Page 1 Operator’s manual Track excavator Vehicle models E16-01/E16-02 Edition Document order number 1000392821 Language en/us Serial number ET35: WNCE1601HPAL00160 EZ36: WNCE1602KPAL00160...
Page 2 This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or translated in any other language, in whole or in part, without prior permission in writing from the manufacturer. No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson Linz GmbH.
Page 3: Table Of Contents
Table of contents Table of contents Table of contents 1 Foreword 1.1 Operator’s manual ..........................1-1 1.2 Warranty and liability ..........................1-2 2 Safety 2.1 Safety symbols and signal words ......................2-1 2.2 Qualification of operating personnel ..................... 2-2 2.3 Conduct ..............................2-3 2.4 Operation ..............................
Page 4 Table of contents 7 Maintenance 7.1 Information on maintenance ......................... 7-1 7.2 Maintenance overview .......................... 7-2 7.3 Consumables............................7-17 7.4 Maintenance accesses ........................7-20 7.5 Cleaning and maintenance ......................... 7-23 7.6 Lubrication work..........................7-27 7.7 Fuel system ............................7-27 7.8 Engine lubrication system........................7-33 7.9 Cooling system ...........................
Page 5 Declaration of conformity Declaration of conformity 06/2010 EC Compliance Statement Manufacturer Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria Product Machine designation Hydraulic excavator Machine model E16-01 Tier III Trade name ET35 Serial number Engine / output kW 3TNV88-BPWN/22.2...
Page 6 Declaration of conformity EC Compliance Statement Manufacturer Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria Product Machine designation Hydraulic excavator Machine model E16-02 Tier III Trade name EZ36 Serial number Engine / output kW 3TNV88-BPWN/22.2 Measured sound power level dB (A)
Page 7: Foreword
This will help avoid personal injury and physical damage and the vehicle can be safely and economically operated. Wacker Neuson recommends distributors or vehicle lessors to instruct operators accordingly. Please contact your dealer if you require more information on the vehicle or the Operator’s Manual.
Page 8: Warranty And Liability
• Performing vehicle modifications without proper authority and using spare parts, accessories, attachments and optional equipment that have not been checked and released by Wacker Neuson Linz GmbH. The vehicle does not meet the requirements for conformity and registration. •...
Page 9 Foreword 1 Explanation of symbols and abbreviations Explanation of symbols • Identifies a list - Identifies a subdivision of a list Description of a result 1. Identifies an activity Follow the order of the activity! 2. Continuation of an activity Follow the order of the activity! A Identifies an alphabetical list B Continuation of an alphabetical list...
Page 10 1 Foreword Abbreviations Fig. Figure Additional control circuit Width Operating hours approx. approximately Diesel particulate filter FGPS Front Guard Protective Structure FOPS Falling Objects Protective Structure if nec. if necessary Hydrau- lic quick- Hydraulic quickhitch (for example Easy Lock) hitch max.
Page 11 Foreword 1 Glossary All exchangeable equipment (for example buckets) released by Wacker Neu- Attachment son and developed for work with the vehicle. Working lights The lights on the roof, chassis and boom are referred to as working lights. In speed 2, the vehicle automatically switches back to speed 1 when Auto 2-Speed increased driving resistance is met.
Page 12 The actual weight of the vehicle at the beginning of transportation. This weight Loading weight refers to vehicles which are equipped exclusively with options approved by Wacker Neuson. This system allows for the variable tilting of the upper carriage by up to 15° Vertical Digging System and allows for efficient excavating on uneven ground conditions.
Page 13 Foreword 1 Conversion table The rounded imperial values are indicated in brackets, for example 1060 cm³ (64.7 in³). Volume unit 1 cm³ (0.061 in³) 1 m³ (35.31 ft³) 1 ml (0.034 US fl.oz.) (0.26 gal) 1 l/min (0.26 gal/min) Unit of length 1 mm (0.039 in) (3.28 ft)
Page 14 1 Foreword Notes: BA E16 en* 1.0 * E16_10_100.fm...
Page 15: Safety
Safety Safety 2 Safety Safety symbols and signal words Explanation The following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. DANGER DANGER identifies a situation causing death or serious injury if it is not avoided.
Page 16: Qualification Of Operating Personnel
2 Safety Qualification of operating personnel Owner’s duties • Only allow specifically authorized, trained and experienced persons to operate, drive and perform maintenance on the vehicle. • Do not allow persons to be trained or instructed by anyone other than an authorized and experienced person.
Page 17: Conduct
Safety 2 Preparatory measures for the operator • Before starting, check the vehicle whether it can be driven and operated safely. • Tie back long hair and remove all jewelry. • Wear close-fitting work clothes that do not hinder movement. Conduct Prerequisites for operation •...
Page 18: Operation
2 Safety Operation Preparatory measures • Operation is only allowed with correctly installed and intact protective structures. • Keep the vehicle clean. This reduces injury, accident and fire hazards. • Safely store objects you carry with you in the places provided for this (for example in the storage compartment, drinks holder).
Page 19 Safety 2 Job site • The operator is responsible for other persons. • Before starting work, familiarize yourself with the job site. This applies to, for example: - Obstacles in the job site and vehicle travel area - Any barriers separating the job site from public roads - Soil weight-bearing capacity - Existing overhead and underground lines - Special operating conditions (for example dust, steam, smoke,...
Page 20 2 Safety Carrying passengers • Carrying passengers with the vehicle is PROHIBITED. • Carrying passengers on/in attachments/tools is PROHIBITED. • Carrying passengers on/in trailers is PROHIBITED. Mechanical integrity • The operator and owner are obligated to operate the vehicle only in a safe and working condition.
Page 21 Safety 2 Machine operation • Start and operate the vehicle only with the seat belt fastened and only from the place provided for this. • Put the vehicle into operation only if visibility is sufficient (have another person guide you if necessary). •...
Page 22: Lifting Gear Applications
2 Safety Stopping the engine of the vehicle • Stop the engine only according to the Operator’s Manual. • Before stopping the engine, lower the work equipment/attachment to the ground. Stopping and securing the vehicle • Unbuckle the seat belt only after stopping the engine. •...
Page 23 Safety 2 Fastening, guiding and removing loads • Follow the applicable specific regulations for fastening, guiding and removing a load. • Wear protective clothing and equipment when fastening, guiding and removing loads (for example a hard hat, safety glasses, protective gloves, safety boots).
Page 24 2 Safety Lifting gear applications • The vehicle must be certified for lifting gear applications. • Observe the national regulations for lifting gear applications. • Lifting gear applications are procedures involving raising, transporting and lowering loads with the help of lifting and fastening gear. •...
Page 25: Trailer Operation
Safety 2 Trailer operation Trailer operation • The vehicle must be certified for trailer operation. • Observe the national regulations for trailer operation. • The specific national driving license is required. • Carrying passengers on/in trailers is PROHIBITED. • Observe the maximum permissible vertical and trailer load. •...
Page 26 2 Safety Operating • Carrying persons on/in an attachment is prohibited. • Installing a work platform is prohibited. - Exception: The vehicle is certified and equipped with the necessary safety equipment. • Attachments and counterweights modify handling, as well as the steering and brake capability of the vehicle.
Page 27: Towing, Loading And Transporting
Safety 2 Towing, loading and transporting Towing • Seal off the danger zone. • Ensure that no one is near the towing bar or cable. The safety distance is equal to 1.5 times the length of the towing equipment. Use a towing cable for vehicles with a total weight of up to 4.0 tons. Use a towing bar for vehicles with a total weight of over 4.0 tons.
Page 28 2 Safety Crane-lifting • Seal off the danger zone. • The crane and the lifting gear must have suitable dimensions. • Observe the vehicle’s overall weight – see “Technical data”. • Wear protective clothing and equipment when fastening, guiding and removing the machine (for example a hard hat, safety glasses, safety boots).
Page 29: Maintenance
Safety 2 Transportation • For the safe transportation of the vehicle: - The transport vehicle must have a sufficient load capacity and platform – see “Technical data” - The maximum weight rating of the transport vehicle must not be exceeded. •...
Page 30 2 Safety Personal safety measures • Avoid any operational mode that might be prejudicial to safety. • Wear protective clothing and equipment (for example a hard hat, protective gloves, safety boots). • Tie back long hair and remove all jewelry. •...
Page 31 Safety 2 Preparatory measures • Attach a warning label to the control elements (for example “Machine being serviced, do not start”). • Before performing assembly work on the vehicle, support the areas to be serviced and use suitable lifting and supporting equipment for the replacement of parts over 9 kg (20 lbs.).
Page 32: Measures For Avoiding Risks
2 Safety Modifications and spare parts • Do not modify the machine and the work equipment/attachment (for example the safety equipment, lights, tires, straightening and welding work). • Modifications must be approved by the manufacturer and performed by an authorized service center. •...
Page 33 Safety 2 Hydraulic and compressed-air system • Check all lines, hoses and screw connections regularly for leaks and visible damage. • Splashed oil can cause injury and fire. • Leaking hydraulic and compressed-air lines can cause the full loss of the brake effect.
Page 34 2 Safety Battery CALIFORNIA Proposition 65 Warning Battery terminals, battery clamps, and related accessories contain lead and lead compounds. These chemicals are classified in the state of California as a cause for cancer and a reduction of fertility. Wash hands after handling.
Page 35 Safety 2 Safety instructions regarding internal combustion engines CALIFORNIA Proposition 65 Warning Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. •...
Page 36 2 Safety Handling oil, grease and other substances • When handling oil, grease and other chemical substances (for example the battery acid, coolant), observe the safety data sheets. • Wear appropriate protective equipment (for example protective gloves, safety glasses). • Be careful when handling hot consumables –...
Page 37 Safety 2 Working near electric supply lines • Before performing any work, the operator must check whether there are any electric supply lines in the job site. • If there are electric supply lines, only a vehicle with cabin may be used (Faraday cage).
Page 38 2 Safety Behavior during thunderstorm • Stop machine operation if a thunderstorm is gathering, stop the machine, secure and leave it, and avoid being near it. Noise • Observe the noise regulations (for example during applications in enclosed premises). • Bear in mind external sources of noise (compressed-air hammer, concrete saw).
