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Siemens MCP 398C Manual

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SINUMERIK
SINUMERIK 840D sl
Machine control panel: MCP 398C
Manual
Valid for:
Control system
SINUMERIK 840D sl / 840DE sl
12/2017
A5E43199783B AA
Fundamental safety
instructions
Description
Operator control and display
elements
Dimension drawings
Mounting
Connecting
Service and maintenance
Diagnostics
Technical data
Spare parts/accessories
Safety symbols
1
2
3
4
5
6
7
8
9
10
11

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Summary of Contents for Siemens MCP 398C

  • Page 1 Fundamental safety instructions Description Operator control and display SINUMERIK elements Dimension drawings SINUMERIK 840D sl Machine control panel: MCP 398C Mounting Connecting Manual Service and maintenance Diagnostics Technical data Spare parts/accessories Safety symbols Valid for: Control system SINUMERIK 840D sl / 840DE sl...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Ethernet ports X20, X21......................37 6.1.3 Axis override switches X30, X31, X32...................38 6.1.4 Universal inputs X51, X52, X55.....................39 6.1.5 Universal outputs X53, X54....................41 6.1.6 Handwheels...........................41 Service and maintenance...........................43 Diagnostics..............................45 LED displays..........................45 Output functions........................45 Key test..........................49 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 4 Supplementary electrical conditions..................53 9.1.1 Power supply..........................53 9.1.2 Grounding concept.........................54 9.1.3 RI suppression measures......................55 9.1.4 SINUMERIK_SouthKorea_Note.....................56 Standards and approvals.......................57 Recycling and disposal......................57 Spare parts/accessories..........................59 10.1 Overview..........................59 10.2 Handwheel connection......................60 Safety symbols............................61 Index................................63 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 5: Fundamental Safety Instructions

    ● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 6 ● Install built-in units in a suitable metal cabinet in such a way that personnel are protected against fire and smoke, or take other appropriate measures to protect personnel. ● Ensure that smoke can only escape via controlled and monitored paths. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 7 ● If you come closer than around 2 m to such components, switch off any radios or mobile phones. ● Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. WARNING...

  • Page 8: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    You are responsible for the proper operation of the described products. These application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 9: Industrial Security

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.

  • Page 10: Residual Risks Of Power Drive Systems

    6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 11: Description

    USB interface, Ethernet interface. The EM 131 also has space for a third override switch, a handwheel or other operator controls. The function of the MCP 398C can be extended considerably by installing additional keys. All keys are designed with replaceable caps for machine-specific adaptations. The key caps can be freely inscribed using a laser.

  • Page 12: System Features

    Expansion modules: EM 66: ● When installed next to the MCP 398C, this results in a total width of 464 mm. The EM 66 is therefore suitable for use with the TOP 1900. ● Four 16 mm or three 22 mm slots (depending on the size of the switching elements).

  • Page 13: Interfaces

    ● The 24 VDC cable must be approved for temperatures up to 70° C. ● Select the permitted conductor cross-section in accordance with the national regulations (NEC, VDE, etc.) and the "Power supply connectors for MCP 398C" table below. The line protection in accordance with the national regulations (NEC, VDE,...) must be guarantied as appropriate for the selected conductor cross-section.
  • Page 14 Area Network). Pin assignment The pin assignments of the interfaces are described in Section "Connect" > "Pin assignment of the interfaces" (Page 37). Power supply connector for MCP 398C Connection type Strain-relief clamp connection Connection screw M2.5 screw with cross-slot Operating tool Screwdriver blade 0.6x3.5, PH0, PZ0 (DIN...

  • Page 15: Description

    Default device name: mcp-pn127 Default device name: mcp-pn126 Default device name: mcp-pn125 Default device name: mcp-pn124 Default device name: mcp-pn123 Default device name: mcp-pn122 Default device name: mcp-pn121 Default device name: mcp-pn120 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 16 The two switches S1-9 and S1-10 must be set to "off" (IE functionality). The switches S1-1 to S1-8 define the MCP address in the range of 0 to 255. The addresses from 192 to 223 count as the default range. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 17 MCP address 203 MCP address 202 MCP address 201 MCP address 200 MCP address 199 MCP address 198 MCP address 197 MCP address 196 MCP address 195 MCP address 194 MCP address 193 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 18: Input / Output Images

