Stoneridge OPTIMO 2 Manual

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Stoneridge Optimo² Manual

Stoneridge Electronics Ltd

The information contained in this document is the property of Stoneridge

Electronics Ltd. and should not be reproduced, revealed or appropriated,

either in whole or in part, without the written authority of Stoneridge, Inc.

DD 56065 Rev 08

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Summary of Contents for Stoneridge OPTIMO 2

Page 1 The information contained in this document is the property of Stoneridge Electronics Ltd. and should not be reproduced, revealed or appropriated, either in whole or in part, without the written authority of Stoneridge, Inc. DD 56065 Rev 08 © Stoneridge Electronics Ltd...
Page 2: Table Of Contents
7.18. Tachograph reset ................................27 8. Custom Bench Test ..................................28 9. SE5000CS – Configuration System .............................. 32 9.1.SE5000CS – Stoneridge Configurations ..........................33 9.2.SE5000CS – User Configurations ............................35 10. 1381CS – Configuration System ..............................37 11. Tacho Swap ....................................39 12.
Page 3: Optimo² Kit
1. Optimo² Kit Optimo² Screen Protector Digital Dongle PSU/Charger Cullpower ICP12-050-2000B Input:100 – 240V~ 50/60Hz, 0.3A Output: 5Vdc, 2000mA 2. Optimo² Switching On Power on/off DIN Sockets USB Sockets Power Supply Notes: Optimo has an in use temperature range of 10°C to 50°C When charging Optimo, an ambient temperature of +40°C must not be exceeded...
Page 4: Optimo² Main Screen
3. Optimo² Main Screen ▪ Optimo² supports all digital and analogue tachographs. 4. Optimo² Features Component Optimo² External USB ports Bluetooth Wi-Fi Camera Yes, Front & Rear Smart card reader Dongles Digital I/O connectors DIN connectors Battery charge time 4 hours Vehicle charger Yes, USB Screen dimming...
Page 5: Optimo² Sleep Mode & Switching Off
5. Optimo² Sleep Mode & Switching Off 5 minutes inactivity Screen blank – programs still running Press ON button at rear to wake up 30 minutes inactivity Optimo² shuts down Press ON button at rear to re-start ▪ To Turn Optimo² Off. ▪...
Page 6: Getting Started
6. Getting Started ▪ How to set up your Optimo². 6.1. Task Bar Icons 6.1.1. Workshop Settings ▪ On first power up of Optimo² several details must be entered into the Workshop Settings screens. ▪ Workshop Settings screens can also be accessed at any time by tapping here. ▪...
Page 7 ▪ This screen displays various details about your workshop and enables selection and settings for Rolling Roads and Roller Brake Testers. ▪ Please complete all fields. ▪ The next screen sets Fixed distance length and number of runs, plus options for “Standard” or “Custom”...
Page 8: Connecting To Wi-Fi
6.1.2. Connecting to Wi-Fi ▪ Tap the Wi-Fi icon. ▪ Select the network and tap “Connect” button. ▪ Follow the instructions as requested. 6.1.3. Wireless Connections ▪ There are two wireless indicators in the taskbar, one for connection to the tachograph and one for connection to a Rolling Road.
Page 9: Connecting To The Tachograph
6.2. Connecting to the Tachograph ▪ 3 dongles are supplied for Digital, 2400 and 1324 tachographs. These are inserted into the programming socket as shown. Please wait 5 seconds after insertion before initiating any Optimo² applications as this allows time for the tachograph and Optimo² to connect. ▪...
Page 10: Optimo² - Mkiii Programmer - Main Screens
7. Optimo² – MKIII Programmer – Main screens ▪ When a tachograph is detected or selected, the screen below is displayed. ▪ On these screens highlighted icons can be selected, those dimmed out cannot. ▪ The following sub-chapters briefly explain the function for each icon selection. Read and modify data Chapter 7.1 Tachograph information...
Page 11: Read And Modify Data
Read and modify data 7.1. ▪ Select the icon on the tachograph programming screen and this will open the Tiles Menu below ▪ Select the Tile you need for specific parameters. ▪ Note: A 2 yearly inspection only requires the Calibration Parameters tile ▪...
Page 12 ▪ Parameters are changed by tapping the value in the “Setting” column and then a new screen is displayed along with the necessary keyboard, or for some parameters by selecting an appropriate option from the list available in the Parameters column. Note 1: In all cases, once settings have been altered, tapping the enter key immediately sends that information to the tachograph.
