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Klargester BIODISC BD Owner's Handbook Manual

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OWNERS HANDBOOK
MANAGED FLOW BIODISC
BD, BE, BF, BG, ND, NE, NF, NG
College Road North, Aston Clinton, Aylesbury, Buckinghamshire, HP22 5EW
Tel: (01296) 633033
Web site: www.klargester.com
Attached Documents:
510101
510031
The following wiring diagrams are provided with in the control panel housing.
510009
510030
510003
510017
510012
510013
510006
510007
510018
Issue
Description
01
CC525
GL0014K
Klargester Environmental
BD & BE Single Phase Panel Wiring Diagram
If additional copies are required contact Klargester.
BD & BE Single Phase Control Panel (Option L/W)
BD & BE 3 Phase Control Panel Wiring Diagram
BD & BE 3 Phase Alarm Control Panel Wiring Diagram
BF Single Phase Alarm Control Panel Wiring Diagram
ND & NE Single Phase Panel Wiring Diagram
ND & NE Single Phase Panel (Option L/w)
ND & NE 3 Phase Panel Wiring Diagram
Independent Loss of Rotation Alarm
BioDisc is the registered trademark of Klargester Environmental.
®
Fax: (01296) 633001
Email: uksales@klargester.co.uk
BF Single Phase Wiring Diagram
ND & NE 3 Phase Alarm
Date
October 2007

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Summary of Contents for Klargester BIODISC BD

  • Page 1 ND & NE Single Phase Panel (Option L/w) 510006 ND & NE 3 Phase Panel Wiring Diagram 510007 ND & NE 3 Phase Alarm 510018 Independent Loss of Rotation Alarm BioDisc is the registered trademark of Klargester Environmental. Issue Description Date CC525 October 2007...

  • Page 2: Health And Safety

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG HEALTH AND SAFETY These warnings are provided in the interest of safety. You must read them carefully before installing or using the equipment. It is important that this document is retained with the equipment for future reference. Should the equipment be transferred to a new owner, always ensure that all relevant documents are supplied in order that the new owner can be acquainted with the functioning of the equipment and the relevant warnings.

  • Page 3: Declaration Of Conformity

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG ETS Ltd Trading as: Klargester Environmental College Road North Aston Clinton Aylesbury Buckinghamshire HP22 5EW United Kingdom EN 12566-3 BA - BF BioDisc Hydraulic daily load: 1.2m³/day - 10m³/day...

  • Page 4: Table Of Contents

    Desludge Volumes ....................13 Trouble Shooting Guide ..................15 INTRODUCTION Thank you for choosing a Klargester product. This manual will help you to keep it operating efficiently over a long service life. Please read this manual thoroughly, preferably before installation. This manual should be referred to by :...

  • Page 5: Section 1 - Technical Data

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG Klargester offer various maintenance packages and extended warranty contracts offering peace of mind for the long term operation of the equipment. Details on request. We recommend that the unit is commissioned by an approved engineer before use.

  • Page 6: Section 2 - Description And Process

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG SECTION 2 DESCRIPTION AND PROCESS (1) INTRODUCTION BioDisc systems are designed to accept crude domestic sewage and produce an effluent of suitable quality for discharge to a watercourse or soakaway system, subject to the approval of the appropriate regulatory authority.

  • Page 7: Final Settlement Tank

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG submerged in the settled sewage and aerated by exposure to the atmosphere. Under these conditions the Biomass can efficiently break down the pollutants in the sewage. A flat GRP walkway along either side of the Biozone contains a number of ports which give desludge access to the PST.

  • Page 8: Optional Loss Or Rotation Alarm

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG Optional Loss of Rotation Alarm The alarm sensor (reed switch) is mounted adjacent to the motor/gearbox assembly. The sensor may be supplied out of position, to allow for possible minor rotor movement during transport.

  • Page 9: Biodisc

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG (4) BIODISC Check that the BioDisc is in order, with no obvious damage or misalignment of parts. If any possible problems are discovered, contact Klargester. Check that all electrical components: Drive Motor, Sludge Return Pump and LOR Alarm sensor, (where applicable) are connected to the Control Panel.

  • Page 10: Process Initiation

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG (9) PROCESS INITIATION During installation, the unit will have been filled with water to prevent flotation in the concrete surround. Allow sewage to enter the unit, this will gradually displace the clean water used during installation.

  • Page 11: Desludging And Maintenance

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG Floor cleaners, disinfectants and bleaches: These are safe to use in accordance with the makers recommendations and in the minimum necessary concentration. Do not pour neat disinfectant or bleach down sinks or outside gullies.

  • Page 12: Section 5 Maintenance

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG SECTION 5 MAINTENANCE (1) INTRODUCTION Klargester BioDiscs are designed and engineered for the minimum possible maintenance requirements, consistent with proper performance. Nevertheless, it is important that routine preventive electro/mechanical maintenance and de-sludging are carried out at the appropriate intervals by suitably qualified persons.

  • Page 13: Desludge Volumes

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG Volumes in litres (gallons in brackets) Primary Final Settlement Tank Settlement Tank UNIT Desludge Period Max. 4,000 5,230 1,500 2,260 BD/ND 6 months (880) (1,150) (330) (500) 3,350...
  • Page 14 GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG e) Lift off the walkway covering the Final Settlement Tank [B], and remove settled sludge and any floating matter. Replace the walkway. Some units have a sludge return pump located in this chamber - if the pump is exposed during de-sludging it is important to refill the chamber with water, sufficient to cover the pump, before switching on the unit.

  • Page 15: Trouble Shooting Guide

    GL0014K Owners Handbook BioDisc BD, BE, BF, BG, ND, NE, NF, NG TROUBLE SHOOTING GUIDE FOR BIODISC UNITS SYMPTOM CAUSE ACTION Strong odour Excessive build up of Desludge the unit. sludge and scum Grease (white/cream De-sludge unit. If necessary hose off discs. Avoid crust in primary tank excessive use of fats and oils.

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