Emerson XEV EX48 Instruction Sheet

Emerson XEV EX48 Instruction Sheet

Superheat controller

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Instruction Sheet
PA-00369
January 2014
XEV EX48 Superheat Controller
XEV EX48 Driver for Emerson EX4,5,6,7,8 Electronic
Stepper Expansion Valves (-40°F to 55°F SST)
Installation and Operations Manual
1.1. General Warning
Please read the following safety precautions and warnings
before using this manual:
CAUTION!
• This manual is part of the product and should be kept
near the controller for easy and quick reference.
• The controller should not be used for purposes different
from those described in this manual. It can not be used
as a safety device.
• Check the application limits before proceeding.
SAFETY PRECAUTIONS AND WARNINGS!
• Check that the supply voltage is correct before
connecting the controller.
• Do not expose to water or moisture: use the controller
only within the operating limits and avoid sudden
temperature changes with high humidity to prevent
condensation from forming.
• Warning! Disconnect all electrical connections before
performing any kind of maintenance.
• Mount the probe where it is not accessible by the end
user. The controller must not be opened. In case of
failure or faulty operation, send the controller back to
Emerson Climate Technologies with a detailed
description of the fault. Verify the maximum current that
can be applied to each relay (see Section 15,
Specifications).
www.emersonclimate.com/flowcontrols
11911 Adie Road P.O. Box 411400 St. Louis MO 63141 USA
XEV EX48 Superheat Controller
with ModBus Communication Capability
Ensure that the wires for probes, loads, and the power
supply are separated and far enough from each other,
without crossing or intertwining.
• In case of applications in industrial environments,
the use of main filters (our mod. FT1) in parallel with
inductive loads could be useful.
2.1. General Description
The XEV EX48 superheat controllers are factory
pre-programmed to drive the Emerson EX4,5,6,7,8*
electronic stepper expansion valves. The controller
regulates evaporator superheat (SH) to optimize
performance independent of climate or load conditions.
The XEV EX48 controllers have also been pre-set to
operate with the Emerson PT5, (4 to 20mA) pressure
transducer and the ECN-N60, NTC temperature probe.
The LAN connection transmits the pressure signal to the
other XEVs; this allows the use of only one pressure
transducer in multiplexed cabinet applications. The
controller can also have two (2) configurable digital inputs,
the first one is "dry contact" d1S and the other one is at
"high voltage" d2S to simplify connections with cooling
demand signal. With the integrated display, it is possible
to see the superheat (SH) value, the Percentage valve
opening, or the probe values; the local keyboard
enables the controller to be programmed without any
other devices. An RS485 serial link connects the
controller to other Emerson monitoring and supervising
systems, such as the Einstein "E2" with software version
2.84 and above or Xweb. * If EX7 or EX8 Valves are
used, change the "tEP" Code in Pr2 parameter setting
(see p.8)
2.2 Ordering Code for Individual Controllers
Emerson PCN
Description
900001
XEV EX48
CUSTOMER SERVICE (314) 569-4666
Refrigerant
R404A,507,407A,
22,134a, R410A,CO2 Sub
Controllers Only
• XEV EX48 controller
• XEV electrical connectors

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Summary of Contents for Emerson XEV EX48

  • Page 1 The controller regulates evaporator superheat (SH) to optimize performance independent of climate or load conditions. The XEV EX48 controllers have also been pre-set to operate with the Emerson PT5, (4 to 20mA) pressure transducer and the ECN-N60, NTC temperature probe.
  • Page 2: Wiring Connections

    • 90-T40F3 24V Transformer, 40VA 60HZ 120/208/240V 4.0 Valve Connections and Configuration Note: For the XEV EX48 Controller, the valve motor parameter has been pre-adjusted to the Emerson EX valve’s Bipolar motor. 2.22 Ordering Codes for Kits Less Valve...
  • Page 3: User Interface

    To lock and unlock the keyboard. 2. Use the UP or DOWN arrow keys to change its value. 3. Press SET to store the new value. To enter programming mode. Table 6.1 - XEV EX48 Front Panel Keys and Functions www.emersonclimate.com/flowcontrols...
  • Page 4: How To Assign A Modbus Address

    7.4 Enter “Pr1” Parameters List 7.7 How to Assign a MODBUS Address 1. To enter the programming mode, press and hold the SET and DOWN arrow keys together for about 3 seconds or until the dots at the top of the display start flashing. 2.
  • Page 5 8.0 Parameters Note: All pressure parameters are relatives or absolutes depending on the PrM parameter. www.emersonclimate.com/flowcontrols...
  • Page 6 8.0 Parameters www.emersonclimate.com/flowcontrols...
  • Page 7 8.0 Parameters www.emersonclimate.com/flowcontrols...
  • Page 8 8.0 Parameters www.emersonclimate.com/flowcontrols...
  • Page 9: Digital Inputs

    11.1 Probes The recommended temperature probe placement is illustrated The XEV EX48 comes with two (2) digital inputs: a voltage-free input and a high voltage input; Both can be in Figure 11-1. For Suction Lines less tan 7/8” Diameter, bulb placement should be at 12 o’clock position.
  • Page 10: Display Messages

    12.0 RS485 Serial Line 14.0 Display Messages All models can be connected to the monitoring and supervising system XWEB500. If Mod = StD, the standard MODBUS-RTU protocol is used; if Mod = AdU, the custom XWEB library is required. This last configuration makes it possible to use the same serial address of the thermostat that gives the cooling request to XEV.
  • Page 11: Specifications

    15.0 Specifications Housing Self extinguishing ABS Case Front: 4 DIN modules, 70 mm x 135 mm with male and female connectors Dimensions Depth: 60 mm Mounting: DIN RAIL mounted in a omega (3) din rail Protection IP20 Connections Detachable screw terminal block ≤ 2.5 mm2 wiring Power Supply 24VAC/DC ±10% Power Absorption...
  • Page 12: Ect Modbus Networking To E2S

    COM port connection field, which pertain to the are optional ports requiring expansion cards. COM4 is way the device communicates: recommended for MODBUS connection of Emerson units. • Baud - Default setting is 19.2k. The baud rate setting should be set to match the baud rate of COM ports can only be used for one function;...
  • Page 13: Wiring Types

    3. In the Num Network Ctrls: NetSetup screen, • Unknown - The device is not communicating or has under the ECT tab, enter the number of devices in not been commissioned. Verify the device is the Quantity field. (Max shows the maximum powered up, wired correctly, and has the proper number of devices allowed on the network.) network address, baud rate, and parity.
  • Page 14 16, keeping the exposed shield wire length as short as possible (3 inches ideal maximum length). Figure 17.8 - MODBUS Termination Block (P/N 535-2711) EmersonClimate.com/FlowControls Technical Support: 1-866-625-8416 PA-00369 R1 (01/14) Emerson is a trademark of Emerson Electric Co. ©2014 Emerson Climate Technologies, Inc. All rights reserved.

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