Siemens SICHARGE UC Installation And Commissioning Manual
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Siemens SICHARGE UC Installation And Commissioning Manual

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  • Page 2 Installation and Commissioning Checklist for SICHARGE UC Introduction Prerequisites SICHARGE UC Charger SICHARGE UC Dispenser Installation and Commissioning Checklist for SICHARGE UC SICHARGE UC MastHood SICHARGE UC MastPanto Product Information 03/2023 A5E52548271-AA...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 4: Table Of Contents

    Pre-Installation ........................38 Installation ........................42 Connection ........................48 Commissioning ........................52 SICHARGE UC MastPanto ........................55 Pre-Installation ........................55 Installation ........................58 Connection ........................68 Commissioning ........................74 Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 5: Introduction

    The document is intended for documenting and confirming executed steps during installation and commission. It is only to be used by trained personnel and requires knowledge of the SICHARGE UC Operating Instructions. For this reason, the safety and hazard information are not repeated in this document.

  • Page 6: Prerequisites

    • TIA Portal V15 DVD1 (https://support.industry.siemens.com/cs/ww/en/view/109752566) • Updates for STEP 7 V15 and WinCC V15 (https://support.industry.siemens.com/cs/ww/en/view/109752566) • HSP for TIA Portal • MobaXterm • balenaEtcher • Wireshark Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 7: Sicharge Uc Charger

    Connections to be made between charger and grid are known and listed ☐ ☐ ☐ Connections to be made between charger and costumer communication system are known and ☐ ☐ ☐ listed Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 8 ☐ ☐ ① Base area of charging station ② Area for the cable routing ③ Area for cable inlet ④ Reinforced concrete Figure 3-1 Example for footprint and foundation Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 9 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 10: Installation

    Transport the charging station upright to the installation base ☐ ☐ ☐ IMPORTANT: Use suitable tools (e.g. wooden blocks) to secure the charging station against falling. ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 11 Tighten the screws - Tightening torque: 81 Nm ☐ ☐ ☐ Remove the transport aids ☐ ☐ ☐ Guide all cables used through the cable glands of the cable gland plate ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 12 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 13: Connection

    ② ③ ④ ⑤ Summation current transformer ⑥ PE conductor (PE cabinet) ⑦ Distance from base to connection points 498 mm Figure 3-3 Connections for the power supply cable Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 14 Tighten the terminal with the required tightening torque of 42.4 Nm (±10%). ☐ ☐ ☐ Sealing Checklist item Seal cable openings and other openings with permissible sealing material. Permissible sealing ☐ ☐ ☐ material includes silicone and soft PU foam. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 15 Plug the cable lug onto the bolt of the PE cabinet ground connection ③. ☐ ☐ ☐ Tighten the fastening nut with the required torque: ☐ ☐ ☐ • Size of fastening nut: M8 • Required tightening torque: 20 Nm Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 16 Required tightening torque: 30 Nm Sealing Checklist item Seal cable openings and other openings with permissible sealing material. Permissible sealing ☐ ☐ ☐ material includes silicone and soft PU foam. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 17 (if applicable) - Insert a SIM card into the slot for the SIM card which is located between the LAN ☐ ☐ ☐ ports and the power supply. (Router for customer backend is in the right side) Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 18 Sealing Checklist item Seal cable openings and other openings with permissible sealing material. Permissible sealing ☐ ☐ ☐ material includes silicone and soft PU foam. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 19 (if applicable) - Insert the RJ45 connector of the Ethernet cable into a free connection of the ☐ ☐ ☐ SCALANCE Ethernet switch. (if applicable) - Connect the fiber-optic cables to the optical ports of the SCALANCE Ethernet switch ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 20 ☐ Connect the L conductor of the cable to the terminal "-FC30:2". ☐ ☐ ☐ Connect the N conductor of the cable to the terminal "-FC30:4". ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 21 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 22: Testing And Closure

    ☐ ☐ Check if, all data about the customer was filled in ☐ ☐ ☐ Check if, all data about the installation responsible was filled in ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 23: Commissioning