Page 39: Introduction
Introduction Introduction 3 Introduction Machine overview Fig. 2 Item Designation Item Designation Roof light Tie-down points Lifting eye Stabilizer blade Boom light Door handle Boom Handhold Shovel arm Bucket Auxiliary hydraulics Hydraulic quickhitch Rotating beacon VDS console Door arrester Engine cover Hydraulic oil level sight glass Exhaust Cover...
Page 40: Brief Description Of The Vehicle
3 Introduction Brief description of the vehicle The Wacker Neuson model E16 track excavators are self-propelled work vehicles. These vehicles are powerful, highly flexible and efficient construction vehicles with minimum environmental impact. They are mainly used for loosening and moving earth, for example for digging and filling up construction pits.
Page 41 Introduction 3 Superstructure Versions ET: conventional superstructure EZ: Zero tail revolving superstructure; the upper carriage does not project over the width of the vehicle without an additional weight when rotating. Fig. 3 (symbolic representation) BA E16 en* 1.0 * E16_10_300.fm...
Page 42: Labels
3 Introduction Labels WARNING Injury hazard due to missing or damaged labels! An insufficient warning of dangers can cause serious injury or death. ► Do not remove warning and information labels. ► Immediately replace damaged warning and information labels. Information Type, quantity, and position of the labels depend on options, country and vehicle.
Page 43 Introduction 3 Type labels The vehicle type label is located on the swiveling console. Fig. 4 Serial number The serial number is stamped on the vehicle chassis. It is also located on the type label. Fig. 5 (symbolic representation) The vehicle type label contains the following information: Description of attachment HYDRAULIC EXCAVATOR Vehicle serial no.
Page 44 Fig. 6 (symbolic representation) Unit Compact loader Dumper Excavator Internal model designation Check letter Production site Serial number Information Wacker Neuson components (for example Easy Lock, tilt bucket, rollbar) have numeric serial numbers only. BA E16 en* 1.0 * E16_10_300.fm...
Page 45 Introduction 3 Canopy/cabin The type label is located at the rear of the chassis. Fig. 7 Front Guard The type label is located at the upper left of the chassis. Fig. 8 BA E16 en* 1.0 * E16_10_300.fm...
Page 46 3 Introduction Warning labels (symbolic representation) Fig. 9 BA E16 en* 1.0 * E16_10_300.fm...
Page 47 Introduction 3 Meaning Crush Hazard All persons must stay clear of a raised load or of the danger zone. Position On the left and right side on the lifting arm. Fig. 10 Meaning Crush Hazard Do not allow anyone to stay in the danger zone of the vehicle. Position At the front left and right of the chassis Fig.
Page 48 Position On the front window Fig. 16 Meaning Accumulator is under high pressure. Maintenance or repair work may only be performed by a Wacker Neuson service center. Position Under the valve cover Fig. 17 Meaning (option) Emergency exit if equipped with Front Guard option...
Page 49 Introduction 3 Meaning Read the Operator’s Manual before starting the vehicle. Fasten your seat belt. Lower the boom and the stabilizer blade to the ground. Remove the starting key and carry it with you. Raise the control lever base. Crush Hazard Possible serious vehicle damage.
Page 50 3 Introduction Meaning Read the Operator’s Manual before starting the vehicle. Remove the starting key and carry it with you. Injury hazard due to rotating parts. Fig. 23 • Open the engine cover only at engine standstill. Burn hazard due to hot surfaces •...
Page 51 Introduction 3 Information labels (symbolic representation) Fig. 25 3-13 BA E16 en* 1.0 * E16_10_300.fm...
Page 52 3 Introduction Meaning Only refuel with diesel fuel with a sulfur content of < 15 mg/kg (= 0.0015%). Position Next to the fuel tank filler inlet Fig. 26 Meaning (option) The reservoir contains biodegradable hydraulic oil. This label is notched on the side depending on the biodegradable hydraulic oil used.
Page 53 Meaning Indication of sound power level produced by the vehicle. = sound power level ET35/EZ36 Tier III: 95 dB ET35/EZ36 Tier IV: 94 dB (only tier IV EU) Position At the front left of the chassis Fig. 30 (symbolic representation)
Page 54 3 Introduction Meaning Cabin relays and fuses (A) Engine compartment relays and fuses (B) Position A: on the outside of the fuse box cover B: At the main fuse box in the engine compartment Fig. 33 (symbolic representation) Meaning Maintenance of VDS KPF2K-20 Li-soap Position...
Page 55 Introduction 3 Meaning Coolant Position For the radiator Fig. 37 Meaning ISO/SAE change-over switch Position At the left under the operator seat Fig. 38 Meaning Air filter dirt indicator (only tier IV) Position For the air filter Fig. 39 Meaning Functional overview (ISO controls) Check the selected control mode before starting the vehicle.
Page 56 3 Introduction Meaning Maintenance intervals Position On the cabin, left side Fig. 41 Meaning (option) Reflectors Position At the rear left and right of the vehicle Fig. 42 3-18 BA E16 en* 1.0 * E16_10_300.fm...
Page 57 Introduction 3 ANSI label (option) (symbolic representation) Fig. 43 3-19 BA E16 en* 1.0 * E16_10_300.fm...
Page 58 3 Introduction Position Canopy: on the C pillar Cabin: window at the right upper rear Fig. 44 Position On the headliner Fig. 45 Position On the headliner Fig. 46 Position On the headliner Fig. 47 Position On the left C pillar Fig.
Page 59 Introduction 3 Position On the left C pillar Fig. 49 Position On the left C pillar Fig. 50 3-21 BA E16 en* 1.0 * E16_10_300.fm...
Page 60 3 Introduction Position On the left C pillar Fig. 51 Position For the air filter Fig. 52 Position For the air filter Fig. 53 Position On the engine cover Fig. 54 Position On the engine cover Fig. 55 3-22 BA E16 en* 1.0 * E16_10_300.fm...
Page 61 Introduction 3 Position On the gas struts Front window: 2 Engine cover: 1 Fig. 56 Position At the canopy/on the cabin rear Fig. 57 Position On the left C pillar Fig. 58 Position On the left and right side on the lifting arm. Fig.
Page 62 3 Introduction Position On the front left of the chassis Fig. 60 Position On the front left of the chassis Fig. 61 Position On the headliner Fig. 62 3-24 BA E16 en* 1.0 * E16_10_300.fm...
Page 63 Introduction 3 Position At the front left and right of the chassis Fig. 63 Position On left and right-hand undercarriage Fig. 64 Position On the front window Fig. 65 Position On the headliner Fig. 66 Meaning Do not use starting aid sprays Position With the right gas strut Fig.
Page 64 3 Introduction Notes: 3-26 BA E16 en* 1.0 * E16_10_300.fm...
Page 65: Putting Into Operation
Putting into operation Putting into operation Putting into operation Cabin/control stand CAUTION Risk of injury when getting on and off! Entering or exiting incorrectly can cause injury. ► Keep the mandatory steps A and handholds B clean and only use them for entering and exiting.
Page 66 – see chapter “ Parking the machine” on page 5-12. Information When entering or leaving the cabin, the door must be locked in the arrester. Fig. 69 Fig. 70 Additional stage EZ36 VDS vehicle Stages ET35 ET35 VDS EZ36 EZ36 VDS BA E16 en* 1.0 * E16_10_400.fm...
Page 67 Putting into operation Unlocking and locking the door Unlocking: Turn the key in door lock A anticlockwise. Locking: Turn the key in door lock A clockwise. Fig. 71 Opening and closing the door Opening: Pull door handle B. Closing: Close the door applying firm pressure. Opening the door from the inside: Press lever C on the door lock downward.
Page 68 4 Putting into operation Opening/closing the front window Opening the upper front window Fig. 75 1. Press and hold levers A on the left and right, and pull the front window forward with handles B on the left and right. 2.
Page 69 Putting into operation Opening the lower front window Fig. 78 Press levers A on the left and right, and pull the front window upward with handles B on the left and right until the front window engages with guide Fig. 79 Closing the lower front window Keep levers A pressed on the left and right, and pull the lower front window downward with handles B on the left and right until the front...
Page 70 4 Putting into operation Opening the whole front window 1. Open the lower front window as described on page 4-5. 2. Open both windows together as described on page 4-4. Closing the whole front window 1. Close both windows together as described on page 4-4. 2.
Page 71 Putting into operation Emergency exit There are several possibilities for an emergency exit: • Front Guard not installed: front or right window • Front Guard installed: rear window WARNING Injury hazard when leaving the cabin in an emergency! An emergency exit can cause serious injury or death. ►...
Page 72 4 Putting into operation Adjust the comfort seat WARNING Accident hazard due to seat adjustment during vehicle operation! Adjusting the operator seat during vehicle operation can cause serious injury or death. ► Adjust the operator seat before putting the vehicle into operation. ►...
Page 73 Putting into operation Weight Function Operation Higher weight Turn crank A anticlockwise. Lower weight Turn crank A clockwise 70 kg Fig. 86 Headrest Function Operation Height adjustment Pull up or push down Inclination adjustment Push forward or backward Fig. 87 Backrest 1.
Page 74 ► Have a damaged seat belt and buckle immediately replaced by an authorized service center. ► Have the seat belt immediately replaced after every accident and the load-bearing capacity of the fastening points and seat fixtures checked by a Wacker Neuson service center. 4-10 BA E16 en* 1.0 * E16_10_400.fm...
Page 75 Putting into operation Fastening the retracting seat belt Insert buckle latch A into seat belt buckle B until it engages. Fig. 90 Unfastening the retracting seat belt Press the red touch button D on the buckle B until the buckle latch comes out.
Page 76 4 Putting into operation Visual aids (option) WARNING Risk of injury to persons in the danger zone! Persons in the danger area are possibly not seen when reversing the vehicle and this can cause accidents with serious injuries or death. ►...
Page 77 Set the boom to travel position before adjusting the mirrors. Fire extinguisher A fire extinguisher is not available from Wacker Neuson. Contact a Wacker Neuson service center for the installation of a fire extinguisher. Wacker Neuson recommends a fire extinguisher of the class ABC, e. g.
Page 78 4 Putting into operation Protective structures Protective structures are additional elements that protect the operator against hazards. These elements can be installed later on or as standard equipment. Canopy/cabin The canopy or cabin has been specially designed and developed for protection in case of an accident.
