Vertiv Liebert HPC-S Manual
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Vertiv Liebert HPC-S Manual

Air cooled chillers with scroll compressor/s
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Liebert HPC-S
017-032
Air Cooled Chillers with Scroll compressor/s
Product Documentation
13.06.2019
English, cod. 273566, rev.

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Summary of Contents for Vertiv Liebert HPC-S

  • Page 1 Liebert HPC-S 017-032 Air Cooled Chillers with Scroll compressor/s Product Documentation 13.06.2019 English, cod. 273566, rev.
  • Page 3 Liebert HPC- S 017- 032 Liebert HPC- S 017- 032 Liebert HPC-S 017-032 is the new Vertiv product line of air-cooled water chillers, from 160 to 350 kW, designed to combine the best performance in terms of efficiency and reliability with the lowest impact on the environment and to offer a flexible solution for each different application requirement of this product.

  • Page 4: Table Of Contents

    Liebert HPC- S 017- 032 Liebert HPC- S 017- 032 Contents Features and Benefits Model Number Description Operating Range Technical Data Mechanical Specifications Controls Performance Adjustment Factors Sound Levels Electrical Data Application Considerations Dimensional Data Refrigerant Circuit Hydraulic Circuit product conforms European Union...
  • Page 5 Features and Benefits Features and Benefits Reliability and Low Environmental Impact Reliability The Liebert HPC - S 017 - 032 series is equipped with four hermetic scroll compressors, which represent state - of - the - art technology in this sector. They have been designed and optimized for air - cooled water chillers within air conditioning applications.
  • Page 6 Features and Benefits Liebert HPC - S 017 - 032 series sound emissions at 1 m distance 82,5 77,5 72,5 67,5 62,5 G - version Models B - version B - version + 800 + CJ G - version + 800 + CJ + Box = 800 mm fans diameter;...
  • Page 7 Features and Benefits ing load, a significant contribution to the running costs of the system can be made whenever the ambient temperatures falls below the coolant inlet temperature. Reduced space requirements in comparison with a conventional chiller plus a dry - cooler, are obtained through the “Freecooling”...
  • Page 8 Integration with Indoor Air Conditioners Supersaver Evolution System A special working mode can be set up in combination with Vertiv HPAC indoorunits to obtain the ”Supersaver Evolution” system, that enhances the energy saving capabilities and thus op-timizes the SEER (Seasonal Energy Efficiency Ratio) of the system.
  • Page 9 Features and Benefits kit, safety valve, expansion vessel, flow switch. With all these elements included inside the unit, it is just a matter of con- necting the chiller to the system. In particular, a buffer tank (whose capacity is 1000 litres for all the models) is available in two different configurations: hydraulically and mechanic- ally connected to the unit (whose length is now increased) or shipped loose for those installations which require more...

  • Page 10: Model Number Description

    Model Number Description Model Nomenclature / Digit Numbers Model Number Description 1 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 G 0 0 1 Cooling Capacity Cooling capacity (x 10 = kW) Specification Refrigerant = Air cooled = R410A...
  • Page 11 Model Number Description Unit Options Integrated lifting bars (removable after shipment) Kits / Accessories shipped loose Anti-vibrating mounts (spring or rubber) Coldfire on IP40 box 1000 lt buffer tank on separate cabinet Water filter Water check valve Configuration Rules In order to give the units the highest flexibility and a high option number, it is necessary to follow the con- figuration rules indicated here below, so as to select the unit with all compatible options: Rule valid for all Chiller and Freecooling versions: Compressor soft starter are not electrically compatible with compressors power factor corrections...

  • Page 12: Operating Range

    Operating Range Working Limits Operating Range Minimum temperature of outdoor air entering condenser coils (with standard operating unit): - 25 ° C for Freecooling models; - 10 ° C for Chiller models. Maximum outdoor air temperature is in relation to each model, as indicated in the following tables. High water flow values (corresponding to a thermal difference at the evaporator lower than 3.5°...
  • Page 13 Operating Range Tab. 3a - Operating range - Chiller with AC fans 900mm Models: CB0 017- 032 Operating range ° Max. outdoor temperature 50.0 48.0 47.5 49.0 48.5 48.0 48.0 Safety devices settings High pressure switch barg High pressure safety valve barg HP safety valves (each circuit) High pressure safety valve connection...
  • Page 14 Operating Range Tab. 3e - Operating range - Freecooling with AC fans 900mm Models: FB0 017- 032 Operating range ° Max. outdoor temperature 48.0 46.0 45.0 47.0 46.0 46.0 45.5 Safety devices settings High pressure switch barg High pressure safety valve barg HP safety valves (each circuit) High pressure safety valve connection...