    It is known the limitations to be used on the charger configuration for voltage, current and power ☐ ☐ ☐ to use in the charger. The charger to be commissioned has a screen. ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 24 The main circuit breaker of external switchboard has parameters according to specification [ Ir= ☐ ☐ ☐ 280A; Ii=1600A; ln= 228A ] The charger main circuit breaker of charger is turned OFF. ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 25 ☐ The monitoring device is well connected and in good condition. ☐ ☐ ☐ The SIM card is inserted in the router for the Siemens backend (Verified the need of router for the ☐ ☐ ☐ Siemens backend in advance) The protections against direct touching are well installed and in good condition.
  • Page 26 ☐ ☐ ☐ All data about the commissioning responsible was filled in. ☐ ☐ ☐ The commissioning log report was signed by the commissioning responsible person. ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 27 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 28: Sicharge Uc Dispenser

    Take pictures of the dispenser while still in the transport package ☐ ☐ ☐ Check if the equipment has the factory report and attach the original to the report ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 29 ☐ • Take off the side panel ☐ ☐ ☐ • Lift off the cover of the transport packaging of the SICHARGE UC Dispenser Remove the packaging for sea transport ☐ ☐ ☐ • Remove the aluminum compound foil ☐...

  • Page 30: Installation

    ☐ Guide any underground cables into the mounting base of the SICHARGE UC Dispenser ☐ ☐ ☐ Check whether the alignment of the SICHARGE UC Dispenser with the bolt anchors of the mount- ☐ ☐ ☐ ing surface is correct Lower the SICHARGE UC Dispenser onto the base area ☐...
  • Page 31 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 32: Connection

    SICHARGE UC Dispenser 4.3 Connection Connection WARNING Danger due to high voltages Ensure that the cable is not under voltage Figure 4-1 Connection of one dispenser Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 33 Check the connection of the PE conductor to the PE terminal ☐ ☐ ☐ Document the characteristics of the cable used for the installation • Type of cable • Cable cross section • Cable length Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 34 Insert a shrink-on sleeve over the cable lug. The shrink-on sleeve must extend slightly beyond the ☐ ☐ ☐ insulation of the cable and cover the crimping point of the cable lug Use a suitable tool to heat the shrink-on sleeve ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 35 ☐ Apply sealing paint ☐ ☐ ☐ Connecting the ethernet cable Connecting the ethernet cable Checklist item Insert the Ethernet cable into the SICHARGE UC Dispenser ☐ ☐ ☐ Route the cable to the shield terminal ☐ ☐ ☐ Hold the Ethernet cable on a clamp of the shield terminal ☐...
  • Page 36 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 37: Commissioning

    ☐ ☐ ☐ • Residual current operated circuit breaker Wait until the SICHARGE UC Dispenser has started up completely. When the display shows the Start ☐ ☐ ☐ menu, the SICHARGE UC Dispenser is ready for operation Installation and Commissioning Checklist for SICHARGE UC...
  • Page 38 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 39: Sicharge Uc Masthood

    Remove transport film ☐ ☐ ☐ Remove the edge protection strips ☐ ☐ ☐ Leave the transport lock and the fastening on the transport pallet until the installation ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 40 Approach direction from the left ② DC- connection ③ PE Ground connection ④ CP connection ⑤ DC+ connection ⑥ Electronics box Figure 5-1 Contact hood with approach direction from the left Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 41 ② PE Ground connection ③ DC- connection ④ Approach direction from the right ⑤ Electronics box ⑥ CP connection Figure 5-2 Contact hood with approach direction from the right Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 42 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 43: Installation