Page 79 ► Replace the complete protective structure if it is damaged, deformed or cracked. ► Contact a Wacker Neuson service center in case of doubt. ► Retrofit and repair work may only be performed by a Wacker Neuson service center. ► Replace self-locking fasteners.
Page 80 4 Putting into operation Assembly The term screw is used for fastening equipment used in the following sequence: 1. Screw 2. Washer Information Only install protective structures with the help of a crane. Fig. 94 Fig. 94 4-16 BA E16 en* 1.0 * E16_10_400.fm...
Page 81 Putting into operation Protective Front Guard structure category I (option) DANGER Danger of piercing/penetration by objects from the front! Causes serious injury or death. ► Install a protective Front Guard structure in areas with danger from the front (for example pipes, tree trunks). Information The protective Front Guard structure corresponds to category I according to ISO 10262:1998.
Page 82 4 Putting into operation Assembly 1. Stop and park the vehicle. Stop the engine – see chapter “ Preparing lubrication” on page 7-9. Fig. 95 (symbolic representation) K: mounting points top left and right. 2. Install screws L and lock nuts M and tighten to 110 Nm (81 ft.lbs.). Fig.
Page 83 Putting into operation Shatter protection (option) WARNING Danger of piercing/penetration by objects from the front! Work involving risk of piercing/penetrating by objects from the front can cause accidents with serious injury or death. ► To operate the vehicle, shatter protection must be installed if an attachment (a breaker, for example) causes fragments to fly around.
Page 84 4 Putting into operation Job site Work range height A: 120 cm (47 in), E: 50 cm (20 in). Fig. 98 The figures refer to work with a Wacker Neuson Fig. 98 Fig. 99 hydraulic hammer. Information Working with another attachment can modify the height of the job site.
Page 85 Putting into operation Installing the shatter protection At least two people are required for the assembly or disassembly. Preparations – see chapter “ Parking the machine” on page 5-12 1. Install the mounting angle A with screws B on the shatter protection C. 2.
Page 86 4 Putting into operation Document box (option) A document box behind the seat is available as an option. Connections 12 V connections A 12 V connection is located at the rear right of the cabin and on the front left on the chassis. Fig.
Page 87: Overview Of Control Elements
Putting into operation Overview of control elements This chapter describes the controls, and contains information on the function and handling of the indicator lights and controls in the cabin. The pages stated in the table refer to the description of the controls. 4-23 BA E16 en* 1.0 * E16_10_400.fm...
Page 88 4 Putting into operation Cabin Fig. 105 Overview of the operating elements tier III Fig. 105 Overview of the operating elements tier IV 4-24 BA E16 en* 1.0 * E16_10_400.fm...
Page 89 Putting into operation Designation See page Accelerator pedals/drive levers Boom swivel pedal 5-26 Horn 5-14 Cell phone compartment Control lever on the right Speed range selection Stabilizer-blade lever 5-25 Temperature controller (cabin/version 1) 5-17 Display element 4-28 10 Right armrest 4-11 11 Oil flow AUX I rotary switch (proportional controls) 5-31...
Page 90 4 Putting into operation Operation overview Switch panel on the Jog Dial control unit Switch panel on the left right (Tier IV) Fig. 106 Control elements Designation See page Tilt the upper carriage (VDS/option) 5-72 Working lights 5-13 Safe load indicator (option) 5-35 Hydraulic quickhitch (option) 5-41...
Page 91 Putting into operation Jog dial (tier IV) Control button Menu levels are selected (turn) and confirmed (press) with control button After starting the engine, the control knob fulfills the function of a gas regulator. Press the control knob to adjust the flow rate of the auxiliary hydraulics. Switch between the throttle and discharge volume;...
Page 92: Indicator Lights And Warning Lights (Overview)
4 Putting into operation Indicator lights and warning lights (overview) Display element/multifunctional display The display element and the multi-functional display inform the operator about operating states, required maintenance procedures and possible vehicle malfunctions. Fig. 108 Display element tier III Fig. 108 Display element tier IV Information It may take a few seconds before a selected function is displayed.
Page 93 Charge indicator light Engine oil pressure Yellow Preheating 4-39 Safe load indicator light 5-35 Coolant temperature For Wacker Neuson service center Hour meter/maintenance meter changeover 4-34 Green Not assigned Hydraulic oil filter monitoring Air filter monitoring Not assigned F1 (operating state indicator)
Page 94 4 Putting into operation Tier III Tier IV Symbol Color Designation Blue Not assigned Green Not assigned General vehicle malfunction Yellow Engine warning Engine stop Not assigned Not assigned Not assigned Not assigned Hydraulic functions locked 4-39 Hydraulic functions active 4-39 Additional control circuit AUX II (option) 5-30...
Page 95 Putting into operation Error symbols tier IV If an error occurs, the following symbols are displayed for a few seconds in the multi-functional display. Error symbols are listed according to priority. Symbol Designation Symbol Designation 01 Engine stop 05 Charge indicator light (short indication) (short indication) 02 General malfunction...
Page 96 4 Putting into operation Status indicators Symbol Starter/engine start • A: starting key in position 1 Tier IV • B: engine starts Engine operating mode Tier IV – see chapter “ Engine operating mode (only tier IV)” on page 5-3 Coolant temperature Tier III: If the segments reach the red range, the telltale light A Tier III...
Page 97 Putting into operation Symbol Tier III Fuel tank capacity Refuel if the segments reach the red range. Refuel if the symbol shown on the left Tier IV appears. Hour meter Tier III Counts the engine operating hours with the engine running. Operating states Press F1 to toggle between the operating state displays: •...
Page 98 4 Putting into operation Symbol Tier III Maintenance meter Counts the remaining engine operating hours down to the next maintenance work due. If less than 10 hours are displayed, the wrench symbol flashes. Tier IV Engine speed Tier IV This display appears when the manual throttle is operated. No function Tier IV This symbol appears when a control element without function is...
Page 99 Putting into operation Adjusting the multi-functional display Performing the adjustments • Push button C: call the settings. • Control knob A: select settings (turn) and confirm (press). • Push button B (return): back to previous menu level. Fig. 109 Jog Dial Tier IV Symbols D: Brightness E: Contrast...
Page 100: Preparatory Work
4 Putting into operation Preparatory work Important information before putting the vehicle into operation Perform a visual check before starting work: - There must be no leaks. - There must be no damaged or loose parts. - Do not allow anyone to stay in the danger zone. Before putting the vehicle into operation, the operator must familiarize himself with the position of the controls and instruments.
Page 101 Putting into operation Requirements and information for the operating personnel The vehicle may only be put into operation by authorized personnel that has been instructed – see chapter “2.3 Conduct” on page 2-3. The operator must know and bear in mind the requirements and risks at the work place.
Page 102: Starting And Stopping The Engine
4 Putting into operation Starting and stopping the engine Preparatory work WARNING Accident hazard due to unintentional operation of the vehicle! Unintentional operation can cause serious injury or death. ► Only operate the vehicle from the seat with the seat belt fastened. Set the manual throttle to the middle position if the engine is cold.
Page 103 7. Move all control levers and pedals in all directions. The selected elements do not move: Work may be performed with the vehicle. The selected elements move: Stop operation immediately. Contact a Wacker Neuson service center and have the malfunction rectified. 4-39 BA E16 en* 1.0 * E16_10_400.fm...
Page 104 4 Putting into operation NOTICE Possible damage if the engine is started again immediately after stopping ► Wait at least two minutes before starting the engine again. NOTICE Damage to preheater if the preheating system is operated too long. ► Never preheat the engine more than five seconds. 1.
Page 105 Putting into operation Warm-up phase of vehicle After the engine has started, allow it to warm up at slightly increased idling speed until it reaches its operating temperature of about 80 °C (176 °F) (coolant). However, do not let the machine warm up at standstill. During the warm-up phase, check for unusual noise, exhaust color, leaks, malfunctions or damage.
Page 106 4 Putting into operation Starting aid WARNING Explosion hazard in case of incorrect handling of battery! Incorrect battery handling can cause serious injury or death. ► Wear protective equipment. ► Fire, open flames and smoking is prohibited ► Do not jump start the engine if the battery is malfunctioning or frozen, or if the acid level is too low.
Page 107 Putting into operation NOTICE Possible damage due to wrong battery voltage. ► Only use batteries with the same voltage (12 V). NOTICE Possible damage to vehicle with empty battery due to voltage peaks. NOTICE Possible damage to battery jumper cables when placing them near rotating parts.
Page 108 4 Putting into operation Designations/symbols Meaning Machine with empty battery Vehicle with full battery Positive/vehicle X Positive/vehicle Y Negative/vehicle Y Negative/vehicle X Full battery Dead battery Fig. 117 1. Move vehicle Y close to machine X so that the length of the battery jumper cables is sufficient.
Page 109 Putting into operation Low-load operation NOTICE Possible damage to the engine due to low-load operation. ► Run the engine at idling speed or at high engine speed at over 20% engine load. Possible consequences of low-load operation are: • Increased engine oil consumption. •...
Page 110 4 Putting into operation Battery master switch NOTICE Possible damage to the electronics due to improper actuation of the battery master switch. ► Do not operate the battery master switch with a running engine. ► Operate the battery master switch no sooner than two minutes after shutting down the engine.
Page 111: Operation
Operation Operation 5 Operation Steering system Movement Drive levers/accelerator pedals Steering to the left Steering to the right Rotation to the left Rotation to the right BA E16 en* 1.0 * E16_10_500.fm...
Page 112: Accelerator Actuation
5 Operation Accelerator actuation Manual throttle tier III Speed can be set continuously with throttle A. Engine speed Position Idling speed Maximum Fig. 122 Manual throttle tier IV Speed can be set continuously with the control button A – see chapter “ Control button”...
Page 113 Operation 5 Engine operating mode (only tier IV) Engine operating mode Application For powerful and fuel-efficient operation Maximum power Changing the engine operating mode directly Press touch button F2. Fig. 124 Presetting the engine operating mode 1. Press menu button B. 2.
Page 114 5 Operation Drive range selection tier III The machine has two speed ranges that can be selected with the dozer blade lever. 1: Speed 1 2: Speed 2 (control lamp B appears in the display element) Information In speed 2, reduced tractive power jerky movements may occur when cornering due to the lower traction force.