  • Page 15: Technical Data

    Technical Data Technical Data Tab. 4a - Technical Data - CB0 017 - 032 - AC 900 CB0 model with AC 900 mm fans - R410A CB0017 CB0020 CB0023 CB0025 CB0028 CB0030 CB0032 Performance Cooling capacity 163.3 178.5 205.8 228.9 261.4 294.6 333.6...
  • Page 16 Technical Data Tab. 4b - Technical Data - CB0 017 - 032 - AC 800 CB0 model with AC 800 mm fans - R410A CB0017 CB0020 CB0023 CB0025 CB0028 CB0030 CB0032 Performance Cooling capacity 159.9 174.4 200.5 224.0 255.4 287.9 325.4 Compressors power input 51.5...
  • Page 17 Technical Data Tab. 4c - Technical Data - CG0 017 - 030 - EC 900 CG0 model with EC 900 mm fans - R410A CG0017 CG0020 CG0023 CG0025 CG0028 CG0030 Performance Cooling capacity 165.7 185.5 216.4 237.2 270.8 305.9 Compressors power input 48.8 55.5 63.3...
  • Page 18 Technical Data Tab. 4d - Technical Data - CG0 017 - 030 - EC 800 CG0 model with EC 800 mm fans - R410A CG0017 CG0020 CG0023 CG0025 CG0028 CG0030 Performance Cooling capacity 153.2 170.1 200.8 218.8 251.3 281.1 Compressors power input 54.6 63.4 70.8...
  • Page 19 Technical Data Tab. 4e - Technical Data - FB0 017 - 032 - AC 900 FB0 model with AC 900 mm fans - R410A FB0017 FB0020 FB0023 FB0025 FB0028 FB0030 FB0032 Performance Cooling capacity 168.5 183.6 209.8 235.8 268.0 303.6 341.1 Freecooling capacity 98.8...
  • Page 20 Technical Data Tab. 4f - Technical Data - FB0 017 - 032 - AC 800 FB0 model with AC 800 mm fans - R410A FB0017 FB0020 FB0023 FB0025 FB0028 FB0030 FB0032 Performance Cooling capacity 165.5 179.9 205.5 231.1 262.7 297.4 334.5 Freecooling capacity 93.0...
  • Page 21 Technical Data Tab. 4g - Technical Data - FG0 017 - 030 - EC 900 FG0 model with EC 900 mm fans - R410A FG0017 FG0020 FG0023 FG0025 FG0028 FG0030 Performance Cooling capacity 171.8 189.4 224.4 242.7 281.5 312.9 Freecooling capacity 105.5 102.1 139.6...
  • Page 22 Technical Data Tab. 4h - Technical Data - FG0 017 - 030 - EC 800 FG0 model with EC 800 mm fans - R410A FG0017 FG0020 FG0023 FG0025 FG0028 FG0030 Performance Cooling capacity 157.7 174.4 206.8 224.7 259.5 288.5 Freecooling capacity 81.2 81.4 107.6...

