Wen GN5600 Instruction Manual
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Wen GN5600 Instruction Manual

5600-watt portable generator
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MODEL GN5600
5600-WATT
PORTABLE GENERATOR
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-847-429-9263 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
For replacement parts and the most up-to-date instruction manuals, visit

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  • Page 1 1-847-429-9263 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

  • Page 2: Table Of Contents

    Wiring Diagram ....................33 Exploded View & Parts List ................34 Warranty Statement ..................40 WENPRODUCTS.COM To purchase accessories for your tool, visit Magnetic Oil Dipstick (Model 55201) Weatherproof Generator Cover, Medium (Model 56406) High-Altitude Kit (Part GN5600-HA36 and GN5600-HA68)

  • Page 3: Welcome

    SPECIFICATIONS GENERATOR Rated Wattage 4500 Watts Surge Wattage 5600 Watts Rated Voltage 120V AC Rated Amperage 37.5A Phase Single Frequency 60 Hz With Wheel & Handle Kit: 22.8 in. x 23.6 in. x 23.0 in. Product Dimensions Without Wheel & Handle Kit: 22.4 in. x 16.9 in. x 18.7 in. With Wheel &...

  • Page 4: Introduction

    INTRODUCTION Thanks for purchasing the WEN 5600-Watt Portable Generator. Refer to the illustration below for the location of the serial number on the specifications label. Record the generator information in the spaces provided below. If assis- tance for information or service is required, please contact customer service by calling 1-847-429-9263, M-F 8-5 CST;...

  • Page 5: Safety

    WEN reserves the right to change this product and specifications at any time without prior notice. At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual, please visit wenproducts.com for the most up-to-date manual or contact customer service at 1-847-429-9263, M-F 8-5 CST.

  • Page 6: Generator Safety Warnings

    GENERATOR SAFETY WARNINGS DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
  • Page 7 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. OPERATING ENVIRONMENT 3. If any part of the generator, electrical device or pow- er cord is broken, damaged, or defective, make sure 1.
  • Page 8 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a month for 20 to 30 minutes.

  • Page 9: Before Operating

    UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed.

  • Page 10: Know Your Generator

    KNOW YOUR GENERATOR TOOL PURPOSE Portable generators provide you with power when and where you need it most. Refer to the following diagrams to become familiarized with all the parts and controls of your generator. The components will be referred to later in the manual for assembly and operation instructions.
  • Page 11 KNOW YOUR GENERATOR CONTROL PANEL 1. Engine Switch 5. Circuit Breaker (20A) Start the engine using this switch. 6. AC 120V NEMA L5-30R Receptacle (30A) 2. Data Meter Multipurpose outlet. Displays voltage, frequency, total runtime (HHHH), and 7. AC 120V NEMA 5-20R Duplex Receptacles (20A) session runtime (HH:MM).

  • Page 12: Assembly & Adjustments

    ASSEMBLY & ADJUSTMENTS WARNING! Do not turn on the generator until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your tool. Failure to follow the safety instructions may result in serious personal injury. •...

  • Page 13: Generator Preparation

    GENERATOR PREPARATION REMOVING THE SHIPPING BRACKET Your generator is shipped with a shipping bracket in order to prevent machine damage during shipping. Make sure to remove the shipping bracket before operating your generator. Failure to do so could lead to engine damage. 1.
  • Page 14 Lower Limit TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for purchase at wenproducts.com. The dipstick’s industrial- strength magnetic tip will collect metal shavings from Fig.
  • Page 15 GENERATOR PREPARATION STEP 2 - ADD / CHECK FUEL WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline.
  • Page 16 You can order the kit at wenproducts.com by searching part GN5600-HA. There are two kits - one for altitudes between 3000 and 6000 feet (part no. GN5600-HA36), and the other for altitudes from 6000 to 8000 feet (part no. GN5600-HA68). This kit should be installed by a qualified mechanic. Refer to the instructions included with your altitude kit for more information about installation.

  • Page 17: Operation & Maintenance

    STARTING YOUR GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call 1-847- 429-9263 M-F 8-5 CST for customer service.
  • Page 18 STARTING YOUR GENERATOR BEFORE STARTING THE GENERATOR 1. Verify that the generator is outside on a dry, level surface with at least two feet of clearance on all sides. 2. To maximize safety, check that the generator is properly grounded (see "GROUND THE GENERATOR"). 3.
  • Page 19 USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) Connect electrical devices running on AC current according to their wattage requirements. Calculate the total run- ning wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the capacity of your generator and the capacity of each individual outlet.
  • Page 20 USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) - CONTINUED The chart below serves as a reference for the estimated wattage requirements of common electrical devices. How- ever, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart.
  • Page 21 USING YOUR GENERATOR CONNECTING ELECTRICAL DEVICES When the rated wattage requirement of each electrical device has been determined, add these numbers to find the total rated wattage needed. If this number exceeds the rated wattage (4500W) of the generator, DO NOT connect all these devices.
  • Page 22 USING YOUR GENERATOR SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. Device Requirements Max.