Page 115 Operation 5 Automatic engine speed setting If the hydraulic system is not operated for a few seconds, the diesel engine goes into idling speed If the hydraulic system is operated, the diesel engine runs at the engine speed set with the manual throttle. Tier III The switch is located on the switch panel on the right.
Page 116: Brakes
5 Operation Brakes Hydraulic brake The vehicle will slow down when the drive levers or accelerator pedals are released. During downhill vehicle travel, the automatic hydraulic brake valves prevent the vehicle from moving faster than the permissible travel speed. Information Reduce the speed with the drive levers or accelerator pedals, and not with the throttle.
Page 117: Machine Travel
Operation 5 Machine travel Machine travel position Position the vehicle as shown. Position the boom at the center and raise it off the ground. • A = 20-30 cm (8-12 in) Fig. 130 Starting vehicle travel and stopping WARNING Accident hazard due to incorrect vehicle operation! The vehicle moves in the opposite direction if the upper carriage is rotated by 180°...
Page 118 5 Operation Operating temperature range Only operate the vehicle in the following ambient temperatures. Temperature Engine °C (°F) 3TNV88-BPWN -15 (5) 45 (113) 3TNV88F-EPWN Tier IV (EU) -15 (5) 40 (104) 3TNV88F-EPWN Tier IV (non-EU) -15 (5) 45 (113) Machine travel on slopes Application limits of the vehicle Application Description...
Page 119 Operation 5 WARNING Crushing hazard due to tipping over of vehicle! A tipping vehicle can cause serious injury or death. ► Raise the boom 20 – 30 cm (8 – 12 in) off the ground and position it straight ahead at the center of the vehicle. ►...
Page 120 5 Operation Preparations for performing vehicle travel on slopes Always perform uphill or downhill vehicle travel in a straight line. When changing position, do not exceed a maximum gradient angle of 15° and a maximum lateral angle of inclination of 10°. <...
Page 121 Operation 5 Uphill vehicle operation • Raise the boom 20 – 30 cm (8 – 12 in) off the ground and position it straight ahead at the center of the vehicle. • Do not perform vehicle travel on slopes steeper than 15°. •...
Page 122 5 Operation Parking the machine WARNING Crushing hazard due to vehicle rolling away under its own weight after parking it! Serious injury or death can be caused by not securing the vehicle. ► Lower the boom and the stabilizer blade to the ground. ►...
Page 123: Differential Lock
Operation 5 Differential lock Not available. Lights/signaling system WARNING Motorists can be blinded by bright lights on the job site! Working lights can blind motorists. This can cause serious injury or death. ► Stop vehicle operation if motorists are blinded. ►...
Page 124 5 Operation Interior light Interior light Operation Press light to the left or right. Press the light to the center position. Fig. 139 Horn Press button A on the right-hand joystick to actuate the horn. Fig. 140 5-14 BA E16 en* 1.0 * E16_10_500.fm...
Page 125 Operation 5 Rotating beacon (option) The rotating beacon has a magnetic base and is attached to the cabin roof. The electric power supply has a 12-volt connection A. Fig. 141 The switch is located on the switch panel on the right. Position Function Press switch B down...
Page 126: Wiper/Wash System
5 Operation Wiper/wash system The switch is located on the switch panel on the right. Wiper/wash sys- Operation Wipers on Press switch A into position 1 Wipers off Press switch A into position 0 Spraying on Press switch A into position 2 and hold Spraying off Release switch A Fig.
Page 127: Heating, Ventilation And Air Conditioning
Operation 5 Heating, ventilation and air conditioning CAUTION Damage to health due to incorrect operation of air conditioning system. Can cause health hazards. ► Do not direct the air vents directly at the face when the air conditioning system is switched on. Temperature setting The temperature controller is located on the right under the driver's seat (version 1) or next to the seat (version 2).
Page 128 5 Operation The switch is located on the switch panel on the right. Operation Press switch A into position 0 1st range Press switch A into position 1 2nd range Press switch A into position 2 Fig. 146 Recirculated air mode The operation for the recirculated air mode is located to the right next to the operation.
Page 129 ► Despite the traveling signal the danger zone must also be monitored visually. ► If the travel signal does not sound, stop vehicle operation immediately and contact a Wacker Neuson service center. Follow the relevant national and regional regulations. 5-19...
Page 130: Operating Hydraulics
Operation 5 Operation Operating hydraulics Basic control lever functions (ISO and SAE controls) Control mode ISO controls SAE controls Joysticks Joystick Required function Left Right Left Right Rotating the upper carriage to the left Rotating the upper carriage to the right Extend stick Retract the stick Lower the boom...
Page 131 ► Secure the wing nut on the changeover lever of the directional valve. ► Do not operate the machine with a defective wing nut. Contact a Wacker Neuson service center. The changeover valve is located at the left under the operator’s seat.
Page 132 5 Operation Rotating the upper carriage WARNING Crushing hazard due to rotating range of vehicle! Persons in the rotation range of the vehicle can be seriously injured or killed. ► Do not allow anyone to stay in the danger zone. NOTICE Possible damage to vehicle when working in the immediate vicinity of walls, parts of buildings or other obstacles.
Page 133 Operation 5 Swivel unit brake Automatic swivel unit brake When the upper carriage is rotated, the swivel unit brake is enabled with a time delay to hold the upper carriage. The swivel unit brake is disabled again if the upper carriage is rotated again.
Page 134 If the attachment does not move from the measuring rod: Machine is ready for operation. If the attachment moves from the measuring rod: Stop operation immediately. Contact a Wacker Neuson service center and have the malfunction rectified. Fig. 156 (symbolic representation) 5-24...
Page 135 Operation 5 Dozer blade WARNING Crushing hazard due to unintentional actuation! Unintentional actuation can cause serious injury or death. ► Raise the control lever base. ► Lower the stabilizer blade to the ground after the work shift. ► Do not allow anyone to stay in the danger zone. NOTICE Lowering the stabilizer blade too deeply into the ground can create increased resistance.
Page 136 5 Operation Dozer blade (swiveling dozer blade option) WARNING Danger of accident from activated floating position (option)! The vehicle loses stability during excavation due to the enabled floating position. This can cause serious injury or death. ► Disable the floating position during excavation work. Precise grading work can be carried out in the floating position.
Page 137 Operation 5 Hammer operation Only hammer in the allocated work area and only with splinter protection (canopy) or closed front plate (cabin). – see chapter “ Shatter protection (option)” on page 4-19 The vehicle with canopy is not certified for demolition work according to EN 474-5.
Page 138 Work range height A: 120 cm (47 in), B: 50 cm (20 in) 45° Fig. 160 (symbolic representation) Figures 160 and 161 refer to work with a Wacker Neuson hydraulic hammer. Working with another tool can result in a different work area.
Page 139 Operation 5 Hammer return line On the front right on the chassis is a ball-type cock for changing over between excavator and hammer operation. NOTICE Possible machine damage from incorrect lever position. ► The hammer operation is only possible via the auxiliary hydraulics (AUX I).
Page 140 5 Operation Additional control circuits AUX I The auxiliary hydraulics system is operated with the right control lever. Oil flow Position To the line on the left Press switch B to the left To the line on the right Press switch B to the right Fig.
Page 141 Operation 5 Proportional control tier III The proportional controls allow to continuously adjust the oil flow for the attachment. Additional control circuits AUX I 1. Turn the rotary switch on the right control lever base to the required position. Fig. 167 AUX II and AUX III (option) 1.
Page 142 5 Operation Proportional control tier IV Control circuit Attachments Starting point Flow rate Information Example for AUX I. The operation for AUX II, AUX III and the dozer blade are identical. Performing the adjustments • Press push button C to call the settings. •...
Page 143 Operation 5 Adjusting the starting point and maximum required flow rate The starting point of the control lever switch and the maximum required flow rate can be configured according to the attachment and the work to be performed. 1. Press the switch to the position at which the attachment is supposed to start moving.
Page 144 5 Operation Lifting gear operation Lifting gear applications are procedures involving raising, transporting and lowering loads with the help of lifting and fastening gear. DANGER Crushing hazard due to tipping over of vehicle! The vehicle causes serious injury or death when it tips over. ►...
Page 145 A is displayed applications. The vehicle may not be used for lifting Fig. 174 Buzzer does not sound or gear applications. Contact a symbol A is not displayed Wacker Neuson service center. 5-35 BA E16 en* 1.0 * E16_10_510.fm...
Page 146 5 Operation Perform a functional check of the joystick base. – see chapter “ Functional check of the joystick base” on page 4-39 Only the following lifting gear may be used for lifting gear applications: • Powertilt/quickhitch with load hook •...
Page 147 ► Do not allow anyone to stay in the danger zone. ► Lower the attachment to level and firm ground ensuring stability. Acceptance variants MS03 ET35/EZ36: acceptance of MS03 G: Openings for quick coupler system bolts Fig. 177 5-37 BA E16 en* 1.0 * E16_10_510.fm...
Page 148 5 Operation Picking up an attachment 1. Hook up the quick coupler system A in the attachment bolt B. 2. Slightly screw in the quick coupler system A, lift the shovel arm until the attachment is suspended about 30 cm (12 in) above the ground. 3.
Page 149 Operation 5 9. Before starting any work and after every locking process, press the attachment to the ground and quickly move it back and forth over just over the ground a few times. The attachment may not detach from the quick coupler system in the process.
Page 150 5 Operation Setting down an attachment 1. Screw in the attachment and position it at 5–10 cm (2–4 in) above the ground. 2. Shut off the engine and store the ignition switch key safely. Fig. 184 3. Turn the socket wrench D counter-clockwise until the bolts E are completely retracted.
Page 151 Wacker Neuson is not liable for injuries or damage if at least one of the following items is not complied with: •...
Page 152 5 Operation Hydraulic Easy Lock quickhitch (option) • Attend specific training before putting into operation. Training must be given by authorized technical personnel and must be understood by the operator. • For safety reasons, the quickhitch must be operated with two control elements.
Page 153 Operation 5 WARNING Danger of crushing due to incorrect operation of the hydraulic quickhitch system! For system-specific reasons, the quickhitch can also be operated with other hydraulic functions. This can cause serious injury or death. ► Operate the hydraulic quickhitch only with the function Raise stabilizer blade.
