Hitachi ZX210LCN-G Workshop Manual

Hitachi ZX210LCN-G Workshop Manual

Hydraulic excavator

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URL:http://www.hitachi-c-m.com
PRINTED IN JAPAN (K) 2014, 10
WDC390-EN-00
PART NO.
Workshop Manual
ZX210LCN
Hydraulic Excavator
Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle)
Technical Manual (Troubleshooting)
Workshop Manual
Engine Manual
-G
: Vol. No.TODC390-EN
: Vol. No.TTDC390-EN
: Vol. No.WDC390-EN
: Vol. No.EDCD-EN

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Summary of Contents for Hitachi ZX210LCN-G

  • Page 1 WDC390-EN-00 PART NO. Workshop Manual ZX210LCN Hydraulic Excavator URL:http://www.hitachi-c-m.com Service Manual consists of the following separate Part No. Technical Manual (Operational Principle) : Vol. No.TODC390-EN Technical Manual (Troubleshooting) : Vol. No.TTDC390-EN Workshop Manual : Vol. No.WDC390-EN PRINTED IN JAPAN (K) 2014, 10 Engine Manual : Vol.
  • Page 3: Additional References

     FAX: 81-29-831-1162  E-mail: HCM-TIC-GES@hitachi-kenki.com Additional References Please refer to the other materials (operator’s manual, parts catalog, engine technical material and Hitachi training material etc.) in addition to this manual. Manual Composition This manual consists the Technical Manual, the Workshop ...
  • Page 4: Units Used

    INTRODUCTION Safety Alert Symbol and Headline Notations In this manual, the following safety alert symbol and CAUTION: signal words are used to alert the reader to the potential Indicates potentially hazardous situation which could, if for personal injury of machine damage. not avoided, result in personal injury or death.
  • Page 5 SYMBOL AND ABBREVIATION Symbol / Name Explanation Abbreviation Technical manual (Operational principle) Technical manual (Operational Principle). Technical manual (Troubleshooting) Technical manual (Troubleshooting). Technical manual Technical manual. W, W/M Workshop manual Workshop manual (Removal and Installation, Disassembly and Assembly). Main Controller Main controller.
  • Page 6 SYMBOL AND ABBREVIATION (Blank) SY-2...
  • Page 7: Recognize Safety Information

    SAFETY Recognize Safety Information  These are the SAFETY ALERT SYMBOLS.  When you see these symbols on your machine or in this manual, be alert to the potential for personal injury.  Follow recommended precautions and safe operating practices. SA-688 Understand Signal Words ...
  • Page 8: Follow Safety Instructions

     Do not use attachments and/or optional parts or equipment not authorized by Hitachi. Failure to do so may deteriorate the safety, function, and/or service life of the machine. In addition, personal accident, machine...
  • Page 9: Prepare For Emergencies

    SAFETY Prepare for Emergencies  Be prepared if a fire starts or if an accident occurs.  Keep a first aid kit and fire extinguisher on hand.  Thoroughly read and understand the label attached on the fire extinguisher to use it properly. ...
  • Page 10: Protect Against Noise

    SAFETY Protect Against Noise  Prolonged exposure to loud noise can cause impairment or loss of hearing.  Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortably loud noises. SA-434 Inspect Machine ...
  • Page 11: General Precautions For Cab

    SAFETY General Precautions for Cab  Before entering the cab, thoroughly remove all dirt and/ or oil from the soles of your work boots. If any controls such as a pedal is operated while with dirt and/or oil on the soles of the operator’s work boots, the operator’s foot may slip off the pedal, possibly resulting in a personal accident.
  • Page 12: Use Handholds And Steps

    SAFETY Use Handholds and Steps  Falling is one of the major causes of personal injury.  When you get on and off the machine, always face the machine and maintain a three-point contact with the steps and handrails.  Do not use any controls as hand-holds. ...
  • Page 13: Ensure Safety Before Rising From Or Leaving Operator's Seat

    SAFETY Ensure Safety Before Rising from or Leaving Operator’s Seat  Before rising from the operator’s seat to open/close either side window or to adjust the seat position, be sure to first lower the front attachment to the ground and then move the pilot control shut-off lever to the LOCK position.
  • Page 14: Move And Operate Machine Safely

    SAFETY Move and Operate Machine Safely  Bystanders can be run over.  Take extra care not to run over bystanders. Confirm the location of bystanders before moving, swinging, or operating the machine.  Always keep the travel alarm and horn in working condition (if equipped).
  • Page 15: Jump Starting

    SAFETY Jump Starting  Battery gas can explode, resulting in serious injury.  If the engine must be jump started, be sure to follow the instructions shown in the “OPERATING THE ENGINE” chapter in the operator’s manual.  The operator must be in the operator’s seat so that the machine will be under control when the engine starts.
  • Page 16: Precautions For Operations

    SAFETY Precautions for Operations  Investigate the work site before starting operations.  Be sure to wear close fitting clothing and safety equipment appropriate for the job, such as a hard hat, etc. when operating the machine.  Clear all persons and obstacles from area of operation and machine movement.
  • Page 17: Investigate Job Site Beforehand

    SAFETY Investigate Job Site Beforehand  When working at the edge of an excavation or on a road shoulder, the machine could tip over, possibly resulting in serious injury or death.  Investigate the configuration and ground conditions of the job site beforehand to prevent the machine from falling and to prevent the ground, stockpiles or banks from collapsing.
  • Page 18: Install Opg Guard

    Install OPG Guard In case the machine is operated in areas where the possibilities of falling stones or debris exist, equip Hitachi OPG guard. Consult your authorized dealer for installing the OPG guard. The guard can be compliant with ROPS standards depending on the machine specifications.
  • Page 19: Provide Signals For Jobs Involving Multiple Machines

    SAFETY Provide Signals for Jobs Involving Multiple Machines  For jobs involving multiple machines, provide signals commonly known by all personnel involved. Also, appoint a signal person to coordinate the job site. Make sure that all personnel obey the signal person’s directions. SA-481 Confirm Direction of Machine to Be Driven ...
  • Page 20: Drive Machine Safely

    SAFETY Drive Machine Safely  Before driving the machine, always confirm that the travel levers/pedals direction corresponds to the direction you wish to drive.  Be sure to detour around any obstructions.  Avoid traveling over obstructions. Soil, fragments of rocks, and/or metal pieces may scatter around the machine.

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