Pioneer DVH-730AV Service Manual
Pioneer DVH-730AV Service Manual

Pioneer DVH-730AV Service Manual

Dvd av receiver

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DVD AV RECEIVER
DVH-730AV
DVH-735AV
DVH-735AV
DVH-7380AV
For details, refer to "Important Check Points for Good Servicing".
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2011
1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
DVH-730AV/XZUW5
/XZRD
/XZRI
/XFBR
PROVISIONAL
CRT4714P
/XZUW5
K-ZZZ JULY 2011 Printed in Japan

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Summary of Contents for Pioneer DVH-730AV

  • Page 1 PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936...
  • Page 2: Safety Information

    The following caution label appears on your unit. Location: on top of the cover CAUTION Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacture. Discord used batteries according to the manufacture's instructions. DVH-730AV/XZUW5...
  • Page 3: Table Of Contents

    10.6 LB PCB and CB PCB..........................62 10.7 KB-SB PCB.............................63 11. PCB CONNECTION DIAGRAM ........................64 11.1 MOTHER UNIT ............................64 11.2 DVD DECODE UNIT..........................68 11.3 KEYBOARD PCB............................70 11.4 AUX PCB ..............................72 11.5 LB PCB ..............................73 11.6 KB-SB PCB.............................74 12. ELECTRICAL PARTS LIST...........................75 DVH-730AV/XZUW5...
  • Page 4: Service Precautions

    Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia. DVH-730AV/XZUW5...
  • Page 5: Specifications

    2. SPECIFICATIONS 2.1 SPECIFICATIONS DVH-730AV/XZUW5 General Rated power source: ....... 14.4 V DC (allowable voltage range: 10.8 V to 15.1 V DC) Preout maximum output level: ....4.0 V Maximum current consumption: ..... 10.0 A ........Backup current 5 mA Dimensions (W ×...
  • Page 6 AM tuner Frequency range: ........531 kHz to 1 602 kHz (9 kHz) ............530 kHz to 1 640 kHz (10 kHz) Usable sensitivity:........30 dBµ (S/N: 20 dB) Note: Specifications and the design are subject to modifications without notice. DVH-730AV/XZUW5...
  • Page 7 DVH-7380AV/XFBR Backup current ........5 mA DVH-730AV/XZUW5...
  • Page 8: Disc/Content Format

    2.2 DISC/CONTENT FORMAT is a trademark of DVD Format/Logo Licensing Corporation. DVH-730AV/XZUW5...
  • Page 9: Basic Items For Service

    For check items concerning image and voice, please refer to the followings: Check items concerning image Check items concerning voice Block-noise Distortion Crosscut noise Noise Dot noise Low volume Distorted image (Image skip) High volume Low brightness Changes in level Too bright Pause of sound Color fading Partial discoloration DVH-730AV/XZUW5...
  • Page 10: Pcb Locations

    Unit Number 842DM7226GRSB002-FY(UW5) Unit Number 843DM7226GMLB002-FY(UW5) 842DM7226GLSB002-FY(RD) 843DM7226GMLB002-FY(RD) 842DM7226GMSB002-FY(RI) 882DM7226GBSB002-FY(BR) 843DM7226GMLB002-FY(RI) CWN6355(BR) Unit Name DVD Decode Unit Unit Name LB PCB CB Assy Consists of CB PCB KB-SB PCB Unit Number 843DM7226GMCB002-FY(UW5) 843DM7226GMCB002-FY(RD) 843DM7226GMCB002-FY(RI) CWN6356(BR) Unit Name CB Assy DVH-730AV/XZUW5...
  • Page 11: Jigs List

    Mother Unit (MB) - DVD Decode Unit (SB) 3.4 CLEANING Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools: Portions to be cleaned Cleaning tools DVD pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008 DVH-730AV/XZUW5...
  • Page 12: Block Diagram

    4. BLOCK DIAGRAM 4.1 BLOCK DIAGRAM DVH-730AV/XZUW5...
  • Page 13: Power Block Diagram

    4.2 POWER BLOCK DIAGRAM DVH-730AV/XZUW5...
  • Page 14: Diagnosis

    Press power on key DVD Power = 5 V TFT Power On and TFT Init Starts communication with Grille microcomputer. Source keys operative Source ON Entery select mode operative Completes power-on operation. (After that, proceed to each source operation) DVH-730AV/XZUW5...
  • Page 15: Error Code List