Page 13: Tachograph Information
Tachograph Information 7.2. ▪ Tap the icon. ▪ Available on all Digital, 2400 or 1324 tachographs.
Page 14: Bench Test
Bench test 7.3. ▪ Tap the icon. ▪ For radio sized tachographs these tests are carried out semi automatically, with a countdown timer displaying time remaining for each phase of the test. ▪ For round tachographs a speed scale must be selected first. ▪...
Page 15: Fixed Distance 1
Fixed distance 1 7.4. ▪ Tapping the icon enables the “w” factor to be determined using a physical method with a fixed pointer over a fixed distance. ▪ The “w” value for each run is displayed. Carry out the appropriate runs as prompted. ▪...
Page 16: Speed Simulator
Speed simulator 7.5. ▪ Tap the icon and then tap “Speed” box and enter the desired speed, then tap the tick button. Increment Speed Decrement Stop Speed Test C3 RPM test 7.6. ▪ Connect cable E to Optimo². Tap the icon.
Page 17: Dtcs
DTCs 7.7. ▪ Tap the icon and the tachograph DTCs are shown. k factor test 7.8. ▪ Tap the icon and using cable G on an 8400, 1318 or 1314, it will provide a reading of the k factor...
Page 18: Dil Calculate
DIL calculate 7.9. ▪ Tap the icon and enter w factor. DIL switch settings, w factor and k exact are displayed on left. This function does not require connection to a tachograph.
Page 19: Fixed Distance 2
Fixed distance 2 7.10. ▪ Tapping the icon enables the “w” factor to be determined using a physical method with an external device such as a flexi switch, light barrier or wireless photocell over a fixed distance. Connect the external device to Optimo². ▪...
Page 20: Rolling Road
Rolling road 7.11. ▪ Tapping the icon enables selection of Rolling Road test or Speed Verification test. ▪ With vehicle in motion, tap “Speed Verification”, check speed of Rolling Road and compare with tachograph speed i.e. speed for speed check.
Page 21 ▪ For a Stoneridge rolling road, when you tap “Rolling Road” Optimo² determines the w and l factors. When the test is complete, results can be sent directly to radio sized tachographs, followed by a confirmation screen. ▪ For round tachographs w, k and l factors are displayed, plus the DIL switch settings which must...
Page 22: Clock Test
Clock test 7.12. ▪ Optimo² is always factory set to UTC time. It is essential that you ensure that Optimo² is always correctly set to UTC time to ensure correct operation as a calibration instrument. ▪ Tap to check accuracy of clock and adjust UTC and local time if necessary. For round tachographs a clock tester module is required and only tests the accuracy of the clock.
Page 23: Serial Data Test
Serial data test 7.14. ▪ Tapping the icon displays serial data from the tachograph via cables F & H for an SE5000, or cables X & H for a 2400. CANbus data test 7.15. ▪ Tapping the icon displays CANbus data via cable V or DSRC Module Date via cable 801422...
Page 24: 1000M Test
1000m test 7.16. ▪ Tap the icon and the k factor is displayed, tap the green tick button, the test starts, and a countdown timer appears in a red circle. ▪ Test complete.
Page 25: Sensor Settings
Sensor settings 7.17. ▪ Tapping the icon enables selection of a sensor type on some tachographs. ▪ The following screen is for a VR2400. ▪ To pair an Encrypted sensor, tap “Pair”. ▪ Test complete.
Page 26 ▪ For 3 generation digital tachographs activated after 1 October 2012, the following screen is displayed. 2 source of motion is enabled by selecting the appropriate CANbus or the C3 option. For CANbus “Heavy” or “Light” vehicle also must be selected as data is transferred at different bit rates.
Page 27: Tachograph Reset
▪ It is essential that the speed on the second source is closely matched to the speed from the gearbox sensor. To verify this, and correct where necessary, press the up arrow on the tachograph once to view the dual speed source screen as shown below. ▪...
Page 28: Custom Bench Test
8. Custom Bench Test ▪ For analogue tachographs, a Custom bench test allows a technician to set unique duty and speed parameters in countries which allow this. To set a Custom bench test go to page 3 of “Workshop Settings” then tap on the stars in the box adjacent to “Configure analogue bench test” in the 3 “Workshop Settings”...