  • Page 23: Mechanical Specifications

    Mechanical Specifications Construction and Panels Mechanical Specifications The Liebert HPC - S 017 - 032 small series is designed for outdoor installations, having maximum cor- rosion protection, with all panels being of heavy gauge, galvanised steel construction, polyester - powder painted in RAL7032. The base is of 3 mm gauge galvanised steel channels, polyester - powder painted in RAL7032, intercon- nected using special rivets with elevated mechanical characteristics.
  • Page 24 (with benefits as for reliability). The final result of the application of the electronic expansion valve on Liebert HPC-S 017 - 032 is therefore an improved energy operating costs and a higher reliability, thanks to its special adjustment features above all on partial loads, conditions under which every chiller operates for most of the time.
  • Page 25 When Liebert® AFC model is working in harsh conditions, such as the sea coast and other corrosive environments, an added coating for coil protection is a must. According to environment characteristics, Vertiv serves different coating treatment as optional. For not louvered fin coils: Pre-painted aluminum fin (polyester), which characteristics are...
  • Page 26 Mechanical Specifications Expansion Vessel and Safety Valve (Options) These optional accessories are directly installed on the unit hydraulic circuit. The expansion vessel (charged at 1.5 bar, max. operating pressure 10 bar) has an 12- l volume, the safety valve is calibrated at 6 bar.
  • Page 27 Mechanical Specifications The electronic pump adjustment algorithm enables to modulate the pump speed to keep the water flow deliv-ery steady through the evaporator even if the hydraulic load changes; in this way, a significant energy saving is achieved and varies depending on the applications. In particular, in the Freecooling units this benefit is ob-tained above all in summer, when the Freecooling coil is short-circuited.
  • Page 28 Star-connected power (Wye) with earthed neutral (TN or TT system). Three-phase distribution Delta-connected (∆) or Star-connected power (Wye) without ground or floating ground (IT) contact Vertiv. Main features: power supply, 400±10% V/3 ph/50 Hz + PE;...
  • Page 29 Mechanical Specifications Accessories Pump Group Available head pressure values are declared at the unit hydraulic connections and are referred to the nominal working conditions of each unit. Please contact us for different fluid flow rates or head pressures. All pumps can work with up to 35% ethylene glycol percentage by weight.
  • Page 30 Mechanical Specifications Tab. 5e - 2 Pole, high head pressure (data referred to each pump) Models 30% glycol- water Mixture Flow 31.73 34.62 39.60 44.43 50.53 57.23 64.34 Available Pressure Head 30% glycol- water Mixture Flow 32.33 35.66 42.22 45.68 52.97 58.93 Available Pressure Head...
  • Page 31 Mechanical Specifications Other Accessories The following accessories can be installed as option: Coldfire display fitted on board (as special). Metal filters protecting the coils (recommended to aid the coil maintenance-cleaning). Tank, evaporator and piping heaters to protect these components against frost. Acoustic option (compressors noise insulation jacket and additional compressors box noise insula- tion) to be selected according fans speed/diameter in order to have the requested acoustic noise emission level.

  • Page 32: Controls

    Ethernet, within the whole of the Liebert HPC- S 017- 032 Units system. A special working mode can be established in combination with Vertiv HPAC Units to obtain the so called ”Supersaver” system, that enhances the energy saving capabilities. The information on...
  • Page 33 Controls iCOM Technical Data Technical Data iCOM Large E2prom 4 Mbit + 512 kbit Flash memory 32 Mbit RAM memory 128 Mbit Microcontroller Coldfire 32 Mbit Analogue Input 4 x 0- 10V, 0- 5V, 4..20mA (selectable) + 2 PTC/NTC + 2 NTC Digital Input 15 x opto- coupled Analogue Output...

  • Page 34: Performance Adjustment Factors

    Improper or untreated water can lead to scale build up, erosion and corrosion in the evaporator. Vertiv will not accept responsibility for poorly or improperly treated water. Sea level correction factors Tab.

  • Page 35: Sound Levels

    Sound Levels Sound Levels Sound Pressure and Power Levels The values of Sound Pressure Level SPL for every octave band frequency, measured with unit on full load operation, at nominal working conditions (ambient air temperature 35_C, evaporator water inlet/outlet temperature 12/7_C), free field conditions and 1 m from unit in according to ISO 3744 average method are indicated in the following tables.
  • Page 36 Sound Levels Tab. 8c - SPL CB0 - FB0 800AC Models Octave band frequency [Hz] Total [dB(A)] 1000 2000 4000 8000 “SPL ” Sound pressure levels [dB] CB0 017 - FB0 017 70,5 CB0 020 - FB0 020 70,5 CB0 023 - FB0 023 70,5 CB0 025 - FB0 025 71,0...
  • Page 37 Sound Levels Tab. 8g - SPL CG0 - FG0 800EC Models Octave band frequency [Hz] Total [dB(A)] 1000 2000 4000 8000 “SPL ” Sound pressure levels [dB] CG0 017 - FG0 017 65,0 CG0 020 - FG0 020 65,0 CG0 023 - FG0 023 65,5 CG0 025 - FG0 025 65,5...

  • Page 38: Electrical Data

    Electrical Data Electrical Data Tab. 9a - Electrical data - CB0 017 - 032 Models CB0 Power supply V/Ph/Hz 400V / 3Ph / 50Hz Total power input (without PFC) cosϕ (without PFC) 0.74 0.79 0.81 0.82 0.81 0.82 (with PFC) cosϕ...
  • Page 39 Electrical Data Tab. 9c - Electrical data - FB0 017 - 032 Models FB0 Power supply V/Ph/Hz 400V / 3Ph / 50Hz Total power input (without PFC) cosϕ (without PFC) 0.75 0.79 0.81 0.82 0.83 (with PFC) cosϕ (with PFC) 0.87 0.88 0.87...