    Unknown disc Change another disc. with this unit DVD is not compatible with Use discs with corresponding regional Region Error region code of unit code. Press EJECT key for 5 seconds to reset Error Illegal mechanism operation loading mechanism DVH-730AV/XZUW5...
  • Page 16: Connector Function Description

    1: FR- 10: +B 2: FL+ 11: RL+ 3: FR+ 12: GND 4: FL- 13: RL- 5: RR+ 14: LO-FL 6: ILLU_IN 15: ACCIN 7: RR- 16: LO-FR 8: ANT 17: GND 9: T_MUTE 18: GND 19: LO-RR/SUB 20: LO-RL/SUB DVH-730AV/XZUW5...
  • Page 17: Service Mode

    2) Press "5432" by numeric keys on the remote controll. Then, you will find the version information as shown below. MODEL: DVH-735AV/XZRD MPEG CHIP: ZORAN36966H MPEG VERSION: V0.25_20110407 PCB:V1.0 Disc Region: MCU DATE: 04.03.11 MCU VERSION: 00.24 Loader Version: HT1200W.FORYOU FUS DVH-730AV/XZUW5...
  • Page 18: Disassembly

    Disconnect the two cables and then remove the Mechanism. (Fig.3) Fig.3 Mechanism Removing the Panel Assy (Fig.4, 5) Panel Assy Disconnect the two cables.(Fig.4) Fig.4 Remove the screw.(Fig.5) Panel Assy Fig.5 Remove the three hooks and then remove the Panel Assy.(Fig.5) DVH-730AV/XZUW5...
  • Page 19 Remove the two screws. Fig.5 and then remove the Heat Sink. (Fig.5) Heat Sink Remove the two screws. (Fig.5) Remove the three solder, and tabs straight. (Fig.6) Remove the two screws. and then remove the Mother Unit. (Fig.6) Fig.6 Mother Unit DVH-730AV/XZUW5...
  • Page 20 How to eject the stuck disc (Procedure 1: Rotating the roller) Remove the screws. Remove the top and the bottom cover. Remove the screws. Remove the DVD mechanism module. Rotate the gear upward. Then, the disc will be ejected. DVH-730AV/XZUW5...
  • Page 21 How to eject the stuck disc (Procedure 2: Removing the top cover) Remove the screws. Remove the top and the bottom cover of the product. Remove the screws. Remove the DVD mechanism module. Remove the screws. Remove the dustproof cover. Remove the screws. Left side Right side DVH-730AV/XZUW5...
  • Page 22 Remove the top cover of the DVD mechanism. Lift up the clamp holder, and remove the disc. DVH-730AV/XZUW5...
  • Page 23: Each Setting And Adjustment

    8. EACH SETTING AND ADJUSTMENT There is no information to be shown in this chapter. DVH-730AV/XZUW5...
  • Page 24: Exploded Views And Parts List

    Screw adjacent to mark on the product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.) 9.1 PACKING DVH-730AV/XZUW5...
  • Page 25 15-4 Manual(EN) See Contrast table (2) Power Cord (Assy) See Contrast table (2) Card Type RC See Contrast table (2) (2) CONTRAST TABLE DVH-730AV/XZUW5, DVH-735AV/XZRD, DVH-735AV/XZRI, DVH-7380AV/XFBR are constructed the same except for the following: Mark No. Description DVH-730AV/XZUW5 DVH-735AV/XZRD DVH-735AV/XZRI...
  • Page 26: Exterior (1)

    9.2 EXTERIOR (1) UW, BR RD, RI DVH-730AV/XZUW5...
  • Page 27 121405000151-FY Panel 141210611271017-FY Lens 141220300548018-FY 121405000230-FY Sponge 121405000219-FY Lens 141220300549018-FY (2) CONTRAST TABLE DVH-730AV/XZUW5, DVH-735AV/XZRD, DVH-735AV/XZRI, DVH-7380AV/XFBR are constructed the same except for the following: Mark No. Description DVH-730AV/XZUW5 DVH-735AV/XZRD DVH-735AV/XZRI DVH-7380AV/XFBR Power Cord (Assy) 883DM7226GBULW002-FY Under confirmation 883DM7226GBULW002-FY Under confirmation...
  • Page 28: Exterior (2)