Page 29 ▪ Tap “Custom” to enter up to 15 Speed Test steps. ▪ Tap an empty box then enter the speed and duration of the step.
Page 30 ▪ To delete a step, tap the cross in the red box, then tap bin icon and step is deleted. ▪ Once all the Speeds have been entered, tap the red arrow top right to enter up to 5 duty steps. Tap an empty box adjacent to a “Duty Test”...
Page 31 ▪ Tap the Duty required, then key in duration for the test. ▪ Once final Duty test is entered, tap the red arrow top right, or Home Button, to exit the setup procedure. ▪ Now when running an Analogue Bench test the tachograph type will be prefixed with “Custom Bench Test”.
Page 32: Se5000Cs - Configuration System
A valid workshop card must be inserted, and PIN authenticated to reconfigure all activated tachographs. ▪ You are now presented with two choices as shown below. By selecting ‘Stoneridge Configurations’ you will access the Stoneridge library of configuration files which is continuously updated. ▪...
Page 33: Se5000Cs - Stoneridge Configurations
SE5000CS – Stoneridge Configurations 9.1. ▪ Choose manufacturer by tapping appropriate the icon or tap “Verify Tachograph” to input a serial number. ▪ If verification successful, the make and model of a configured tachograph is displayed.
Page 34 ▪ To configure to another vehicle type, tap appropriate Manufacturer’s icon and a list of associated vehicle types is displayed. ▪ Tap icon for correct vehicle type, and a screen shows Optimo² communicating with the tachograph. After a short time, the result is displayed.
Page 35: Se5000Cs - User Configurations
SE5000CS – User Configurations 9.2. ▪ On selecting User Configurations, the screen below is shown. Existing stored configurations are shown alongside the options for Creating a new configuration or importing a configuration from a memory stick connected to Optimo ▪ Note: To create a new configuration, the tachograph must be activated ▪...
Page 36 ▪ When you select a user generated configuration file, several choices are available as shown below ▪ Import – this allows the Optimo user save shared configurations from another Optimo user to their Optimo for future use. ▪ Export – this allows the Optimo user to save a copy of a configuration file they have created to a USB stick so that this can be shared with other Optimo users.
Page 37: 81Cs - Configuration System
10. 1381CS – Configuration System ▪ Tap the icon and a message “Please check the 1381 Tachograph Universal model is connected using a wired connection before beginning the Configuration.” is displayed. Do not use this feature when in wireless operation. ▪...
Page 38 ▪ To configure to another vehicle type, tap appropriate Manufacturer’s icon and a list of associated vehicle types is displayed. Select the 1381 Universal Model and then select your target vehicle type. ▪ Tap the icon for correct vehicle type, and a screen shows Optimo² communicating with the tachograph.
Page 39: Tacho Swap
11. Tacho Swap ▪ Tapping this icon displays which tachograph is connected and gives options to “Read” or “Send” data. This function enables removal and fitment of a tachograph in a seamless process. For same tacho type exchange, all parameters are transferred. For cross type exchange, only calibration parameters are transferred.
Page 40 ▪ Tap the tachograph button to display stored information. Note: You do not have to view data before sending it. ▪ Tapping “Send” displays which tachograph is connected, and options of which tachograph data to send. Tap the appropriate button and a tick is displayed on completion.
Page 41: Sensor Test
12. Sensor Test ▪ Tapping this icon provides the facility to read information from the sensor using a cable connected directly to the sensor from Optimo². ▪ Tapping “Sensor Information” supplies information about the connected Sensor.
Page 42: Rolling Road Brake
13. Rolling Road Brake ▪ If your Rolling Road is connected wirelessly to Optimo² the Rolling Road Brake icon will appear. ▪ Tapping the icon enables a user to Apply or Release the Rolling Road brake via Optimo². ▪ Initially both buttons will be active as the system does not know what state the brakes are currently set to.
Page 43: Product Upgrade