    Make sure that the position of the nuts matches the position of the mast planned in the project for ☐ ☐ ☐ its location Mark the position of the nuts ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 44 2666 mm ±200 mm Mast base center - center of contact hood 265 mm Mast base center - mounting hole = Specification of electric vehicle required = Specification of local regulations required Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 45 ☐ Place a piece of wood or similar under the base of the mast ☐ ☐ ☐ Lift it carefully until the SICHARGE UC MastHood hangs vertically from the sling ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC...
  • Page 46 ☐ Guide any underground cables into the mounting base of the SICHARGE UC MastHood ☐ ☐ ☐ Ensure that the SICHARGE UC MastHood is correctly aligned with the threaded rods of the base ☐ ☐ ☐ area Lower the SICHARGE UC MastHood onto the base area ☐...
  • Page 47 Seal the openings from the base area to the mounting plate with a suitable sealant to prevent the ☐ ☐ ☐ ingress of moisture, animals and insects Remove the sling from the SICHARGE UC MastHood ☐ ☐ ☐ Raising the boom...
  • Page 48 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 49: Connection

    Ethernet cable connection for external communication ⑤ Ethernet cable connection for internal communication between charging station and MastHood ⑥ AC AUX cable to charge point ⑦ DC cable to charge point Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 50 Hold the deflector and remove the deflector screw ☐ ☐ ☐ Turn the deflector to the side ☐ ☐ ☐ Remove the deflector from the SICHARGE UC MastHood ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 51 Tighten the clamps with a torque of 0.25 Nm. ☐ ☐ ☐ Close the enclosure of the socket. ☐ ☐ ☐ Insert the socket into the plug. ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 52 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 53: Commissioning

    Measure and write down the following values before the first power on: • Voltage level • Earth loop impedance • Insulation resistance Switch on the following switch elements on the SICHARGE UC charging station for the low voltage cable/AC of the SICHARGE UC MastHood ☐ ☐ ☐ • Backup fuse ☐...
  • Page 54 HMI displays charging ☐ ☐ ☐ Stop the Log Checklist item Stop the Log and save it ☐ ☐ ☐ See the recorded Log in the laptop ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 55 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 56: Sicharge Uc Mastpanto

    Remove the edge protection strips ☐ ☐ ☐ Leave the transport lock and the fixing to the transport supports in place until arrival at the instal- ☐ ☐ ☐ lation site. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 57 SICHARGE UC MastPanto 6.1 Pre-Installation ① Transport supports ② Transport lock of the cantilever arm Construction and approach direction Approach direction from the left Checklist item The following figure shows the construction of the contact hood with the approach direction from ☐...
  • Page 58 ① Approach direction from the right ④ WLAN antenna ② Contact rail DC- ⑤ Contact rail DC+ ③ Contact rail PE ⑥ Contact rail CP Figure 6-2 Approach direction from the right Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 59: 6.2 Installation

    ☐ ☐ with the installed cable connection in the Pantograph and the antenna cable to the Wifi Antenna (vertical connection). Calculate the statics for the base to ensure the stability of the SICHARGE UC MastPanto ☐ ☐ ☐ Create base according the static calculation and the interface description below ☐...
  • Page 60 Mast base dimensions ① Mast ⑤ Washer ② Flooring upper edge ⑥ Lock nut ③ Threaded rod ⑦ Foundation ④ Nut ⑧ Top edge of the road Figure 6-4 Foundation Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 61 SICHARGE UC MastPanto 6.2 Installation Checklist item Put base in the soil according to installation height of the MastPanto ☐ ☐ ☐ ① Reference point pantograph/electric vehicle Adjustment range of the pantograph center ② Reference point electric vehicle center (E = Contact rail height 1250 ±10 mm + D)
  • Page 62 Fasten the approved sling gear to the connecting rod mounting points or in the center at the mast ☐ ☐ ☐ Connect the sling gear to the crane hook ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 63 Checklist item Place a piece of wood or similar under the base of the mast ☐ ☐ ☐ Lift it carefully until the SICHARGE UC MastPanto hangs vertically from the sling gear ☐ ☐ ☐ ① Attachment point crane ⑤ Mast ②...
  • Page 64 SICHARGE UC MastPanto 6.2 Installation Checklist item Ensure that the SICHARGE UC MastPanto is correctly aligned with the threaded rods of the base ☐ ☐ ☐ area Lower the SICHARGE UC MastPanto onto the bolts with nuts and washers ☐...
  • Page 65 SICHARGE UC MastPanto 6.2 Installation Raising the cantilever arm Checklist item Attach the approved sling gear to the attachment point of the cantilever arm ☐ ☐ ☐ Carefully tension the sling ☐ ☐ ☐ Swing the cantilever arm to the horizontal position until the connecting surfaces of the mast and ☐...
  • Page 66 ④ Positioned cantilever arm Figure 6-9 Screwing down the cantilever arm Checklist item Tighten the fixing screws hand-tight ☐ ☐ ☐ Assemble the two connecting rods ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 67 SICHARGE UC MastPanto 6.2 Installation ① Fixing screws ⑤ Fork head bolt ② Connecting rod ⑥ Washer ③ Fork head ⑦ Lock nut ④ Safety cotter pin ⑧ Turnbuckle Figure 6-10 Mounting the connecting rods Checklist item Position the fork head at the connecting rod mounting point ☐...
  • Page 68 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