    9.3 EXTERIOR (2) Not included MB Assy for BR model, 883DM7226GBMB002-FY DVH-730AV/XZUW5...
  • Page 29 MB Assy See Contrast table (2) 143820000257-FY > Fuse(10 A) 144800000076-FY 121405000032-FY PAL007E (2) CONTRAST TABLE DVH-730AV/XZUW5, DVH-735AV/XZRD, DVH-735AV/XZRI, DVH-7380AV/XFBR are constructed the same except for the following: Mark No. Description DVH-730AV/XZUW5 DVH-735AV/XZRD DVH-735AV/XZRI DVH-7380AV/XFBR 23 MB Assy 843DM7226GRMB002-FY 843DM7226GLMB002-FY 843DM7226GMMB002-FY 883DM7226GBMB002-FY...
  • Page 30: Mechanism

    9.4 MECHANISM Not included DVD Mechanism Module for BR model, 883DM7226GBSB002-FY DVH-730AV/XZUW5...
  • Page 31 143820000228-FY Shield 141000002742-FY DVD Decode Unit See Contrast table (3) Heat Silica Gel 121490000426-FY (2) CONTRAST TABLE DVH-730AV/XZUW5, DVH-735AV/XZRD, DVH-735AV/XZRI and DVH-7380AV/XFBR are constructed the same except for the following: Mark No. Description DVH-730AV/XZUW5 DVH-735AV/XZRD DVH-735AV/XZRI DVH-7380AV/XFBR DVD Decode Unit...
  • Page 32: Schematic Diagram

    10. SCHEMATIC DIAGRAM 10.1 MOTHER UNIT (1/2) (GUIDE PAGE) Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST". Large size SCH diagram Guide page Detailed page > > DVH-730AV/XZUW5...
  • Page 33 No differentiation is made between chip capacitors and discrete capacitors. the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of : The power supply is shown with the marked box. identical designation. NC : No Mount DVH-730AV/XZUW5...
  • Page 34 DVH-730AV/XZUW5...
  • Page 35 DVH-730AV/XZUW5...
  • Page 36 DVH-730AV/XZUW5...
  • Page 37 DVH-730AV/XZUW5...
  • Page 38: Mother Unit (2/2) (Guide Page)

    10.2 MOTHER UNIT (2/2) (GUIDE PAGE) > DVH-730AV/XZUW5...
  • Page 39 MOTHER UNIT > PAL007E DVH-730AV/XZUW5...
  • Page 40 DVH-730AV/XZUW5...
  • Page 41 POWER SUPPLY DVH-730AV/XZUW5...
  • Page 42 DVH-730AV/XZUW5...
  • Page 43 DVH-730AV/XZUW5...
  • Page 44: Dvd Decode Unit (Power Part) (Guide Page)

    10.3 DVD DECODE UNIT (POWER PART) (GUIDE PAGE) CN204 DVH-730AV/XZUW5...
  • Page 45 DVD DECODE UNIT (POWER PART) DVH-730AV/XZUW5...
  • Page 46 DVH-730AV/XZUW5...
  • Page 47 DVH-730AV/XZUW5...
  • Page 48 DVH-730AV/XZUW5...
  • Page 49 DVH-730AV/XZUW5...
  • Page 50: Dvd Decode Unit (Main Part) (Guide Page)

    10.4 DVD DECODE UNIT (MAIN PART) (GUIDE PAGE) DVH-730AV/XZUW5...
  • Page 51 DVD DECODE UNIT (MAIN PART) ZR36966ELCG-H DVH-730AV/XZUW5...
  • Page 52 DVH-730AV/XZUW5...
  • Page 53 DVH-730AV/XZUW5...
  • Page 54 DVH-730AV/XZUW5...
  • Page 55 DVH-730AV/XZUW5...
  • Page 56: Keyboard Pcb And Aux Pcb (Guide Page)