  • Page 40: Application Considerations

    Application Consideration Application Consideration Fig. 10a - Support positions and loads 1000 ”A” TANK MOUNTED (OPTION) FOOT PRINT d=20 ”B” 1500 ”B” Fig. 10b - Tank (supply not mounted on unit) Tab. 10a - Dimensions Dimensions (mm) 1000 Models Size “A”...
  • Page 41 Application Consideration Tab. 10c - Operating weight distribution - Unit with tank Weight distribution (kg) Total Models Size (kg) 3054 3209 3264 3695 3759 4076 4135 3060 3211 3548 3702 4046 4085 3413 3565 3621 4122 4187 4577 4640 3413 3565 3980 4129...
  • Page 42 Application Consideration Fig. 10c - Rubber anti - vibration support Rubber support dimensions Rubber support installation (Single rubber support code: 270326) UNIT BASE FIXING SCREW SCREW ANCHOR (NOT SUPPLIED) CEMENT BASE ACCESS HOLE FOR SUPPORT FIXING Tab. 10d - Rubber supports + 1000 liters tank Support kit Single support Kit support...
  • Page 43 Application Consideration Fig. 10d - Lifting instructions with tubes PROTECTION PLANK RIGID STRUTS (POSSIBILY STEEL) PART. ”A” Lifting tubes option STRAIGHT SHACKLE SIZE 25 (1”) AREA TO INSERT (UNI 1947) ”A” TYPE (NOT SUPPLIED BELT OR CHORD WITH LIFTING TUBES OPTION) PART.”A”...
  • Page 44 Application Consideration Fig. 10e - Lifting baricentric axis LIFTING WITH CHORDS LIFTING WITH BELT PROTECTION PLANKS CHORD RIGID STRUTS ”A” PART.”A” ”Xg” ”Yg” X Base 1300 N.B: The lifting point has to be on the vertical baricentric axis, which is individualized by symbols indicated on the base. Tab.
  • Page 45 Application Consideration Tab. 10g - Shipping weight and unit baricentre position - Unit with tank Unit without pumps Models Size X Base (mm) “Xg“ “Yg“ Shipping weight (mm) (mm) (kg) 4750 2475 2048 4750 2555 2198 4750 2565 2253 5750 3165 2682 5750...
  • Page 46 Application Consideration Tab. 10h - Additional net weights for options (kg) Model Size Options Base unit 1608 1758 1813 2242 2305 2620 2678 Acoustic option digit 7 = 1 Soft starter digit 8 = 1 Buffer tank digit 10 ≠ 0 digit 11 = 2 - 39 - 39...
  • Page 47 Application Consideration Model Size Options Base unit 1869 2019 2414 2564 2965 3003 Acoustic option digit 7 = 2 Soft starter digit 8 = 1 Buffer tank digit 10 ≠ 0 Fan speed control digit 11 = 4 - 42 - 42 - 56 - 56...

  • Page 48: Dimensional Data

    Dimensional Data 11 - 1 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...
  • Page 49 Dimensional Data 11 - 2 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...
  • Page 50 Dimensional Data 11 - 3 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...
  • Page 51 Dimensional Data 11 - 4 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...
  • Page 52 Dimensional Data 11 - 5 Liebert HPC- S 017- 032- PD- 273566-...
  • Page 53 Dimensional Data 11 - 6 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...
  • Page 54 Dimensional Data 11 - 7 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...
  • Page 55 Dimensional Data 11 - 8 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...

  • Page 56: Refrigerant Circuit

    Refrigerant Circuit 12 - 1 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...

  • Page 57: Hydraulic Circuit

    Hydraulic Circuit 13 - 1 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...
  • Page 58 Hydraulic Circuit 13 - 2 Liebert HPC- S 017- 032- PD- 273566- 13.06.2019...
  • Page 59 Fabrikant - Κατασκεναστηζ - Producent Vertiv S.r.l. - Zona Industriale Tognana Via Leonardo da Vinci, 16/18 - 35028 Piove di Sacco - Padova (Italy) Il Fabbricante dichiara che questo prodotto è conforme alle direttive Europee: The Manufacturer hereby declares that this product conforms to the European Union directives: Der Hersteller erklärt hiermit, dass dieses Produkt den Anforderungen der Europäischen Richtlinien gerecht wird:...
  • Page 60 Leonardo Da Vinci 16/18, Zona Industriale Tognana, 35028 Piove di Sacco (PD) Italy, Tel: +39 049 9719 111, Fax: +39 049 5841 257 © 2016 Vertiv Co. All rights reserved. Vertiv, the Vertiv logo and Vertiv Liebert HPC-Sare trademarks or registered trademarks of Vertiv Co. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners.

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