Honda VARIO 2023 Owner's Manual
  1. Manuals
  2. Brands
  3. Honda Manuals
  4. Motorcycle
  5. VARIO 2023
  6. Owner's manual

Honda VARIO 2023 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VARIO 2023 and is the answer not in the manual?

Questions and answers

Related Manuals for Honda VARIO 2023

Summary of Contents for Honda VARIO 2023

  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Welcome Congratulations on your purchase of a new The following code in this manual indicates ● Honda vehicle. Your selection of a Honda the destination. makes you part of a worldwide family of satisfied customers who appreciate Honda's Destination Code...
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY HURT important responsibility. if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 16 Maintenance P. 76 Troubleshooting P. 108 Information P. 128 Specifications P. 141 Index P. 144...

  • Page 6: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines .......... P. 3 Image Labels..........P. 6 Safety Precautions ........P. 9 Riding Precautions........P. 10 Accessories & Modifications...... P. 14 Loading ............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved helmet and protective apparel. Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the Perform all routine and regular inspections grab rail or your waist, leaning with you in turns, ●...
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, by It's important to keep your vehicle properly wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your vehicle inside a garage or other ignition switch to the (Off) position, and enclosure. evaluate the condition of your vehicle. Inspect for fluid leaks, check the tightness of critical nuts and WARNING bolts, and check the handlebar, control levers, brakes, and wheels.

  • Page 10: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER ● Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. ● Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 12 Image Labels TYRE INFORMATION & CARGO LIMIT LABEL For your protection, always wear helmet, protective apparel. Cold tyre pressure: [Driver only] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 225 kPa (2.25 kgf/cm , 33 psi) [Driver and passenger] Front 200 kPa (2.00 kgf/cm , 29 psi)

  • Page 13: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision or ● other approved eye protection Ride cautiously and keep your hands on the WARNING ● handlebar and feet on the floor. Instruct your passenger to keep their hands on ●...

  • Page 14: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking. ● Sudden braking can reduce the vehicle's During the first 500 km (300 miles) of running, stability. follow these guidelines to ensure your vehicle's Where possible, reduce speed before future reliability and performance.
  • Page 15 Road surfaces are slippery when wet, and wet P. 41) and leave your vehicle while taking brakes further reduce braking efficiency. the Honda SMART Key with you. Deactivate Exercise extra caution when braking in wet the Honda SMART Key system if necessary.
  • Page 16 Riding Precautions Parking with the Side Stand or Centre Stand Grab rail 1. Stop the engine. 2. Using the side stand Push the side stand down. Slowly lean the vehicle to the left until its Centre stand weight rests on the side stand. Using the centre stand To lower the centre stand, stand on the left side of the vehicle.
  • Page 17 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded petrol. ● Use the recommended octane number. Using ● lower octane petrol will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 18: Accessories & Modifications

    We strongly advise that you do not add any accessories that were not specifically designed seriously hurt or killed. for your vehicle by Honda or make modifications to your vehicle from its original design. Doing so Follow all instructions in this owner's can make it unsafe.

  • Page 19: Loading

    Loading Loading WARNING Carrying extra weight affects your vehicle's ● Overloading or improper loading can handling, braking and stability. cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed. are carrying.