    10.5 KEYBOARD PCB and AUX PCB (GUIDE PAGE) CON2 CON1 RIGHT LEFT DOWN MULTI CONTROL DVH-730AV/XZUW5...
  • Page 57 KEYBOARD PCB AUX PCB LEFT KEYBOARD UNIT Consists of KEYBOARD PCB AUX PCB DVH-730AV/XZUW5...
  • Page 58 DVH-730AV/XZUW5...
  • Page 59 DVH-730AV/XZUW5...
  • Page 60 DVH-730AV/XZUW5...
  • Page 61 DVH-730AV/XZUW5...
  • Page 62: Lb Pcb And Cb Pcb

    USB5V T118_RST T118_RST CVBS2 CVBS2 AUX_R AUX_R AUX_L AUX_L DVD_C DVD_C DVD_Y DVD_Y CON3 CVBS1 CVBS1 CN402 +5V_TFT +5V_TFT LED_C LED_C LAMP LAMP KIN0 KIN0 KIN1 KIN1 EN_A EN_A EN_B EN_B T_CLK T_CLK T_DATA T_DATA F_DET F_DET +5V_M +5V_M DVH-730AV/XZUW5...
  • Page 63: Kb-Sb Pcb

    10.7 KB-SB PCB CON201 CON201 CON2 CON1 17Pin 2.5mm 17Pin 2.5mm KB-SB PCB CON3 34Pin 1.5mm CON1 DVH-730AV/XZUW5...
  • Page 64: Pcb Connection Diagram

    For further information for respective destinations, be sure to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams FUSE Capacitor Connector SIDE A POWER SUPPLY SIDE B Chip Part P.C.Board SERVO FRONT DVH-730AV/XZUW5...
  • Page 65 SIDE A ANTENNA WIRE REMOTE CN406 FRONT DVH-730AV/XZUW5...
  • Page 66 MOTHER UNIT DVH-730AV/XZUW5...
  • Page 67 SIDE B DVH-730AV/XZUW5...
  • Page 68: Dvd Decode Unit

    11.2 DVD DECODE UNIT DVD DECODE UNIT SIDE A CN204 DVH-730AV/XZUW5...
  • Page 69 DVD DECODE UNIT SIDE B DVH-730AV/XZUW5...
  • Page 70: Keyboard Pcb

    11.3 KEYBOARD PCB BAND POWER KEYBOARD PCB SIDE A CON2 CON1 LEFT DOWN MULTI CONTROL RIGHT USB BUS DVH-730AV/XZUW5...
  • Page 71 KEYBOARD PCB SIDE B DVH-730AV/XZUW5...
  • Page 72: Aux Pcb

    11.4 AUX PCB AUX PCB SIDE A AUX PCB SIDE B DVH-730AV/XZUW5...
  • Page 73: Lb Pcb

    11.5 LB PCB LB PCB LED1 EJECT LED2 RESET 6 5 4 3 2 1 CN406 DETACH CN406 DVH-730AV/XZUW5...
  • Page 74: Kb-Sb Pcb

    11.6 KB-SB PCB SIDE A KB-SB PCB CON1 KB-SB PCB SIDE B CON201 CON201 DVH-730AV/XZUW5...
  • Page 75: Electrical Parts List

