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KM ASPHALT RECYCLER T2 C1M2 Original Instructions Manual

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MODEL KM T2 C1M2 ASPHALT RECYCLER
TM
ORIGINAL INSTRUCTIONS
TM
THE CHOICE OF ASPHALT PROFESSIONALS WORLWIDE
KM INTERNATI0NAL
6561 Bernie Kohler Drive, North Branch, Michigan
Tel 1-810-688-1234 Toll Free 800-492-1757 Fax 1-810-688-8765
www.kminternatinal.com
© 2010 Keizer-Morris International. All Rights Reserved. Keizer-Morris, Crack Jet, the KM Emblem, and
all other KM names and symbols are Trademarks owned by KM International

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  • Page 1 6561 Bernie Kohler Drive, North Branch, Michigan Tel 1-810-688-1234 Toll Free 800-492-1757 Fax 1-810-688-8765 www.kminternatinal.com © 2010 Keizer-Morris International. All Rights Reserved. Keizer-Morris, Crack Jet, the KM Emblem, and all other KM names and symbols are Trademarks owned by KM International...

  • Page 2: Table Of Contents

    EQUIPMENT INFORMATION & NOTES ..................36 TIRE SAFETY INFORMATION ......................37 © 2010 Keizer-Morris International. All Rights Reserved. Keizer-Morris, Crack Jet, the KM Emblem, and all other KM names and symbols are Trademarks owned by KM International. KM T-2 C1M2 – v.Apr.15.4 Page 1 Phone: 810-688-1234 Toll Free: 800-492-1757 ...

  • Page 3: Introduction

    KM International product offering will provide you with years of safe, reliable and cost effective use. We are sure that the KM T-2 will begin paying for itself in the form of savings with the first batch of recycled asphalt that it produces. In January 2009 the Michigan Department of Transportation (MDOT) engaged KM International, Inc.

  • Page 4: Safety And Warning Information

    NOTICE: Never obstruct the flow of combustion and ventilation air. Keep the front of the KM T-2 ASPHALT RECYCLER CLEAR of all obstacles and materials for servicing and proper operation. NOTICE: Children and adults should be alerted to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition.
  • Page 5 IT IS HIGHLY RECOMMENDED THAT YOU HAVE A FIRE EXTINGUISHER ON YOUR JOB SITE AT ALL TIMES. NOTICE: The KM T-2 ASPHALT RECYCLER is designed to heat asphalt to a working temperature that should not exceed 350 degrees Fahrenheit. The heated asphalt and the unit will become DANGEROUSLY hot quickly;...

  • Page 6: The Km T2 Is A Trailer Unit

    If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying KM International Inc. If the NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
  • Page 7 The Trailer Handbook, A Guide to Understanding Trailers & Towing Safely, can be purchased through the National Association of Trailer Manufactures, available at www.natm.com. KM T-2 C1M2 – v.Apr.15.4 Page 6 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...

  • Page 8: Km T2 Asphalt Recycler

    KM T2 ASPHALT RECYCLER The KM T2 Asphalt Recycler is designed to recycle milled or chunked hot mix asphalt to working temperature. The KM T2 Asphalt Recycler will safely recycle up to four tons of material per hour using either pure asphalt cement, CRF, and/or shingles to bring life back to the material.

  • Page 9: Pre-Operation Inspection Check List

    The chain tension is maintained by an automatic, spring loaded chain tensioner. 5. EXHAUST FAN. KM T-2 recyclers are fitted with a 12v DC exhaust fan to aid the flow of heat thru the drum. Fan will power on when engine key is turned to the “RUN”...
  • Page 10 (Center) position before operation. 11. ENGINE PRE-OPERATION. Consult the engine manufacturer manual for engine specifications including proper starting, operating and maintenance. KM T-2 C1M2 – v.Apr.15.4 Page 9 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...

  • Page 11: T-2 Operation

    T-2 OPERATION The KM T2 Asphalt Recycler is equipped with a chute to allow easy loading of material into the drum. Loading can be accomplished using a loader and the chute vibrators to help expedite load through the chute. WARNING : STAY CLEAR FROM CHUTE AREA WHILE LOADING IS BEING PERFORM, FALLING DEBRIS MAY RESULT IN PROPERTY DAMAGE, INJURY, OR DEATH.
  • Page 12 Adjust the lever to move the loading chute into the down – LOADING position. Once in position, place the Drum rotation control lever into the “LOAD” position to start proper drum rotation. KM T-2 C1M2 – v.Apr.15.4 Page 11 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 13 “T” handle, threaded position lock and the pinned travel cover. The pinned travel cover is located on the front of the burner. KM T-2 C1M2 – v.Apr.15.4 Page 12 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 14 NOTICE: for safety reasons KMI recommends that the drum rotation be stopped prior to adding any materials by hand, including AC. KM T-2 C1M2 – v.Apr.15.4 Page 13 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 15 NEUTRAL position to stop the drum rotation. REVERSE DRUM. Move the drum rotation lever to the unload position to reverse drum rotation and begin emptying the drum. KM T-2 C1M2 – v.Apr.15.4 Page 14 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 16 Make certain that the drum platform is clear of any objects and debris also. DANGER PINCH POINTS MAY CAUSE SERIOUS INJURY OR DEATH. KM T-2 C1M2 – v.Apr.15.4 Page 15 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...

