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EVO S
03/2023
UIN 236072-A01
Plate Heat Exchanger Kits
40-150 kW Natural Gas
and 40-120 kW Propane
Instructions
When
replacing
any
part
appliance, use only spare parts that you
can be assured conform to the safety
and performance specification that we
require. Do not use reconditioned or
copy parts that have not been clearly
authorised by ACV.
For the very latest copy of literature for
specification and maintenance practices
visit
our
website
www/acv/com/gb
where you can download the relevant
information in PDF format.
on
this
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Related Manuals for ACV EVO S
Summary of Contents for ACV EVO S
- Page 1 EVO S Plate Heat Exchanger Kits 40-150 kW Natural Gas and 40-120 kW Propane Instructions When replacing part this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by ACV.
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Page 2: Table Of Contents
Evo S 150 DN100 Note: This information will be updated in the next revision of this manual. IMPORTANT THESE INSTRUCTIONS MUST BE USED IN CONJUNCTION WITH THE FRAME & HEADER KIT INSTRUCTIONS SUPPLIED WITH THE EVO S HEADERS Plate Heat Exchanger Kits... -
Page 3: Introduction
GENERAL DESCRIPTION OF FRAME & HEADER KITS A requirement to spread the total required heat output over several boilers can be accommodated by the use of the Evo S multiple boiler frame & header kit options. The flue configurations for the range of appliances using these system kits are C13, C33 &... - Page 4 The heat exchanger allows hydraulic segregation between the boiler primary and secondary heating circuits. Used in conjunction with ACV's 40-70 kW and 80-150 kW frame and header kits covering duties from 60 kW to 900 kW.
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Page 5: Multiple Boiler System Components
During all manoeuvres and handling actions, every attempt should be made to ensure the following unless unavoidable and/or the weight is light. • Keep back straight • Avoid twisting at the waist • Avoid upper body/top heavy bending • Always grip with the palm of the hand •... - Page 6 3.6 BOILER CONNECTION KITS The connection kit contains the following components: 1. Boiler return leg complete with isolating valve, pump, non return valve, drain cock and fibre seals 2. Boiler flow leg complete with isolating valve, pressure relief valve and fibre seals 3.
- Page 7 110 °C should be at least 0.35 bar less than the lift pressure of the pressure relief valve. For guidance on vessel sizing refer to the Table 4. Note: The largest Plate Heat Exchanger (900 kW) with 6 x Evo S 150 kW boilers would require a 18 litre expansion vessel. System drain cock (Not supplied) A drain cock should be fitted to the lower blanking flange on the lowest header.
- Page 8 IMPORTANT POINTS Before commencing installation: When frame mounting: • The frames must stand on a flat and level floor of suitable load bearing capacity. • When using a frame and header kit, the header must be bolted to the frame before the hoses are connected to the boiler. MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS These Installations refer to perpendicular wall and floor.
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Page 9: Plate Heat Exchanger Kit (Optional Accessory)
4 PLATE HEAT EXCHANGER KIT (OPTIONAL ACCESSORY) 4.1 PLATE HEAT EXCHANGER THIS DRAWING REFERENCES A 3D FILE OF THE SAME THIS DOCUMENT IS COPYRIGHT PROTECTED BY IDEAL BOILERS NAME AND UIN. ADDITIONAL DETAIL CAN BE GAINED IT MUST NOT BE COPIED, REPRODUCED OR COMMUNICATED FROM THIS 3D FILE TO ANY THIRD PARTY WITHOUT CONSENT OF IDEAL BOILERS. -
Page 10: Installation Drawings For Multiple Boiler Systems
INSTALLATION DRAWINGS FOR MULTIPLE BOILER SYSTEMS 5.1 GENERAL Note: The total system output must not exceed the Plate Heat Exchanger Kit Rating - refer to Table 1 for the range of Plate Heat Exchanger kits available. Plate Heat Exchanger Kits... - Page 11 5.2.1 INSTALLATION DRAWING OF 1 BOILER ON DN50 FRAME & HEADER KIT WITH 60 kW PLATE HEAT EXCHANGER NOTES: NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE BE EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT ON EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE THE INSTALLATION.
- Page 12 5.2.3 INSTALLATION DRAWING OF 3 BOILERS ON DN50 FRAME & HEADER KIT WITH 150 kW PLATE HEAT EXCHANGER NOTES: NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE THE INSTALLATION.
- Page 13 5.2.5 INSTALLATION DRAWING OF 4 BOILERS ON DN50 FRAME & HEADER KIT WITH 300 kW PLATE HEAT EXCHANGER 2000 NOTES: NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE ON EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE 1.
- Page 14 5.2.7 INSTALLATION DRAWING OF 2 BOILERS ON DN80 FRAME & HEADER KIT WITH 300 kW PLATE HEAT EXCHANGER NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION. 2.
- Page 15 5.2.9 INSTALLATION DRAWING OF 3 BOILERS ON DN80 FRAME & HEADER KIT WITH 450 kW PLATE HEAT EXCHANGER NOTES: NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION. 1.
- Page 16 5.2.11 INSTALLATION DRAWING OF 4 BOILERS ON DN80 FRAME & HEADER KIT WITH 600 kW PLATE HEAT EXCHANGER NOTES: NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION. 1.
- Page 17 5.2.13 INSTALLATION DRAWING OF 5 BOILERS ON DN80 FRAME & HEADER KIT WITH 600 kW PLATE HEAT EXCHANGER NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE EITHER THE NOTES: LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION. 1.
- Page 18 5.2.15 INSTALLATION DRAWING OF 2 BOILERS ON DN100 FRAME & HEADER KIT WITH 300 kW PLATE HEAT EXCHANGER NOTES: NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION.
- Page 19 5.2.17 INSTALLATION DRAWING OF 4 BOILERS ON DN100 FRAME & HEADER KIT WITH 600 kW PLATE HEAT EXCHANGER NOTES: NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN BE EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION.
- Page 20 5.2.19 INSTALLATION DRAWING OF 6 BOILERS ON DN100 FRAME & HEADER KIT WITH 900 kW PLATE HEAT EXCHANGER NOTES: NOTES: 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS CAN 1. PLATE HEAT EXCHANGER AND GAS CONNECTIONS BE EITHER THE LHS OR RHS OF THE ASSEMBLY TO SUIT THE INSTALLATION.
- Page 21 NOTES Plate Heat Exchanger Kits...
- Page 22 NOTES Plate Heat Exchanger Kits...
- Page 23 NOTES Plate Heat Exchanger Kits...
- Page 24 Dalgety Bay Fife, Scotland KY11 9PF Tel: 0044 (0)1383 820100 www.acv.com/gb ACV pursues a policy of continuing improvement in the design and performance of its products. The right is therefore reserved to vary specification without notice. Plate Heat Exchanger Kits...
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