  • Page 23: Shutting Off Your Generator

    SHUTTING OFF YOUR GENERATOR CAUTION! Unplugging running devices can cause damage to the generator. Never stop the engine with elec- trical devices connected and running. OPTION 1: AUTOMATIC FUEL SHUTOFF Your generator is equipped with automatic fuel shutoff. This feature turns off the flow of fuel, allowing for the gen- erator to use up the remaining fuel from the carburetor before turning off.

  • Page 24: Maintenance

    MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Table 4. CAUTION! Never perform maintenance operations while the generator is running. Before maintaining or servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down.
  • Page 25 MAINTENANCE CLEANING THE GENERATOR Keep the generator clean to prevent improper operation or machine damage from dirt and debris. Inspect all ventila- tion openings on the generator. These openings must be kept clean and unobstructed. If the generator becomes dirty, use a damp cloth to wipe exterior surfaces. Use a soft bristle brush to loosen dirt and oil and use a vacuum to pick up loose dirt.
  • Page 26 MAINTENANCE DRAINING THE CARBURETOR We recommend draining the carburetor after every use and before storing the generator. Draining the carburetor can prevent the fuel from clogging up the carburetor; a clogged carburetor can prevent the generator from starting. 1. With the help of another person, place the Fig.
  • Page 27 Damaged elements should be replaced with a new one. Replacement air filters can be purchased from wen- products.com by searching part number GN5600-137.
  • Page 28 Fig. 18 We recommend replacing with a Torch F7TC (NGK BP7ES) spark plug (part no. GN5600-121), available for purchase at wenproducts.com. 4. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base, then re-gap the spark plug.

  • Page 29: Using Your Generator

    Check the oil level periodically using the dipstick. Do not over fill. TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for purchase at wenproducts.com. The dipstick’s industrial-strength magnetic tip will collect metal shavings from your...
  • Page 30 MAINTENANCE DRAINING THE FUEL TANK Drain and clean the fuel tank each year, or before storing the generator for longer than two months. To drain the fuel tank and carburetor: Fig. 21 1. Locate the carburetor (Fig. 21 - 1). It can be accessed on the back of the generator, right beside the air filter.

  • Page 31: Transportation & Storage

    TRANSPORTATION & STORAGE TRANSPORTING THE GENERATOR To prevent fuel spillage when transporting, be sure to perform the following: 1. Tighten the fuel cap. 2. Push the engine switch to OFF. 3. Drain the fuel tank if possible. Refer to section "DRAINING THE FUEL TANK." 4.

  • Page 32: Troubleshooting Guide

    TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-847-429-9263 (M-F 8-5 CST), or email techsupport@wenproducts.com. PROBLEM POSSIBLE CAUSE SOLUTION 1.

  • Page 33: Wiring Diagram

    WIRING DIAGRAM...

  • Page 34: Exploded View & Parts List

    EXPLODED VIEW & PARTS LIST NOTE: Replacement parts can be purchased from wenproducts.com, or by calling our customer service at 1-847- 429-9263, M-F 8-5 CST. Parts and accessories that wear down over the course of normal use are not covered by the three-year warranty.
  • Page 35 EXPLODED VIEW & PARTS LIST GENERATOR PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. Phillips Pan Head GN5600-032 Fuel Gauge GN5600-001 Screw, M6x10 GN5600-033 Fuel Tank Filter Control Panel GN5600-034 Fuel Tank Cap GN5600-002ASM Assembly Flanged Hex Bolt, GN5600-035 Phillips Pan Head...
  • Page 36 EXPLODED VIEW & PARTS LIST GENERATOR PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. Flanged Hex Nut, Handle Vibration GN5600-061 GN5600-078 Isolation Pad GN5600-062 Flat Washer, 6mm GN5600-079 Nut, M8 GN5600-066 Alternator Assembly GN5600-080 Flat Washer, 8mm Carbon Brush Flanged Hex Bolt,...
  • Page 37 EXPLODED VIEW & PARTS LIST ENGINE...
  • Page 38 Breather Tube Flanged Hex Bolt, Flanged Hex Nut, GN5600-108 GN5600-136 M6x10 Cylinder Head GN5600-137 Air Filter Element GN5600-109 Cowling GN5600-138ASM Air Filter Assembly GN5600-110 Lock Washer, 7mm Cylinder Head GN5600-139 Rocker Arm Shaft Gasket GN5600-111 Assembly GN5600-140 Piston Ring Set...
  • Page 39 EXPLODED VIEW & PARTS LIST ENGINE PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. GN5600-155 Oil Level Sensor Flanged Hex Bolt, GN5600-167 M6x25 GN5600-156 Governor Arm GN5600-168 Flywheel GN5600-157 Governor Spring GN5600-169 GN5600-158 Clip GN5600-170 Starter Cup GN5600-159 Washer Flanged Hex Nut,...

  • Page 40: Warranty Statement

    (3) years from date of purchase or 500 hours of use; whichever comes first. Ninety days for all WEN products if the tool is used for profes- sional or commercial use.

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