  • Page 17: Cleaning, Storage And Travel

    Following any transport the T-2 should be immediately inspected for loose or damaged component parts that may be a result of road travel. KM T-2 C1M2 – v.Apr.15.4 Page 16 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...

  • Page 18: Maintenance

    T-2 in optimum condition. 1. KM International, Inc. requires the user and owner of the T-2 Asphalt Recycler to follow the Grease/Lubrication schedule as noted. The Load Chute and Pivot Points should be greased daily when in use.
  • Page 19 * AW 46 Recommended for warm weather application. SEASONAL NOTE OTHER SERVICE PERFORMED Grease trailer wheel bearings. MONTHS KM T-2 C1M2 – v.Apr.15.4 Page 18 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 20 Replace fuel lines and clamps. Consult Kubota Manual or Service Center. Change radiator coolant. Consult Kubota Manual or Service Center. Replace air intake line. Consult Kubota Manual or Service Center. NOTE OTHER SERVICE PERFORMED KM T-2 C1M2 – v.Apr.15.4 Page 19 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...

  • Page 21: Trouble Shooting

    Bad Voltmeter. Inspect wire connections including ground connection. Use a multi-meter to inspect incoming current. Replace Voltmeter if necessary. KM T-2 C1M2 – v.Apr.15.4 Page 20 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 22 Safety Limit Switch(es) not entirely engaged. Ensure the burner is in its intermittently locked operating position. operating. Low fuel/ Fuel failure. See above. KM T-2 C1M2 – v.Apr.15.4 Page 21 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.

  • Page 23: Technical Drawings

    TECHNICAL DRAWINGS T2 TRAILER WIRING SCHEMATIC T2 BURNER WIRING SCHEMATIC KM T-2 C1M2 – v.Apr.15.4 Page 22 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 24 T2 C12M2 HYDRAULIC OPERATING SCHEMATIC KM T-2 C1M2 – v.Apr.15.4 Page 23 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.

  • Page 25: Parts List

    3/8" APOLLO CHECK VALVE 11898-01650 Supply CHECK VALVE Fuel 3/8" Fuel 3/8" Fuel Hose, 50 PSI Max 11898-01753 Supply Hose KM T-2 C1M2 – v.Apr.15.4 Page 24 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 26 Burner e Kit, Diesel Burner Diesel Igniter, Igniter with Control Board, Diesel 5218301U Diesel Burner Burner Burner KM T-2 C1M2 – v.Apr.15.4 Page 25 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 27 Replacement Red Key for Main 44077 Burner Disconnect Diesel LIMIT LIMIT SWITCH LEVER ARM TYPE SQD9007C54B2 Burner SWITCH KM T-2 C1M2 – v.Apr.15.4 Page 26 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 28 EXHAUST RAIN CAP 1-3/8" ID RC 66 Engine Diesel FUEL FUEL FILTER (INLINE) 23002 Engine FILTER (INLINE) KM T-2 C1M2 – v.Apr.15.4 Page 27 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 29 Hydraulics JWF-SUB-0028-13-A RESERVOIR INCLUDES RESERVOIR, FILLER KIT, T2 BREATHER, SIGHT GAUGE, RESERVOIR COVER, DRAIN PLUG, INLET STRAINER KM T-2 C1M2 – v.Apr.15.4 Page 28 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 30 VIBRATOR(INCLUDES 20' POWER CORD) PUSH PUSH BUTTON 30 MM SWITCH Trailer SQD9001KR1U BUTTON FOR T2 VIBRATOR (VIBRATOR) KM T-2 C1M2 – v.Apr.15.4 Page 29 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 31 2" LED Round Red Marker Light ECVML202R Marker Light, LED Trailer Red Slim 120 Series LED Red Slim Marker ECVML122R Marker, Light KM T-2 C1M2 – v.Apr.15.4 Page 30 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 32 7K Axle 7000 LBS 865 86.5"x70" ST EL 70865ESTEZ 86.5 With With 5 Leaf Spring Mounted Spring Under KM T-2 C1M2 – v.Apr.15.4 Page 31 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.