Page 154 5 Operation 6. Press and hold the foot-operated touch button E and at the same time pull back the J dozer blade lever. The quickhitch opens. Fig. 190 Tier IV: The symbol quickhitch open appears. Fig. 191 Check pin F must be fully extended. The attachment engages.
Page 155 Operation 5 Check pin F must be fully retracted. Fig. 194 8. Press switch D to position 2. The quickhitch is disabled and the buzzer does not sound any longer. Fig. 195: Tier IV: The symbol Hydraulic quickhitch disabled appears for a few seconds.
Page 156 5 Operation 9. Before starting any work and after every locking process, press the attachment to the ground and quickly move it back and forth over just over the ground a few times to check the secure locking. The attachment may not detach from the quick coupler system in the process.
Page 157 Operation 5 Manual HSWS bolt lock Depending on national provisions, the HSWS must also be manually locked according to the hydraulic locking process. The locking or unlocking is located to the left on the quick coupler system. Fig. 200 • Stop the engine and remove the starting key.
Page 158 5 Operation Setting down an attachment Manual HSWS bolt unlocking Depending on national provisions, the HSWS must also be manually unlocked according to the hydraulic unlocking process. The locking or unlocking is located to the left on the quick coupler system. Fig.
Page 159 Operation 5 Setting down an attachment 1. Move the attachment inward completely and position it at 5–10 cm (2– 4 in) above the ground. 2. Unlock switch D and press it to position 1. The quickhitch is enabled and the buzzer sounds. Fig.
Page 160 5 Operation Check pin F must be fully extended. Fig. 208 4. Retract the bucket cylinder. The attachment is lowered to the ground. Fig. 209 5. Release the dozer blade lever J and foot-operated touch button E. The quickhitch closes. Fig.
Page 161 Operation 5 6. Press switch D to position 2. The quickhitch is disabled and the buzzer does not sound any longer. Fig. 212: Tier IV: The symbol Hydraulic quickhitch disabled appears for a few seconds. Fig. 213 5-51 BA E16 en* 1.0 * E16_10_510.fm...
Page 162 5 Operation AUX V (option) The change-over takes place on the left and right of the stick. Fig. 214 Stopping grab operation: 1. Move both levers D on the ball-type cock to position B. Notch C indicates the flow direction. Fig.
Page 163 Operation 5 Connecting and disconnecting hydraulic couplings 1. Stop and park the vehicle – see chapter “ Preparing lubrication” on page 7-9. 2. Position the boom straight ahead at the center of the vehicle. 3. Lower the stabilizer blade to the ground. 4.
Page 164 5 Operation Hydraulic thumb control circuit (option) The change-over takes place on the left and right at the end of the stick. Position the arm system straight ahead at the center of the vehicle (Fig. 220). Lower the boom and the stabilizer blade to the ground. Fig.
Page 165 Operation 5 Load-retaining function WARNING Injury hazard due to fluid escaping under pressure! Hydraulic oil escaping under pressure can penetrate the skin and cause serious injury or death. ► Do not allow anyone to stay in the danger zone. ► If a hose bursts, move the control elements to neutral position so that as little hydraulic oil as possible escapes.
Page 166 5. Raise the control lever base. 6. Remove the starting key and lock the cabin. 7. Secure the vehicle and the attachment. 8. Contact a Wacker Neuson service center and have the malfunction rectified. Environment Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner.
Page 167: Attachments
Operation 5 5.10 Attachments Picking up WARNING Injury hazard due to fluid escaping under pressure! Hydraulic oil escaping under pressure can penetrate the skin and cause serious injury or death. ► Do not allow anyone to stay in the danger zone. ►...
Page 168 5 Operation Setting down WARNING Crushing hazard when attachments are removed! If an attachment is not removed correctly, it can tip over and cause serious injury or death. ► Do not allow anyone to stay in the danger zone. ► Lower the attachment to level and firm ground ensuring stability. ►...
Page 169 Operation 5 De-pressurize the work hydraulics tier III 1. Stop the vehicle on firm, level, and horizontal ground. 2. Lower the attachment completely to the ground. 3. Lower the stabilizer blade to the ground. 4. Stop the engine. 5. Turn the starting key to position 1. 6.
Page 170 5 Operation De-pressurize the work hydraulics tier IV 1. Stop the vehicle on firm, level, and horizontal ground. 2. Lower the attachment completely to the ground. 3. Lower the stabilizer blade to the ground. 4. Stop the engine. 5. Turn the starting key to position 1. 6.
Page 171 Operation 5 Re-equipping Removing 1. Lower the bucket to level ground with the flat side facing downward. 2. Stop the vehicle, stop the engine – see chapter “ Preparing lubrication” on page 7-9. 3. Remove linch pins A. 4. First remove pin B, and then pin C. Carefully expel pins that are stuck with a hammer and a brass punch.
Page 172: Work Operation
5 Operation 5.11 Work operation Danger zone • The danger zone is the area in which persons are in danger due to the movements of the vehicle, attachment or load. • The danger zone also includes the area that can be affected by falling material, equipment or by parts that are thrown out.
Page 173 Operation 5 Danger zone during lifting-gear applications In lifting gear applications the load must be stabilized by slingers (B) with the help of ropes (C). Slingers must remain out of the danger zone – see chapter “ Lifting gear operation” on page 5-34.
Page 174 5 Operation Inadmissible work procedures NOTICE Inadmissible operation can damage the vehicle or the attachment. Working with the swivel force Do not use the swivel force of the upper carriage to tear down walls or to create level surfaces. Do not ram the attachment into the ground when swiveling the upper carriage.
Page 175 Operation 5 Working with the falling force by lowering the attachment Do not use the falling force of the attachment as a hoe, hammer or pile- driver. Fig. 232 Working with the falling force by lowering the vehicle Do not use the dead weight of the vehicle for work. Use the force of the hydraulic cylinders exclusively.
Page 176 5 Operation General information regarding work operation Machine travel Performing vehicle travel over obstacles can put a heavy load on the undercarriage and cause damage. Avoid performing vehicle travel over obstacles if possible. If it cannot be avoided, lower the boom to ground level and travel over the obstacle at low speed.
Page 177 Operation 5 Working with the bucket The following section describes work operations with the vehicle equipped with a backhoe bucket. The backhoe bucket is mainly used for earth- moving applications (digging, loosening, picking up and loading loose or solid material). Place the stabilizer blade on the side you want to dig.
Page 178 5 Operation Loading material Notes on loading site dumpers: - Position the site dumper so that its cabin is outside the danger zone of the excavator. - The loading platform of the truck is loaded by starting at the rear end. - Keep the swivel angle as small as possible.
Page 179 ► The piston rod must not touch the stabilizer blade. Fig. 245 Further recommendations for digging When planning and performing digging work, Wacker Neuson recommends that you observe the following points: • Exits from pits must be outside the digging line and as level as possible.
Page 180: Emergency Lowering
5 Operation 5.12 Emergency lowering WARNING Crushing hazard during boom lowering! Causes serious crushing or injury resulting in death. ► Do not allow anyone to stay in the danger zone. ► Stop vehicle operation immediately as soon as someone enters the danger zone.
Page 181: Options
Operation 5 5.13 Options Drive interlock (option) A = starting key (blue) For starting the vehicle. Scope of delivery includes 2 keys. B = master key (red) Information Store the master key in a safe place. It can only be used for coding new starting keys.
Page 182 5 Operation Tilt the upper carriage with VDS (Option) VDS can be used to tilt the upper carriage by up to 15° so that vertical excavation can be carried out on uneven ground conditions. WARNING Injury hazard due to movements of the upper carriage! Can cause serious injury or death.
Page 183 Operation 5 Raise the upper carriage: 1. Press and hold the switch 1. 2. Press control lever 2 to the right. The upper carriage lifts. 3. If the required tilt angle is reached, return joystick 2 to the neutral position and release switch 1. Lower the upper carriage: 1.
Page 184: Immobilization/Putting Back Into Operation
5 Operation 5.14 Immobilization/putting back into operation The specified measures refer to putting the vehicle out of operation and back into operation after more than 30 days. Putting out of operation temporarily Store the vehicle indoors if possible. If the vehicle has to be stored outdoors, place it on firm ground if possible (for example on concrete), and cover it with a watertight tarp to protect it against humidity.
Page 185 Information If the vehicle was out of operation over a longer period of time without performing the specified steps, contact a Wacker Neuson service center before putting back into operation. 1. Perform a general visual check for damage on the electric cables, connectors, fuel lines, corrosion, etc.
Page 186: Permanently Putting Out Of Operation
All fluids, lubricants, material, etc., used on the vehicle are subject to specific regulations. Dispose of different materials and consumables separately and in an environmentally friendly manner. Disposal may only be performed by a Wacker Neuson service center. Observe the national and regional regulations for disposal. Environment...
Page 187: Transportation
Transportation Transportation 6 Transportation Towing the vehicle WARNING Accident hazard due to incorrect towing! Incorrect towing can cause accidents and serious injury or death. ► Tow the vehicle away only from the immediate danger zone until it can be loaded. ►...
Page 188: Loading The Vehicle
6 Transportation – see chapter “ Towing” on page 2-13 2. Ensure that the vehicle can be towed safely. 3. Only use towing eye A. 4. Secure shackle B with the shackle pin and a lock pin. 5. Install slings of appropriate size on the shackle. 6.
Page 189 Transportation 6 Tie-down points Position Quantity Stabilizer blade Front of travel gear Rear of travel gear Inside of travel gear Fig. 252 Fig. 253 Fig. 254 BA E16 en* 1.0 * E16_10_600.fm...
Page 190 6 Transportation Drive onto a transport vehicle – see chapter “ Transportation” on page 2-15 2. Secure the transport vehicle with chocks to prevent it from rolling. 3. Install access ramps at the smallest possible angle. Do not exceed an angle of 15°.
Page 191 Transportation 6 Crane-lifting WARNING Accident hazard due to incorrect loading! Incorrect loading can cause accidents and serious injury or death. ► Do not allow anyone to stay in the danger zone. ► Bear in mind the transport weight on the vehicle’s type label. ►...