  • Page 20: Operation Guide

    Rear Brake Lock Vehicle (P56) (P64) ● Steering Lock (P34) ● Before pulling away, indicate your Honda SMART Key System (P35) direction with the turn signal ● Answer Back System (P50) switch, and check for oncoming ● traffic. Anti-theft Alarm System (P44) ●...
  • Page 21 Parking (P11) Braking (P65) Close the throttle and apply the Park on a firm level surface. front and rear brakes together. Use the stand, lock the The brakelight will indicate that steering. you have applied the brakes. Stopping If pulling off the road, signal early enough to show traffic that you are pulling over, and pull over smoothly.
  • Page 22 Parts Location Document bag (P73) Tool (P90) Seat (P70) Throttle grip (P104) Front brake fluid reservoir (P97) Front brake lever Emergency seat opener (P119) Inner lack (P75) Helmet holder (P71) Coolant reserve tank (P95) Battery (P91) Fuse box (P126) Engine oil fill cap/dipstick (P93)
  • Page 23 USB socket (P68) Front box (P74) Rear brake lock (P56) Rear brake lever (P100) Luggage box (P74) Hook (P75) Centre stand (P12) Side stand (P103)
  • Page 24 Instruments Speedometer This shows your speed in kilometer per hour (km/h). button button SELECT Display Check When the ignition switch is turned to the (On) position, the display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 25 Fuel gauge Remaining fuel when only 1st (E) segment left: approximately 1.7 L (0.45 US gal, 0.37 Imp gal). This segment flashes when the fuel decreases further. If the fuel gauge indicator flashes in a repeat pattern or turns off: (P113) Clock (12-hour display) To set the clock:...
  • Page 26 Instruments (Continued) Odometer [TOTAL]/Tripmeter [TRIP A/B]/Average fuel mileage meter [AVG]/ Battery voltage meter [V] button selects the odometer, tripmeter A, tripmeter B, average fuel mileage, and SELECT battery voltage. Odometer Tripmeter A Tripmeter B Battery voltage Average fuel mileage Odometer Total distance ridden.
  • Page 27 Average fuel mileage meter The average fuel mileage will be based on tripmeter A. Average fuel mileage since tripmeter A was reset. Display range: 0.0 to 99.9 km/L. ● If the calculated value is 99.9 km/L or more: “99.9 km/L” is displayed. ●...
  • Page 28 Instruments (Continued) OIL CHANGE indicator The indicator is turned on whenever the running distance reaches the programed oil change interval. When the running distance reaches about 1,000 km: Reset the indicator after changing the engine oil for the 1st time. When the running distance reaches about every 6,000 km after the 1st time resetting: Reset the indicator after changing the engine oil.
  • Page 29 Display Setting Following items can be changed sequentially. Ordinary display ● Clock setting ● OIL CHANGE indicator setting Setting Mode Clock setting mode Clock setting The following moves the ordinary display at display setting. ● The button is not pressed for about 30 OIL CHANGE seconds OIL CHANGE...
  • Page 30 Instruments (Continued) 1 Clock setting: Press button until the desired SELECT minute is displayed. Turn the ignition switch to the (On) position. Press and hold to advance the minute fast. Press and hold button and SELECT button, the all clock digits start flashing. Press button, the hour digits start flashing.
  • Page 31 2 OIL CHANGE indicator setting: Press button. The OIL CHANGE The indicator is turned on whenever the indicator is set. running distance reaches the programmed oil The established setting can also be set by change interval. turning the ignition switch to the (Off) You can adjust the interval value of OIL position.
  • Page 32 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High beam indicator High coolant temperature indicator If it comes on while riding: (P110) Alarm indicator Anti-theft Alarm system: (P44) PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition...
  • Page 33 Idling Stop indicator Comes on briefly when the Idling Stop switch in the (Idling stop) with the ignition switch turned on. Idling Stop system: (P57) Battery Charging Condition indicator When the Battery Charging Condition indicator on: (P111) Continued...
  • Page 34 Indicators (Continued) Left turn signal indicator Honda SMART Key Indicator Comes on when vehicle and Honda SMART Key verification is complete, and the ignition switch can be operated. Goes off when the ignition switch is turned to the (On) position.
  • Page 36 Switches Idling Stop switch ● : The Idling Stop system is on. ● : The Idling Stop system is off. Idling Stop system: (P57) Start button Seat opener switch Pressing the switch opens the seat. Turn signal switch To open the seat: (P70) Pressing the switch turns the turn signal off.
  • Page 37 Ignition switch Switches the electrical system on/off, locks the steering, and operates the seat opener switch. To unlock the ignition switch: (P40) (Lock) (On) Locks steering. Turns electrical system on for starting/riding. SEAT (Off) Operates the seat opener switch. Turns engine off. Continued...
  • Page 38 Switches (Continued) Steering Lock Locking Lock the steering when parking to help Turn the handlebar all the way to the left or prevent theft. right. A U-shaped wheel lock or similar device is also Push the ignition switch down, and turn it to recommended.