14. Product Upgrade ▪ Product upgrades for Optimo² may be sent to you as a link to download or as a file for you to load onto a USB stick. ▪ Connect the USB stick with the upgrade files to a USB socket on Optimo². When Optimo² recognises the USB stick it may open a pop-up window;...
Page 44: Wireless Photocell Test
15. Wireless Photocell Test ▪ This application ensures that there is communication between the Wireless Photocell and Optimo². ▪ Tap the icon to open the program, the screen below is presented. Follow the instructions given. ▪ Pass the photocell over the tape once every 5 seconds, screen below should be achieved. If the failure screen is received, check that the photocell is fully charge, the LED illuminates when the product passes the tape and the Pan and Channel ID’s match.
Page 45: Gnss Test
17. GNSS Test ▪ There is a separate manual on Optimo² for the GNSS Test, please refer to this for guidelines in the use of this application. 18. Camera ▪ The camera application permits the user to take pictures using the front or rear camera. Pictures are stored in the Pictures folder in the Your Documents folder on the desktop.
Page 46: Annex A - Cable Cross Reference Tables
Annex A – Cable cross reference tables This table shows a list of existing cables that can be used with Optimo² Part Number Description Cable Identification Current Din Connector 7780-981 Tachograph Drive Lead CABLE C 6 way 7780-982 Vehicle Sender Conn. Lead CABLE D 6 way 7780-983...
Page 47 Available functions and required harnesses Tachograph VR2400 VR8400 VR8300 VR1400 K1324 K1319 K1318 K1314 Moto- SE5000 DTCO Smar- Meter tach Function EGK100 Rolling U or D G+J or G+J or W or G+O+J G+J or G+J or Z or D Z or Z or D Road...
Page 48: Annex B - Programmable Parameters
Annex B – Programmable Parameters Programmable Parameters Access DTCO Kienzle Read/Write SE5000 2400 1381 1324 Actia Efkon Text displayed Description System Supplier Identifier ECU Manufacturing Date ECU Serial Number System Supplier ECU Hardware Number System Supplier ECU Hardware Version Number System Supplier ECU Software Number System Supplier ECU Software...
Page 49 Programmable Parameters Access DTCO Kienzle SE5000 Actia Efkon Read/Write 2400 1381 1324 Text displayed Description A-CAN Set A-CAN diagnostic version diagnostics C CAN Enable/Disable C CAN C-CAN type Set speed of C CAN C-CAN Set C-CAN diagnostic version diagnostics C2-CAN Type Set speed of C2-CAN A CAN TCO States C CAN TCO States...
Page 50 Programmable Parameters Access DTCO Kienzle SE5000 Actia Efkon Read/Write 2400 1381 1324 Text displayed Description Ignition Activity Activity change at Key on/off Change Definition Key Activity at ignition ON/OFF On/Off Pref. Language Default Language Service delay Service Delay Calendar Time Based Install date ECU Installation Date...
Page 51 Programmable Parameters Access DTCO Kienzle SE5000 Actia Efkon Read/Write 2400 1381 1324 Text displayed Description CAN wake up CAN wake up 2nd source of motion 2nd source of motion, allowed offset 2nd source of motion, speed diff. 2nd source of motion, CAN msg. C3 speed factor Show Driver Card Download...
Page 52 Programmable Parameters Access DTCO Kienzle SE5000 Actia Efkon Read/Write 2400 1381 1324 Text displayed Description Driver card download reminder Dimming Input Dim mode CAN Dimming Can Dim mode Input Diming Dim parameters Parameters. Dim preset Dim-mode preset record Kline Speedo Pulses per engine revolution CANbus RPM RPM Display...
Page 53: Annex C - Optimo² Error Codes
Annex C – Optimo² Error Codes Application Codes APPLICATION Error Code MK3 Programmer 0x00** Codes 01 to 10 / 20 to 29 / D0 to FF are valid SE5000 Configuration System 0x01** Codes 01 to 10 / 40 to 41 / D0 to FF are valid Tachograph Swap 0x02** Codes 01 to 10 / D0 to FF are valid...
Page 54 Specific Error Codes Error Category Error Category Code Code 0x**01 Comms Timeout 0x**20 Tacho Value Out Of Range 0x**02 Transfer Aborted Returned 0x**21 Upload Not Accepted 0x**03 General Reject 0x**22 Requested Data Unavailable 0x**04 Security Access Denied 0x**24 Tacho Not In Correct Mode 0x**05 Request Out Of Range Returned 0x**25...
Page 55 Error Category Error Category Code Code 0x**E1 C8051 Wrong Device ID 0x**E2 C8051 Not Blank 0x**E3 C8051 Flash Update Failed 0x**E4 IF Board Firmware Upgrade Error 0x**EF IF Board Firmware Error 0x**F0 Unit Not Calibrated Error 0x**F1 Logging Error 0x**F2 Calibration Result Error 0x**F3 Touch Screen Software Not Found...