Page 192 6 Transportation Lifting eyes The vehicle must only be raised using the lifting eyes indicated below. Position Quantity Dozer blade left and right Boom Fig. 257 Ensure that the lifting gear has the required lengths L1 and L2 Fig. 258 Boom Length Dimensions...
Page 193: Transporting The Vehicle
Transportation 6 Loading process 1. Fit an empty bucket and lock it safely. 2. Remove all dirt from the vehicle. 3. Park the vehicle on firm, level, and horizontal ground. 4. Tilt in bucket. 5. Raise the loader unit completely. 6.
Page 194 6 Transportation Notes: BA E16 en* 1.0 * E16_10_600.fm...
Page 195: Maintenance
– see chapter “ Preparing lubrication” on page 7-9. • In order to avoid damage to electronic components, do not perform welding work on the vehicle, add-on parts or tools. • Contact a Wacker Neuson service center. BA E16 en* 1.0 * E16_10_700.fm...
Page 196: Maintenance Overview
7 Maintenance Maintenance overview Maintenance label Maintenance that has to be performed by the operator is indicated on the maintenance label. Fig. 261 Maintenance label (symbolic representation) I = Top off and drain fluids, lubricants; Check vehicle functions. II = Check wear parts, seals, hoses, and screw connections. III = Check for damage, corrosion, and dirt.
Page 197 Maintenance 7 Maintenance plan Daily maintenance (operator) Inspection work Symbol (Check the following fluids and lubricants, check the oil levels after a test Page run and add oil if necessary) 7-34; 7-37; Check the fluids and lubricants (engine oil, engine coolant, hydraulic oil) 7-42 Check the radiator and hydraulic oil cooler for dirt, clean them if neces- sary...
Page 198 7 Maintenance Daily maintenance (operator) Hydraulic quickhitch (Easy Lock): check the acoustic warning system 5-42 Lubricate the Powertilt according to the lubrication schedule 7-13 Adjust the mirrors correctly, clean them and check them for damage, check the fastening screws and tighten them if necessary Check the condenser for dirt, clean it if necessary 7-38 Clean fresh-air and recirculated-air coarse filters with compressed air...
Page 199 Maintenance 7 Daily maintenance (operator) Check the seat belt for damage Check the hydraulic hoses for damage Check the load hook, joint rod and lifting eyes Check the hydraulic quickhitch (Easy Lock) for damage Check the Powertilt for damage Weekly maintenance (every 50 operating hours) (operator) Page Check accesses and exits for dirt Change the air filter...
Page 200 7 Maintenance Only once after the first 50 operating hours (Wacker Neuson service center) Replace the hydraulic oil filter Change the engine oil Replacing the engine oil filter Replace the gearbox oil (traveling drive) Check V-belt condition and tension Check the threaded fittings for tightness Check labels and Operator’s Manual for completeness and condition...
Page 201 Other maintenance intervals (Wacker Neuson service center): • Every 250 operating hours or semi-annually (MS03) • Every 500 operating hours or annually (MS03) For additional details contact a Wacker Neuson service center. BA E16 en* 1.0 * E16_10_700.fm...
Page 202 7 Maintenance Permissible Bolt Settings Lehnhoff MSWS The bolt settings can differ, depending on the condition of the quickhitch and attachment receptacle. Maximum permissible bolt settings: X (inwards) Z (outwards) Quickhitch mm (in) mm (in) MS 03 0 (0) 6 (15/64) Y: Internal or external edge of the quickhitch Fig.
Page 203 Maintenance 7 Preparing lubrication 1. Stop the vehicle on firm, level, and horizontal ground. 2. Position the boom straight ahead at the center of the vehicle. 3. Lower the boom and the stabilizer legs to the ground. 4. Stop the engine. 5.
Page 204 7 Maintenance Boom/dozer blade Fig. 265 7-10 BA E16 en* 1.0 * E16_10_700.fm...
Page 205 Maintenance 7 Position Lubrication point Interval Quantity Boom Daily Boom cylinder Daily Shovel arm Daily Stick cylinder Daily Bucket cylinder Daily Joint rod Daily Easy Lock Daily Swiveling console Daily Swiveling cylinder 50 o/h Teeth of live ring 50 o/h –...
Page 206 7 Maintenance Powertilt, hydraulic thumb, VDS Powertilt with hydraulic Easy Lock quickhitch Hydraulic thumb Fig. 266 (symbolic representation) Position Lubrication point Interval Quantity Easy Lock Every week Easy Lock quickhitch Every week Powertilt Daily Every week Hydraulic thumb Daily Apply grease to grease zerks twice daily after operation in water to remove all traces of water. 7-12 BA E16 en* 1.0 * E16_10_700.fm...
Page 207 Maintenance 7 Cabin/attachment mounts Fig. 267 (symbolic representation) Position Lubrication point Interval Quantity Front window: pin, lock notches and locks Every week Windshield: guide rails Every week Control lever base Every week – see chapter “ Control lever base” on page 7-16 Door hinges Every week 7-13...
Page 208 7 Maintenance Live ring ball bearing DANGER Crushing hazard during lubrication! Serious crushing hazard causing death or serious injury. ► No one must be in the danger zone during upper carriage rotation. The lubrication points are located on the left side of the chassis. 1.
Page 209 Maintenance 7 Teeth of live ring DANGER Crushing hazard during lubrication! Serious crushing hazard causing death or serious injury. ► No one must be in the danger zone during upper carriage rotation. The lubrication points are located on the left side of the chassis. 1.
Page 210 7 Maintenance Control lever base CAUTION Crushing hazard in the area of the moving parts of the control lever base! Injury hazard due to crushing of parts of body. ► Stay clear (extremities, clothing) of the moving parts. 1. Raise the control lever base. 2.
Page 211: Consumables
Maintenance 7 Consumables Season/ Application Fluid/lubricant Specification Capacities Temperature EN 590 (EU) ASTM D975 grade 1D S15 ASTM D975 grade 2D S15 44 liters (USA) 2, 3 Diesel fuel Year-round (11.6 gal) BS 2869 class A1 BS 2869 class A2 (GB) Engine GB252 (China) Distilled water and anti-...
Page 212 7 Maintenance Hydraulic oil types Viscosity class Ambient temperature min. °C min. °F max. °C max. °F ISO VG32 ISO VG46 ISO VG68 Replacement intervals Replace the hydraulic oil and hydraulic oil filter depending on the percentage of hammer operation. Percentage of hammer Hydraulic oil Hydraulic oil filter...
Page 213 • Always have the condensation water in the hydraulic oil reservoir drained by a Wacker Neuson service center before the cold season. The water content may not exceed 0.1 % by weight. •...
Page 214: Maintenance Accesses
7 Maintenance Maintenance accesses WARNING Injury hazard due to rotating parts! Rotating parts can cause serious injury or death. ► Open the engine cover only at engine standstill. CAUTION Burn hazard due to hot surfaces! Can cause serious burns or death. ►...
Page 215 Maintenance 7 Opening the engine cover 1. Stop the vehicle, stop the engine – see chapter “ Preparing lubrication” on page 7-9. 2. Turn the starting key in lock A anticlockwise. 3. Press lock A. The engine cover is supported by a gas strut with lock B (item 1). Fig.
Page 216 7 Maintenance Tool bag In the toolbox to the left of the operator seat is the vehicle tool kit. Fig. 275 Cabin air filter 1. Loosen screws A and remove cover. 2. Clean coarse filter B with compressed air daily. 3.
Page 217: Cleaning And Maintenance
Maintenance 7 Cleaning and maintenance WARNING Injury hazard due to rotating parts! Rotating parts can cause serious injury or death. ► Open the engine cover only at engine standstill. WARNING Burn hazard due to hot surfaces! Hot surfaces can cause serious burns or death. ►...
Page 218 7 Maintenance NOTICE Damage to rubber and electrical parts when cleaning with solvents. Do not use solvents, benzine, or other aggressive chemicals. NOTICE Damage to electronics due to water jet. ► Do not point the water jet directly at electric components, and protect the electric components against humidity.
Page 219 Maintenance 7 Washing solvents • Ensure sufficient room ventilation. • Wear suitable protective clothing. • Do not use flammable liquids, such as gasoline or diesel. Compressed air • Work carefully. • Wear safety glasses and protective clothing. • Do not aim the compressed air at the skin or at other people. •...
Page 220 7-9. 3. Check the vehicle for salt deposits or corrosion. Have corrosion removed by a Wacker Neuson service center. 4. Clean the vehicle with a high-pressure cleaner. Clean the vehicle ensuring that there are no salt deposits in places that are difficult to access.
Page 221: Lubrication Work
Maintenance 7 Lubrication work – see chapter “ Preparing lubrication” on page 7-9 Fuel system Important information regarding the fuel system Information In order to prevent the formation of condensation water, fill up the fuel tank nearly completely at the end of each working day. Information Do not run the fuel tank completely dry.
Page 222 7 Maintenance Refueling WARNING Explosion hazard due to flammable fuel/air mixtures! Fuels develop explosive and flammable mixtures with air that can cause serious burns or death. ► Fire, open flames and smoking is prohibited. ► Open tank lock carefully to release the pressure in the fuel tank. ►...
Page 223 Maintenance 7 CAUTION Slipping/tripping hazard when refueling the vehicle! Can cause injury. ► Use safety-oriented ladders for refueling the vehicle. ► Do not use vehicle parts or attachments as a climbing aid. NOTICE Do not refuel with cans in order to avoid dirt in the fuel. Refueling with a stationary fuel pump The fuel tank is located under the engine cover.
Page 224 7 Maintenance Fuel filter The fuel prefilter P and fuel main filter M are located in the engine compartment. Both are equipped with a water separator. Fig. 279 (symbolic representation) Fig. 280 (symbolic representation) Information Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner.
Page 225 Maintenance 7 Empty the water separator (prefilter) 1. Preparations – see chapter “ Parking the machine” on page 5-12 2. Prepare a suitable container for collecting the fuel/water mixture. 3. Open the engine cover. 4. Turn ball-type cock A to the OFF mark. Fuel supply is interrupted.
Page 226 4. Bleed the fuel system again as described above. 5. Check for leaks after starting the engine. 6. Have a Wacker Neuson service center perform a check if necessary. Information The fuel system can be bled automatically even if the engine is at operating temperature.