  • Page 39 The system runs a two-way authentication between the vehicle and the Honda SMART Key to verify if it is the registered Honda SMART Key. The Honda SMART Key system uses low- intensity radio waves. It may affect medical equipment such as a cardiac pacemaker.
  • Page 40 (Continued) Switching the Honda SMART Key System To switch the Honda SMART Key system to activation or deactivation Press the ON/OFF button until the Honda SMART Key LED changes colour. ON/OFF button To check the Honda SMART Key system status Lightly press the ON/OFF button.
  • Page 41 Honda SMART Key system may not work properly in the following situations: ● When the Honda SMART Key battery is depleted. ● When there are facilities nearby that generate strong radio waves or noise, such as TV towers, power stations, radio stations, or airports.
  • Page 42 When the ignition switch is locked: Anyone can unlock the ignition switch and The system can be operated within the start the engine if your Honda SMART Key is shaded area shown in the illustration. within operating range of your vehicle, even if you are on the other side of a wall or window.
  • Page 43 You should always keep the Honda SMART buzzer rings at this time. Key on your person after you get on and off the vehicle or while riding. Do not store the Honda SMART Key in any compartment. Continued...
  • Page 44 When the Honda SMART Key system does not work properly (P117) To Unlock the Ignition Switch Make sure that the Honda SMART Key If someone without the Honda SMART Key system is active. (P36) tries to turn the ignition switch, the ignition To authenticate the Honda SMART Key switch rotates freely.
  • Page 45 ● Wait for approximately 20 seconds after turning the ignition switch from (On) to SEAT, (Off) or (Lock) position. ● Switch the Honda SMART Key system to inactive. (P36) Make sure that the Honda SMART Key indicator goes off, the turn signals flash once, and the buzzer rings 1 time.
  • Page 46 (Off) or (Lock) position when you Ignition Switch is Locked/Unlocked leave your vehicle. Enable Switch the Honda SMART Key system to When the ignition switch is locked in the SEAT inactive. (P36) position, the ignition switch can be turned to Lightly press the ON/OFF button.
  • Page 47 Disable Switch the Honda SMART Key system to inactive. (P36) Lightly press the ON/OFF button. The red Honda SMART Key LED blinks. While the red LED is blinking, press the answer back/alarm button. The red LED stops blinking but stays on when the buzzer sound is properly disabled.
  • Page 48 Anti-theft Alarm System The anti-theft alarm system is a device to reduce the likelihood of theft. When the sensor detects vibration or movement with the ignition switch in the (Off) or (Lock) position and the system is set, the alarm is activated.
  • Page 49 If the ignition switch is left (Off) position for Setting the Anti-theft Alarm System more than 10 days, the anti-theft alarm Turn the ignition switch to (Off) or (Lock) system will no longer operate. position. When the system is active and the vehicle Press the answer back/alarm button.
  • Page 50 (P40) ● Press the answer back/alarm button on the When the ignition switch is unlocked, the Honda SMART Key. buzzer rings 2 times and the alarm indicator After stopping the anti-theft alarm goes off. activation, the anti-theft alarm system will be reset.
  • Page 51 Make sure that the Honda SMART Key Press the answer back/alarm button on the system is active. (P36) Honda SMART Key 4 times and the ignition Push the ignition switch to authenticate the switch 1 time. Honda SMART Key system.
  • Page 52 Anti-theft Alarm System (Continued) When the ignition switch is pressed, the Press the answer back/alarm button to select Honda SMART Key indicator goes off, and from 3 sensitivity levels. the buzzer sounds. When the Honda 3 alarm rings: high sensitivity...
  • Page 53 If the Anti-Theft Alarm System Does Not Operate Properly If any of the following situations arise, battery ) in the vehicle is discharged or there (P91) is a system problem. Remove the battery and see your dealer. ● The alarm does not ring. ●...
  • Page 54 When the immobilizer is active and you press the answer back/alarm button on the Honda SMART Key with the ignition switch in the (Off) or (Lock) position, the turn signals light, and buzzer rings, informing you of your vehicle's location.
  • Page 55 Sound Volume Level Honda SMART Key. You can select 3 buzzer sound volume levels. The answer back system will not function Make sure that the Honda SMART Key when the ignition switch is (On) position. system is active. (P36) Push the ignition switch to authenticate the...
  • Page 56 Press the answer back/alarm button on the If you press the answer back/alarm button Honda SMART Key 2 times and the ignition the wrong number of times before you switch 1 time. repeat the procedure 3 times, then repeat When the ignition switch is pressed, the the procedure 3 times again.
  • Page 57 2 seconds. The sound volume level is Sound Pattern set. You can select 3 buzzer sound patterns. The Honda SMART Key indicator turn off, Make sure that the Honda SMART Key and a buzzer sounds once. system is active.
  • Page 58 Press the answer back/alarm button on the If you press the answer back/alarm button Honda SMART Key 3 times and the ignition the wrong number of times before you switch 1 time. repeat the procedure 3 times, then repeat When the ignition switch is pressed, the the procedure 3 times again.