  • Page 33: Training Policy

    TRAINING POLICY The optimal and efficient operation of your KM Equipment requires instruction on the operation and maintenance of the equipment. We at KMI are very much aware that time is a precious commodity and will take all the steps necessary to ensure that equipment training is done in a professional and expedient manner.

  • Page 34: Limited Warranty

    (2) Year(s) of date of invoice. THIS WARRANTY IS EXCLUSIVE, NON TRANSFERABLE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED. KM T-2 C1M2 – v.Apr.15.4 Page 33 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 35 KM T-2 is no exception. Our commitment to the design and manufacture of the highest quality equipment in the market is not just a “quote on the wall” but rather the driving force for the entire KMI Team.
  • Page 36 Position of signatory: Vice President of Production Name of signatory: Bryan Burke Signed below: On behalf of Keizer-Morris International, Inc. Bryan Burke KM T-2 C1M2 – v.Apr.15.4 Page 35 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.

  • Page 37: Equipment Information & Notes

    (810) 688-1234 * www.kminb.com Please call the Team at KM International anytime for questions, comments or to just talk “Asphalt Maintenance.” THE “INFRARED PROCESS” WORLDWIDE EXPERTS © 2010 Keizer-Morris International. All Rights Reserved. Keizer-Morris, Crack Jet, the KM Emblem, and all other KM names and symbols are Trademarks owned by KM International KM T-2 C1M2 –...

  • Page 38: Tire Safety Information

    The combined weight of the cargo is provided as a single number. In any case, remember: the total weight of a fully loaded trailer cannot exceed the stated GVWR. KM T-2 C1M2 – v.Apr.15.4 Page 37 Phone: 810-688-1234 Toll Free: 800-492-1757 ...
  • Page 39 The trailer’s placard refers to the Tire Information Placard attached adjacent to or near the trailer’s VIN (Certification) label at the left front of the trailer. KM T-2 C1M2 – v.Apr.15.4 Page 38 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 40 The breaking away of pieces of the tread or sidewall. Cold inflation pressure The pressure in the tire before you drive. Cord KM T-2 C1M2 – v.Apr.15.4 Page 39 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com © 2010 Keizer-Morris International. All Rights Reserved.
  • Page 41 A tire designated by its manufacturer as primarily intended for use on lightweight trucks or multipurpose passenger vehicles. Load rating The maximum load that a tire is rated to carry for a given inflation pressure. KM T-2 C1M2 – v.Apr.15.4 Page 40 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 42 Overall width The linear distance between the exteriors of the sidewalls of an inflated tire, including elevations due to labeling, decorations, or protective bands or ribs. KM T-2 C1M2 – v.Apr.15.4 Page 41 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 43 That portion of a tire between the tread and bead. Sidewall separation The parting of the rubber compound from the cord material in the sidewall. KM T-2 C1M2 – v.Apr.15.4 Page 42 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 44 Wheel-holding fixture The fixture used to hold the wheel and tire assembly securely during testing. KM T-2 C1M2 – v.Apr.15.4 Page 43 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 45 Front and rear gross axle weight ratings (GAWR– the maximum weight the axle systems are designed to carry). Both placards and certification labels are permanently attached to the trailer near the left front. KM T-2 C1M2 – v.Apr.15.4 Page 44 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 46 Step 6: Check all the tires to make sure they have the same air pressure (except in cases in which the front and rear tires are supposed to have different amounts of pressure). KM T-2 C1M2 – v.Apr.15.4 Page 45 Phone: 810-688-1234 Toll Free: 800-492-1757 ...
  • Page 47 KM T-2 C1M2 – v.Apr.15.4 Page 46 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 48 The ratings range from 99 miles per hour (mph) to 186 mph. These ratings are listed below. Note: You may not find this information on all tires because it is not required by law. KM T-2 C1M2 – v.Apr.15.4 Page 47 Phone: 810-688-1234 Toll Free: 800-492-1757 ...
  • Page 49 From highest to lowest, a tire's resistance to heat is graded as "A", "B", or "C". KM T-2 C1M2 – v.Apr.15.4 Page 48 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...
  • Page 50  Do not overload your vehicle. Check the Tire Information and Loading Placard or User’s Manual for the maximum recommended load for the vehicle. KM T-2 C1M2 – v.Apr.15.4 Page 49 Phone: 810-688-1234 Toll Free: 800-492-1757  Fax: 810-688-8765 www.KMINTERNATIONAL.com...

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