Page 227: Engine Lubrication System
NOTICE Damage due to wrong engine oil. ► Use engine oil according to Fluids and lubricants list. ► Have the oil changed only by a Wacker Neuson service center. NOTICE Possible engine damage due to adding engine oil too quickly.
Page 228 7 Maintenance Checking the engine oil level 1. Stop and park the vehicle. Stop the engine – see chapter “ Preparing lubrication” on page 7-9. 2. Open the engine cover. 3. Wipe the area around oil dipstick A with a lint-free cloth. Fig.
Page 229 Maintenance 7 Adding engine oil 1. Stop and park the vehicle. Stop the engine – see chapter “ Preparing lubrication” on page 7-9. 2. Open the engine cover. 3. Wipe the area around the sealing push-in cap with a lint-free cloth. Fig.
Page 230: Cooling System
7 Maintenance Cooling system Important information regarding the cooling system The radiators are located on the right in the engine compartment. WARNING Poisoning hazard due to hazardous substances! Contact with hazardous substances can cause serious injury or death. ► Wear protective equipment. ►...
Page 231 Maintenance 7 NOTICE Possible engine damage due to low coolant level. ► Check the coolant level once a day. Information Check the coolant level once a day before starting the engine. Observe the coolant compound table Check and top off the coolant 1.
Page 232 7 Maintenance Clean the radiator CAUTION Burn hazard due to hot surfaces! Hot radiators can cause burns. ► Stop the engine and let it cool down. ► Wear protective equipment. NOTICE Possible engine damage or damage to the hydraulic system from dirty radiator fins.
Page 233: Air Filter
Maintenance Maintenance 7 7.10 Air filter Have maintenance performed only by a Wacker Neuson service center. NOTICE Possible engine damage due to intake of dirty air. ► Check the dirt indicator and air intake daily before commissioning. Check the dirt indicator (tier IV) The dirt indicator A is located with the air filter.
Page 234: V-Belt
► Malfunctioning or leaking screw connections, hose connections and pressure lines must be immediately repaired by a Wacker Neuson service center. Search for hydraulic leaks with a piece of cardboard. ► Always consult a doctor immediately, even if the wound seems insignificant.
Page 235 ► Always add hydraulic oil using the filling screen. ► If the hydraulic oil in the sight glass is cloudy, this indicates that water or air has penetrated the hydraulic system. Contact a Wacker Neuson service center. ► Contact an authorized service center if the filter of the hydraulic system is dirty.
Page 236 7 Maintenance Checking the hydraulic oil level 1. Park the vehicle on firm, level, and horizontal ground. 2. Position the arm system straight ahead at the center of the vehicle (Fig. 292). 3. Lower the boom and the stabilizer blade to the ground. 4.
Page 237 Maintenance 7 Adding hydraulic oil CAUTION Slipping/tripping hazard when adding hydraulic oil! Can cause injury. ► Use a safety-oriented ladder to add hydraulic oil. ► Do not use vehicle parts or attachments as a climbing aid. 1. Open reservoir ventilation B to release the pressure. 2.
Page 238 NOTICE Leaks and damaged pressure lines must immediately be repaired or replaced by a Wacker Neuson service center. This not only increases the operating safety of the vehicle but also helps to protect the environment. ► Have damaged or leaky pressure lines immediately repaired or replaced by a Wacker Neuson service center.
Page 239: Electrical System
• Light bulbs and fuses may be replaced by the operator. Alternator • Contact a Wacker Neuson service center if the alternator charge indicator light is malfunctioning. WARNING Injury hazard due to malfunctioning batteries! Batteries give off explosive gases that can cause deflagrations if ignited.
Page 240: Heating, Ventilation And Air Conditioning System
3. Check the fluid level in tank A and top off fluid if necessary. 4. Close and lock the engine cover. Fig. 296 7.16 Travel drive Have maintenance performed only by a Wacker Neuson service center. 7.17 Braking system Have maintenance performed only by a Wacker Neuson service center. 7-46...
Page 241: Tracks
Maintenance 7 7.18 Tracks WARNING Crushing hazard during work under the vehicle! Working under the tracks can cause serious injury or death. ► Do not allow anyone to stay in the danger zone. Checking track tension Rubber tracks 1. Park the vehicle on firm, level, and horizontal ground. 2.
Page 242 ► Open the lubricating valve only very carefully and do not unscrew it more than one revolution. ► Wear protective equipment. ► Contact a Wacker Neuson service center if you are unable to reduce the track tension. NOTICE Possible damage to cylinders and tracks due to over-tightening.
Page 243 - Slowly move the vehicle forward and reverse and switch it off again. 9. Check the track tension again. If it is not correct: 10.Repeat steps 2–9. Contact a Wacker Neuson service center if track tension still is too low after pumping in more grease. Reducing tension 1.
Page 244: Maintenance Of Attachments
Please observe the lubrication and maintenance instructions in the Operator’s Manuals of the attachments. 7.20 Maintenance of options Have a Wacker Neuson service center check all eyes regularly: • Machine lifting eyes •...
Page 245: Malfunctions
Malfunctions Malfunctions 8 Malfunctions Diesel engine Information Troubleshooting may be performed only by a Wacker Neuson service center. Engine and engine oil indicator lights Tier IV Engine warning Engine stop Oil pressure Description Yellow Indicator light color All warning and indicator lights illuminate for a few sec- onds if the starting key is turned to position 1.
Page 246: Malfunctions (Display Element/Multi-Functional Display)
Symbol Symbol Description tier III tier IV Engine stop Stop the engine immediately. Contact a Wacker Neuson service center. General malfunction Stop the engine immediately. Contact a Wacker Neuson service center. Low Engine Oil Pressure • Possible electric error. Stop the engine immediately.
Page 247 Hydraulic oil cooler dirty; clean hydraulic oil cooler if necessary 7-38 Note: If the malfunction is still indicated despite having cleaned hydraulic- 7-43 oil radiator and added oil, stop the engine and contact a Wacker Neuson service center. Replace the hydraulic oil filter Contact a Wacker Neuson service center.
Page 248 8 Malfunctions Malfunction/sign Possible cause Remedy Contact a Wacker Neuson Black engine smoke Dirty air filter service center Contact a Wacker Neuson Blue engine smoke Engine oil level too high service center Wrong track tension Tighten tracks correctly 7-47 Foreign bodies stuck in track...
Page 249 • Engine power is reduced. • Stop and park the vehicle. • Contact a Wacker Neuson service center and have the malfunction rectified. Machine travel and operation is possible in case of minor errors. • Engine power is not reduced.
Page 250 8 Malfunctions A: engine fault B: vehicle fault C: Not assigned D: engine data E: Machine data BA E16 en* 1.0 * E16_10_800.fm...
Page 251 Malfunctions 8 Performing the adjustments • Press push button C to call the settings. • The settings are selected (turn) and confirmed (press) with adjustment button A. Push button B (return) takes you back to the previous menu level. Fig. 303 Symbols D: engine fault E: vehicle fault...
Page 252 8 Malfunctions Notes: BA E16 en* 1.0 * E16_10_800.fm...
Page 253: Technical Data
Technical data Technical data 9 Technical data Models and trade names – see chapter “ Model designations and trade names” on page 3-2 Engine Engine ET35 Tier III/EZ36 Tier III ET35 Tier IV/EZ36 Tier IV Manufacturer Yanmar Type 3TNV88-BPWN 3TNV88F-EPWN...
Page 254: Traveling Drive
9 Technical data Traveling drive ET35/EZ36 Travel drive Axial piston motor Brake – see chapter “5.3 Brakes” on page 5-6 Tracks ET35 Ground clearance / Width Ground pressure Ground clearance Type mm (in) kg/cm (lbs/in mm (in) mm (in) Rubber 0.40 (5.7)
Page 255: Electrical System
► Do not repair or bypass fuses. ► If a replaced fuse is blown again directly, do not put the vehicle into operation and contact a Wacker Neuson service center. NOTICE Explosion hazard in case of incorrect handling of fuses.
Page 256 9 Technical data Main fuse box The main fuse box A is located on the left in the engine compartment. 1. Opening: 1. Stop and park the vehicle. Stop the engine. – see chapter “ Parking the machine” on page 5-12.
Page 257 Technical data 9 Cabin fuse box The cabin fuse box is located on the left of the operator seat. Opening: 1. Stop and park the vehicle. Stop the engine. – see chapter “ Preparing lubrication” on page 7-9. 2. Remove the cover C. Closing: 1.
Page 258 9 Technical data Fuse Ampere Relays Tier III K005, K007, F001 Pre-heat, starting relay, cut-off solenoid relay K009 F002 Ignition lock F003 K008 Cut-off solenoid time lag relay, flow pump, indicating instrument F004 Boom light, rear roof light F005 Front roof lights Speed 2, valves, horn, proportional auxiliary hydraulics (AUXI), F006 K058...
Page 259 Technical data 9 Illuminants ET35/EZ36 Halogen lamp 12V/ 55W H3 Boom light LED lamp 12V/30W Front roof lights Halogen lamp 12V/55W H3 Front/rear roof lights LED lamp 12V/30W Interior light Festoon lamp 12V/5W Rotating beacon LED lamp 12V/9W Powertilt (option)
Page 260: Tightening Torques
9 Technical data Tightening torques General tightening torques Property class 10.9 12.9 10.9 Screws according to DIN 912, DIN 931, DIN 933, etc. Screws according to DIN 7984 Screw dimen- sions Nm (ft.lbs.) Nm (ft.lbs.) Nm (ft.lbs.) Nm (ft.lbs.) Nm (ft.lbs.) 5.5 (4) 8 (6) 10 (7)
Page 261: Coolant
-30 (-22) Use the 1:1 concentration for warm outside temperatures, too, to ensure protection against corrosion, cavitation, and deposits. Do not mix the coolant with other coolants. 9.11 Noise emissions ET35/EZ36 ET35/EZ36 Tier III Tier IV Sound power level 95 dB(A)
Page 262: Vibrations
9 Technical data 9.12 Vibrations Vibration Effective acceleration value for the upper extremi- < Trigger value ties of the body (hand-arm vibration) < 2.5 m/s Effective acceleration value for the body (whole- < 0.5 m/s body vibration) Vibration values indicated in m/s². Directive 2002/44/EC of European Parliament and Council on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents (vibration).