  • Page 69: Connection

    SICHARGE UC MastPanto 6.3 Connection Connection WARNING Danger due to high voltages Ensure that the cable is not under voltage ① UC150 charging station ② PE conductor ③ AC connection cable ④ Ethernet cable connection for external communication ⑤ Ethernet cable connection for internal communication between charging station and MastPanto ⑥...
  • Page 70 Preparation for connection Checklist item Open the maintenance door ☐ ☐ ☐ Remove the covers of the two electronics boxes ☐ ☐ ☐ Have the circuit diagram ready ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 71 SICHARGE UC MastPanto 6.3 Connection Connection of the foundation grounding electrode Checklist item Remove the screws and clamping plates of the connection terminal ☐ ☐ ☐ Cut the foundation grounding electrode to the correct length ☐ ☐ ☐ Clean the clamping surface of the foundation grounding electrode ☐...
  • Page 72 Fasten the wire end sleeves properly on the conductor ends ☐ ☐ ☐ Clamp the wires according to the circuit diagram ☐ ☐ ☐ Check the connections of the wires to the terminals ☐ ☐ ☐ Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 73 Connection of the Ethernet cable Checklist item Route the communication cable to the Siemens controller ☐ ☐ ☐ Plug the RJ45 plug of the communication cable into the "SW_ETH0" Ethernet socket of the Siemens ☐ ☐ ☐ controller Note Follow the instructions of the connector manufacturer to assemble the Industrial Ethernet...
  • Page 74 ☐ Install suitable protection materials before you fill in the concrete around the mast base ☐ ☐ ☐ Fill in the area around the SICHARGE UC MastPanto with the substructure required for the flooring ☐ ☐ ☐ Finish the flooring ☐...

  • Page 75: 6.4 Commissioning

    SICHARGE UC MastPanto 6.4 Commissioning Commissioning Note Take into consideration the steps in the charger's commissioning log to complete the installation Adjusting the Pantograph Note The conditions on site are entered when you place your order. The Pantograph is configured at the factory using these specifications.
  • Page 76 Pantograph can be checked by lowering the Pantograph in manual mode ① Optimal distance (P) ② Maximum distance (P1) ③ Minimum distance (P2) Figure 6-14 Y sensor adjustment range Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...
  • Page 77 After checking the SICHARGE UC MastPanto, mount the covers of the electronics boxes ☐ ☐ ☐ Switch on MastPanto Checklist item Switch on the following switch elements on the SICHARGE UC charging station for the low voltage cable/AC of the SICHARGE UC MastPanto ☐ ☐ ☐ •...
  • Page 78 Responsible person (optional) Customer Please take into consideration that the document is only valid after signatures of technician or if included in the final document delivered to the customer. Installation and Commissioning Checklist for SICHARGE UC Product Information, 03/2023, A5E52548271-AA...

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