    Q411 TRANSISTOR 142245000017-FY Q412 TRANSISTOR 142290000144-FY Unit Name : CB Assy Q413 TRANSISTOR 142245000017-FY Q414 TRANSISTOR 142290000144-FY Q415 TRANSISTOR 142245000017-FY Q418 TRANSISTOR 142245000048-FY Unit Number : Q420 142266000069-FY Q421 TRANSISTOR 142245000077-FY Unit Name : Mother Unit Q501 TRANSISTOR 142290000144-FY DVH-730AV/XZUW5...
  • Page 76 L104 AXIS INDUCTOR 142010000014-FY R202 RESISTOR 141604000750-FY L105 AXIS INDUCTOR 142010000014-FY R203 RESISTOR 141608000000-FY L106 INDUCTOR 142000000298-FY R204 RESISTOR 141608000000-FY L107 INDUCTOR 142000000298-FY R205 RESISTOR 141604000750-FY L108 INDUCTOR 142000000028-FY R206 141640000101-FY L201 INDUCTOR 142000000028-FY R210 141640000470-FY L401 INDUCTOR 142000000028-FY DVH-730AV/XZUW5...
  • Page 77 RESISTOR 141604000562-FY R499 RESISTOR 141604000222-FY R420 RESISTOR 141604000562-FY R501 RESISTOR 141604000103-FY R422 141640000102-FY R502 RESISTOR 141604000103-FY R423 RESISTOR 141604000102-FY R503 RESISTOR 141604000101-FY R424 RESISTOR 141604000473-FY R504 RESISTOR 141604000222-FY R425 RESISTOR 141604000473-FY R508 RESISTOR 141604000103-FY R426 RESISTOR 141604000473-FY R509 141640000102-FY DVH-730AV/XZUW5...
  • Page 78 R956 RESISTOR 141604000103-FY C213 CAPACITOR 141803000104-FY R957 RESISTOR 141604000153-FY C214 E.CAP 141830090107-FY R958 RESISTOR 141604000153-FY C215 E.CAP 141830090226-FY R959 RESISTOR 141604000752-FY C249 CAPACITOR 141803000104-FY R960 RESISTOR 141604000752-FY C301 E.CAP 141830050225-FY R961 RESISTOR 141604000103-FY C302 E.CAP 141830050225-FY R962 RESISTOR 141604000103-FY DVH-730AV/XZUW5...
  • Page 79 CAPACITOR 141803000104-FY TRANSISTOR 142290000012-FY C818 E.CAP 141842030108-FY C819 CAPACITOR 141803000104-FY TRANSISTOR 142290000005-FY C917 CAPACITOR 141803010105-FY SW DIODE 142200000019-FY SW DIODE 142200000019-FY C918 E.CAP 141830110476-FY SW DIODE 142200000019-FY C919 CAPACITOR 141803010105-FY SW DIODE 142200000019-FY C919A CAPACITOR 141803010105-FY C920 CAPACITOR 141803000104-FY DVH-730AV/XZUW5...
  • Page 80 141606000100-FY RESISTOR 141606000022-FY RESISTOR 141606000100-FY RESISTOR 141600000103-FY RESISTOR 141604000221-FY RESISTOR 141600000102-FY RESISTOR 141604000221-FY RESISTOR 141600000102-FY RESISTOR 141600000222-FY RESISTOR 141604000750-FY RESISTOR 141600000222-FY RESISTOR 141600000102-FY RESISTOR 141600000103-FY RESISTOR 141600000221-FY RESISTOR 141600000103-FY RESISTOR 141600000103-FY RESISTOR 141600000103-FY RESISTOR 141604000750-FY RESISTOR 141600000103-FY RESISTOR 141600000103-FY DVH-730AV/XZUW5...
  • Page 81 141803010273-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY TAN.CAP 141845040106-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY CAPACITOR 141803010273-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY TAN.CAP 141845040106-FY CAPACITOR 141800000103-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY CAPACITOR 141800000104-FY DVH-730AV/XZUW5...
  • Page 82 SCHOTTKY DIODE 142233000120-FY ENC201 141658010116-FY ENCODER(MULTI CONTROL) D204 ESD DIODE 142236000006-FY SW208 TACT SW 123210000072-FY D205 ESD DIODE 142236000006-FY SW209 TACT SW 123210000072-FY D206 ESD DIODE 142236000006-FY SW210 TACT SW 123210000072-FY D207 ESD DIODE 142236000006-FY SW211 TACT SW 123210000072-FY DVH-730AV/XZUW5...
  • Page 83 C240 CAPACITOR 141809000475-FY C241 CAPACITOR 141809000475-FY R244 RESISTOR 141606000471-FY R245 RESISTOR 141606000471-FY C242 CAPACITOR 141806000225-FY R246 RESISTOR 141606000471-FY C243 CAPACITOR 141809000475-FY R247 RESISTOR 141606000471-FY C244 CAPACITOR 141806000225-FY R250 RESISTOR 141604000103-FY C245 CAPACITOR 141806000225-FY C246 CAPACITOR 141809000475-FY R251 RESISTOR 141604000473-FY DVH-730AV/XZUW5...
  • Page 84 Unit Number : Unit Name : LB PCB Unit Number : Unit Name : CB PCB Unit Number : Unit Name : KB-SB PCB CN406 FPC SOCKET 123800010040-FY TACT SW 123210000040-FY TACT SW 143210010096-FY TACT SW 143210000097-FY LED1 143405010069-FY LED2 143405010069-FY DVH-730AV/XZUW5...

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