Page 263 Technical data 9 Determination of vibration level for the three vibration axes. • Under typical operating conditions, use the average vibration values measured. • In order to obtain the estimated vibration value for an experienced operator on level ground, subtract the factors from the average vibration value.
Page 264 9 Technical data Directives on reduction of vibration values in earth moving vehi- cles: • Perform correct adjustments and maintenance on the vehicle. • Avoid jerky movements during vehicle operation. • Keep slopes in a perfect condition. Whole-body vibration can be reduced with the following guidelines: •...
Page 265 European Parliament and Council on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents (vibration). Your Wacker Neuson dealer provides information on other vehicle functions reducing vibration and on safe operation. 9-13 BA E16 en* 1.0 * E16_10_900.fm...
Page 266: Weights
9 Technical data 9.13 Weights Transport weight Operating weight ET35 canopy kg (lbs) kg (lbs) Short stick, steel track 3364 (7415) 3553 (7834) Transport weight Operating weight EZ36 canopy kg (lbs) kg (lbs) Short stick, steel track 3529 (7779) 3718 (8197) Transport weight: basic vehicle (one-piece boom, short stick, rubber tracks) + 10 % fuel tank capacity Operating weight: basic machine + full fuel tank + backhoe bucket (500 mm/20 in) + user (75 kg/165 lbs).
Page 267 10 (22) 10 (22) Attachments – see chapter “ Technical data of attachments” on page 9-17 Full fuel tank 36 (79) The weight indications for options exclusively refer to Wacker Neuson original accessories. 9-15 BA E16 en* 1.0 * E16_10_900.fm...
Page 268 Accident hazard due to unauthorized attachments! If unauthorized attachments are used, the vehicle can tip over, which can lead to serious injury or death. ► Only use attachments released by Wacker Neuson. NOTICE Machine can be damaged due to unreleased attachments.
Page 269 Technical data 9 Technical data of attachments Attachments ET35/EZ36 ET35/EZ36 (Easy Lock system) Width Capacity Weight Quick- Bucket type Teeth mm (in) l (ft kg (lbs) hitch Bucket 300 (12) 58 (2.0) 64 (141) HS03 Bucket 400 (16) 82 (2.9)
Page 270 9 Technical data Excavator forces ET35/EZ36 Easy Lock High Power Bucket Max. tearout force (short stick) 19.2 kN (4316 lbf) 21.1 kN (4743 lbf) Max. tearout force (long stick) 17.2 kN (3867 lbf) 18.7 kN (4204 lbf) Max. breakout force (at bucket tooth) 24.2 kN (5440 lbf)
Page 271: Lift Capacity/Load
Technical data 9 9.14 Lift capacity/load Safety instructions lift capacity tables Observe the values of the lift capacity tables in normal operation (for example excavating). Observe the values of the load diagrams in lifting gear applications. DANGER Crushing hazard due to tipping over of vehicle! The vehicle causes serious injury or death when it tips over.
Page 272 9 Technical data Legend Designation Explanation Reach from live ring center Load hook height Authorized lift capacity with horizontal boom Vehicle in travel direction, front dozer blade, dozer blade down, loss of dozer blade contact with ground Vehicle 90° to travel direction, dozer blade up Vehicle in travel direction, front dozer blade, dozer blade up, loss of front axle contact with ground Vehicle in travel direction, rear dozer blade, dozer blade...
Page 273 Neither 75% of the static tilt load nor 87% of the hydraulic lift capacity is exceeded. Calculation basis according to ISO 10567 Setting pressure on boom cylinder: ET35: 24,000 kPA (3481 psi) EZ36: 24,000 kPA (3481 psi) The lift capacity applies to vehicles under the following conditions: •...
Page 274 9 Technical data Lift capacity tables ET35 01 Rubber track/short stick 02 Rubber track/long stick 03 Rubber track/additional weight/short stick 9-22 BA E16 en* 1.0 * E16_10_900.fm...
Page 275 Technical data 9 04 Rubber track/additional weight/long stick 05 Steel track/short stick 06 Steel track/long stick 9-23 BA E16 en* 1.0 * E16_10_900.fm...
Page 276 9 Technical data 07 Steel track/additional weight/short stick 08 Steel track/additional weight/long stick 09 Rubber track/short stick/VDS 9-24 BA E16 en* 1.0 * E16_10_900.fm...
Page 277 Technical data 9 10 Rubber track/long stick/VDS 11 Rubber track/additional weight/short stick/VDS 12 Rubber track/additional weight/long stick/VDS 9-25 BA E16 en* 1.0 * E16_10_900.fm...
Page 278 9 Technical data 13 Steel track/short stick/VDS 14 Steel track/long stick/VDS 15 Steel track/additional weight/short stick/VDS 9-26 BA E16 en* 1.0 * E16_10_900.fm...
Page 279 Technical data 9 16 Steel track/additional weight/long stick/VDS 9-27 BA E16 en* 1.0 * E16_10_900.fm...
Page 280 9 Technical data Lift capacity tables EZ36 17 Rubber track/short stick 18 Rubber track/long stick 19 Rubber track/additional weight/short stick 9-28 BA E16 en* 1.0 * E16_10_900.fm...
Page 281 Technical data 9 20 Rubber track/additional weight/long stick 21 Steel track/short stick 22 Steel track/long stick 9-29 BA E16 en* 1.0 * E16_10_900.fm...
Page 282 9 Technical data 23 Steel track/additional weight/short stick 24 Steel track/additional weight/long stick 25 Rubber track/short stick/VDS 9-30 BA E16 en* 1.0 * E16_10_900.fm...
Page 283 Technical data 9 26 Rubber track/long stick/VDS 27 Rubber track/additional weight/short stick/VDS 28 Rubber track/additional weight/long stick/VDS 9-31 BA E16 en* 1.0 * E16_10_900.fm...
Page 284 9 Technical data 29 Steel track/short stick/VDS 30 Steel track/long stick/VDS 31 Steel track/additional weight/short stick/VDS 9-32 BA E16 en* 1.0 * E16_10_900.fm...
Page 285 Technical data 9 32 Steel track/additional weight/long stick/VDS 9-33 BA E16 en* 1.0 * E16_10_900.fm...
Page 286 9 Technical data Safety instructions load diagrams Observe the values of the load diagrams in lifting gear applications. DANGER Crushing hazard due to tipping over of vehicle! The vehicle causes serious injury or death when it tips over. ► Do not exceed the weights indicated in the load diagrams. ►...
Page 287 Neither 75% of the static tilt load nor 87% of the hydraulic lift capacity is exceeded. Calculation basis: according to ISO 10567. ET35: 24,000 kPA (3481 psi) EZ36: 24,000 kPA (3481 psi) Lift capacities apply to vehicles under the following conditions: •...
Page 288 9 Technical data ET35: Cabin or canopy ET35: Cabin or canopy/additional weight 9-36 BA E16 en* 1.0 * E16_10_900.fm...
Page 289 Technical data 9 ET35: Cabin or canopy/VDS ET35: Cabin or canopy/additional weight/VDS 9-37 BA E16 en* 1.0 * E16_10_900.fm...
Page 290 9 Technical data EZ36: Cabin or canopy EZ36: Cabin or canopy/additional weight 9-38 BA E16 en* 1.0 * E16_10_900.fm...
Page 291 Technical data 9 EZ36: Cabin or canopy/VDS EZ36: Cabin or canopy/additional weight/VDS 9-39 BA E16 en* 1.0 * E16_10_900.fm...
Page 292: Dimensions
9 Technical data 9.15 Dimensions ET35 (symbolic representation) 9-40 BA E16 en* 1.0 * E16_10_900.fm...
Page 293 Technical data 9 Base travel gear ET35 dimensions dimensions mm (in) mm (in) Height with rotating beacon 2630 (8‘-8“) 2711 (8‘-11“) Height 2491 (8-2“) 2573 (8‘-5“) Cabin width 980 (39) 980 (39) Upper carriage width 1630 (64) 1630 (64) Travel gear width...
Page 294 9 Technical data EZ36 (symbolic representation) 9-42 BA E16 en* 1.0 * E16_10_900.fm...
Page 295 Technical data 9 Base travel gear EZ36 dimensions dimensions mm (in) mm (in) Height with rotating beacon 2630 (8‘-8“) 2711 (8‘-11“) Height 2491 (8‘-2“) 2573 (8‘-5“) Cabin width 980 (39) 980 (39) Upper carriage width 1630 (64) 1630 (64) Travel gear width 1750 (69) 1750 (69) Stabilizer blade width...
Page 296 9 Technical data Notes: 9-44 BA E16 en* 1.0 * E16_10_900.fm...
Page 297: Index
Index Numerisch Differential lock ............. 5-13 Dimensions ............9-40 12 V connection ........... 4-22 Display element ............ 4-28 Displaying coolant temperature ......4-32 Abbreviations ............1-4 Displaying fuel level indicator ....... 4-33 Adding coolant ............. 7-38 Displaying operating states ........4-33 Adding engine oil ..........
Page 298 Hydraulic swivel unit brake ........5-23 Maintenance plan ..........7-3 Hydraulic system ..........7-40 Mechanical quickhitch ........7-7 Travel drive ............7-46 Maintenance of attachments ........ 7-50 Ignition lock ............4-38 Malfunctions ............8-1 Inadmissible work procedures ......5-64 Maximum speed ............. 9-2 Indicator lights and warning lights (overview) ..
Page 299 Signaling system ..........5-13 Stabilizer blade ............. 5-25 Starting and stopping the engine ......4-38 Starting vehicle travel and stopping ....... 5-7 Start-up checklist ..........4-37 Steering system ..........5-1, 9-2 Stop the engine ............ 4-45 Sun blind ..............4-7 Swivel unit brake ..........5-23 Temperature setting ..........
Page 300 BA E16 en* 1.0 * E16_10_3SIX.fm...
Page 301 Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to figures and descriptions in this documentation that do not reflect products that have already been delivered and that will not be implemented on these vehicles.
Page 302 Wacker Neuson Linz GmbH Flughafenstr. 7 A-4063 Hörsching Phone: +43 (0) 7221 63000 Fax: +43 (0) 7221 63000-2200 E-mail: office.linz@wackerneuson.com www.wackerneuson.com Order no.1000392821 Language en...

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