    PLC via parameter assignment. Note The following applies in respect of the process input and output images in the tables: n is defined by means of FB1 parameters in OB100 of the PLC. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 19 Handwheel 1 counter status (16-bit signed, low-order byte equals byte n+14) EB n + 15 EB n + 16 Handwheel 2 counter status (16-bit signed, low-order byte equals byte n+16) EB n + 17 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 20 (R7) (R8) (T10) (T11) (T12) 1000 10000 (R10) (R11) (R12) RESET Einzel- Eilg. (T13) (T14) (T15) satz (R13) STOP START (R15) (R14) STOP START Figure 2-1 MCP 398C default key assignment Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 21 Description 2.3 Interfaces Assignment of the inputs (I) and outputs (O) to the keys and LEDs Figure 2-2 Inputs and outputs of the MCP 398C keyboard Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 22: Rating Plate

    Made in Germany ① Material number ② Serial number ③ Component name ④ Article number ⑤ Product code ⑥ MAC address Figure 2-3 Example graphic of the MCP 398C rating plate Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 23 The product code contains the article number of the device. Scan the product code with the aid of the Siemens Industry Online Support App to be taken directly to the Internet Webpage for the product, including all of the technical information and graphical data.
  • Page 24 Description 2.4 Rating plate Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 25: Operator Control And Display Elements

    ⑨ Slots for two control devices (d = 16 mm or 22 mm) ⑩ Reset key ⑪ Keyswitch (four positions) Figure 3-1 Position of the operator controls on the MCP 398C Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 26 Note that the openings for the installation of control devices in Fig. "Position of the operator controls on the MCP 398C" must not be broken out, but drilled to the required width. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 27 Operator control and display elements 3.1 Front side Key covers All keys of the MCP 398C come with changeable key caps. Refer to the following table for the additional replacement key covers provided for turning machines in the accessories pack.

  • Page 28: Rear Side

    Switch S1 ⑧ Switch S2 ⑨ Handwheel connection ⑩ Ethernet 1 ⑪ EMERGENCY STOP ⑫ Protective conductor connection ⑬ Ethernet 2 ⑭ Customer-specific outputs Figure 3-3 Rear of the MCP 398C Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 29 3.2 Rear side LEDs ① H500 - POWER OK (green) ② H501 - BUSFAULT (red) ③ H502 - BUSSYNC (green) ④ H505: TEMP ALARM (red) Figure 3-4 MCP 398C - LEDs Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 30 Operator control and display elements 3.2 Rear side Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 31: Dimension Drawings

    Dimension drawings ① 10 mm ventilation clearance Figure 4-1 Front and side view of MCP 398C with connection cable For non-dimensioned/undefined areas, a minimum clearance of "0" is permitted. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 32 Dimension drawings Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 33: Mounting

    To avoid electric shocks, mount a rear cover on the device when installing it in an environment with hazardous voltage. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 34: Mounting

    The mounting at the installation site is performed in accordance with the instructions of the chosen operator panel front. Mounting The MCP 398C machine control panel can be combined with the TOP XX00 operator panel fronts as well as with the expansion modules. Figure 5-1...
  • Page 35 Max. 45° to the vertical For mounting positions greater than 45°, a fan must also be installed to keep the ambient temperature of the machine control panel constantly below 55° C. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 36 Mounting 5.2 Mounting Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 37: Connecting

    Connector designation: X20, X21 Connector type: Standard RJ45 socket Max. data transmission rate: 10/100 Mbit/s Max. cable length: 100 m Connector assignment: Downlink (switch) Name Type Remark Receive + Receive - Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 38: Axis Override Switches X30, X31, X32

    Signal name Type Meaning n.c. n.c. Ground n.c. V, O Supply 5 V, max. 100 mA OV_SP16 Rotary switch position/value 16 OV_SP8 Rotary switch position/value 8 OV_SP4 Rotary switch position/value 4 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 39: Universal Inputs X51, X52, X55

    Customer key 2 KT3_IN Customer key 3 Ground Universal input X52 Connector designation: X52 Connector type: Male connector, 4-pin Signal name Signal type Meaning KT4_IN Customer key 4 KT5_IN Customer key 5 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 40 When using an external power supply, make sure that the fuse used has a tripping rating that corresponds to the maximum possible short-term short-circuit current of the power supply unit used. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 41: Universal Outputs X53, X54

    Maximum load current per output at 100% simul‐ 0.15 A taneity of all six outputs Electrical isolation None 1) Supplied directly via connector X10 6.1.6 Handwheels Handwheel 1 Connector designation: Connector type: 15-pin Sub-D socket Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 42 Handwheel pulses track A (negated) n.c. HW2_B Handwheel pulses track B HW2_XB Handwheel pulses track B (negated) n.c. P5HW V, O Supply voltage 5 V, max. 100 mA n.c. Ground n.c. n.c. n.c. n.c. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 43: Service And Maintenance

    Protect the device from environmental effects Protect the device against the following environmental factors: ● Direct sunshine and heat sources ● Mechanical vibration and shock ● Dust ● Humidity ● Strong magnetic fields Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 44 The following signs can indicate a malfunction: ● Unusual or no functioning ● Unusual heat generation ● Smoke development Repair Send the device back to the manufacturer for repair. The device must only be repaired there. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 45: Diagnostics

    ● The MCP must be in the IE operating mode. For further information, see Settings of switch S2 (Page 15). In this state, the output functions described in the following can be sequentially called. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 46 2nd digit of the SW version ③ 3rd digit of the SW version ④ "FEED Start" and "FEED STOP" keys Figure 8-2 Activating the SW version output Example: SW version V02.02.16.00 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 47 Diagnostics 8.2 Output functions Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 48 Tens position of the bus address ③ Ones position of the bus address ④ "FEED Start", "FEED STOP" and "SPINDLE START" keys Figure 8-3 Activating the IP address output Example: IP address 192.168.214.10 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 49: Key Test

    ● Activation: Press the "RESET" key. ● Automatic deactivation: No operator control was pressed in the last 3 seconds. ● Manual deactivation: Simultaneously press the "CYCLE STOP" and "CYCLE START" keys. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 50 Each time the rotary switch is turned, an LED is switched on in sequence in the form of a running light. ● Function of the key-operated switch: When the key-operated switch is turned, positions 0 - 3 are displayed by 0 up to three LEDs. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 51: Technical Data

    Classification of the climatic 3K3 according to EN 60721‑3-3 environment Heat dissipation By natural convection Condensation and ice forma‐ Not permitted tion Supply air Without corrosive gases, dusts and oils Use and operation Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 52 The use of aggressive compounds and additives can damage components and result in their failure. Avoid contact between the operator components with coolants and lubricants, as resistance to all coolants and lubricants cannot be guaranteed. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 53: Supplementary Electrical Conditions

    ● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) output voltages acc. to UL 61010 for all connections and terminals of the electronics modules. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 54: Grounding Concept

    ● Machine Control Panel (MCP), Machine Pushbutton Panel (MPP) ● Keyboard ● Operator panels (operator panel front + TCU/PCU) ● Distributor box and handheld unit ● S7-300 I/O with IM 153 interface module Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 55: Ri Suppression Measures

    – Data cables (Ethernet, PROFIBUS, sensor cables, etc.) – Digital I/Os – Cables for safety functions (emergency stop, enabling) ● Power cables (example) – Low-voltage supply lines (230 VAC, +24 VDC, etc.) – Motor cables Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 56: Sinumerik_Southkorea_Note

    90°), but must never be laid close or parallel to one another. ● Only use cables approved by SIEMENS for the signal lines from and to the Control Unit. ● Signal cables must not be routed close to strong external magnetic fields (e.g. motors and transformers).

  • Page 57: Standards And Approvals

    The products described in this manual can be mostly recycled due to the fact that they contain very few damaging substances. To recycle and dispose of your old device in an environmentally friendly way, please contact an appropriate disposal company. Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 58 Technical data 9.3 Recycling and disposal Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 59: Spare Parts/Accessories

    Electronic rotary switch 1x23G, T=32, cap, but‐ 6FC5247-0AF13-1AA0 feed / rapid traverse ton, pointer, feed and rapid-traverse dials Rapid traverse dial 1 set with 20 units for MCP 398C 16-position ro‐ 6FC5248-0AF30-0AA0 tary switch Key caps Square, can be labeled with laser,...

  • Page 60: Handwheel Connection

    Clear key caps (can be labeled) Yellow washer for emergency stop 10.2 Handwheel connection A connecting cable is available to connect the COM board handwheels, see Overview (Page 59). Figure 10-1 Connection cable for HHU handwheel Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 61: Safety Symbols

    The documentation must be consulted in any scenario where the sym‐ bol is affixed in order to find out the type of potential hazard and the actions required to avoid the risk. General warning symbol Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 62 Safety symbols Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

  • Page 63: Index

    MCP 398C, 11 Keyswitch MCP 398C, 12 Maintenance, 43 MCP 398C Current consumption, 51 EKS identification system, 11 Emergency stop button, 12, 53 Emergency stop circuit, 26 Ethernet, 12 Handwheel, 12 Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...
  • Page 64 Index Machine control panel: MCP 398C Manual, 12/2017, A5E43199783B AA...

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