  • Page 59 10 seconds, the Honda Press and hold the answer back/alarm button SMART Key indicator flash 3 times, and for about 2 seconds, the Honda SMART Key then the buzzer sounds, and the sound LED changes to red. pattern is set.
  • Page 60 Rear Brake Lock Be sure the rear brake lock is applied while Unlocking starting and warming up the engine. Squeeze the rear brake lever. Before riding, make sure that the rear brake lock is fully released so there is no drag on the Locking rear wheel.
  • Page 61 Idling Stop System Idling Stop system is designed to help reduce Activation of the Idling Stop System the fuel consumption and noise, by idling stop The Idling Stop system becomes ready to stop the engine and Idling Stop indicator comes on while making a stop such as waiting at an when the following requirements are satisfied intersection.
  • Page 62 Idling Stop System (Continued) Stopping the engine by the Idling Stop Safety Precaution for the Idling Stop System System Do not go away from the vehicle while the The engine stops and Idling Stop indicator Idling Stop indicator is flashing. When you go changes to flash after you close the throttle away from the vehicle, always turn the ignition completely and stop the vehicle while the...
  • Page 63 Restarting the Engine NOTICE Check that the Idling Stop indicator is flashing, Headlight stays on after the engine is stopped by and then open the throttle. the Idling Stop system. The battery may discharge and you may not be able to restart If it is not flashing, you can't restart the engine engine.
  • Page 64 ● The engine will not start if the throttle is fully running, it will automatically shut off. open. This vehicle is equipped with a Honda SMART ● If the vehicle is over-turned, you must first turn the ignition switch to the (Off) Key system.
  • Page 65 Consult your dealer for advice if you plan to Place the vehicle on its centre stand. ride your vehicle at an altitude above 2,500 m Turn the ignition switch to the (On) position. (8,000 feet). To unlock the ignition switch. (P40) NOTICE If the vehicle is transported to a place 2,000 m...
  • Page 66 Starting the Engine (Continued) !cLock the rear wheel by squeezing the rear With the throttle completely closed, press the brake lever and setting the brake lock start button. Release the start button as soon lever. as the engine starts. uThe starter motor will only work when the rear brake lever is squeezed and the side stand is up.
  • Page 67 If you cannot start the engine: If the engine does not start: Place the vehicle on its centre stand. Open the throttle fully and press the start Lock the rear wheel by squeezing the rear button for 5 seconds. brake lever and setting the brake lock lever. Repeat the normal starting procedure.
  • Page 68 Riding Starting the Vehicle Acceleration and deceleration To accelerate: Open the throttle slowly. Push the vehicle forward off the centre stand. To decelerate: Close the throttle. Lock the rear brake lock. Keep throttle closed. Open (Accelerate) Make sure the side stand and centre stand are Close (Decelerate) Get on the vehicle.
  • Page 69 Braking Close the throttle and apply the front and rear brake levers together. Do not apply the brake lock while riding. It may cause the wheel to lock, reducing control of the vehicle. Rear brake lever Front brake lever...
  • Page 70 Refuelling Fuel type: Unleaded petrol only Arrow marks Fuel octane number: Your vehicle is Lower edge of designed to use Research Octane Number filler neck (RON) 91 or higher. Tank capacity: 5.5 L (1.45 US gal, 1.21 Imp gal) Refuelling and Fuel Guidelines (P13) Opening the Fuel Fill Cap Fuel fill cap...
  • Page 71 Closing the Fuel Fill Cap Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the fuel fill cap and fuel tank are aligned. Close the seat. WARNING Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
  • Page 72 To connect your USB device Use USB devices at your own risk. In no event Open the front box lid. (P74) shall Honda be liable for any damage to your Open the cover to access the USB socket. USB device when in use. Cover Only USB devices within the following specifications can be connected.
  • Page 73 Connect a certified USB cable to the USB socket. To prevent the battery from becoming weak (or dead), keep the engine running while drawing current from the USB socket. To prevent entry of foreign matter into the USB socket, be sure to close the cover when the USB socket is not used.
  • Page 74 Storage Equipment Seat Seat Open Turn the handlebar pointed straight ahead. Turn the ignition switch to the SEAT position. Seat To unlock the ignition switch. (P40) Push the SEAT side of the seat opener switch. Open the seat. Seat Close Close and push down on the rear of the seat Seat opener switch until it locks.
  • Page 75 Helmet Holder WARNING The helmet holders are located under the seat. Riding with a helmet attached to the Use the helmet holders only when parked. holder can interfere with your ability to safely operate the vehicle and could lead to a crash in which you can be seriously hurt or killed.
  • Page 76 Storage Equipment (Continued) A helmet can be stored in the centre Centre compartment compartment. Never exceed the maximum weight limit. Set in the front of the helmet forward. Maximum Weight: 10 kg (22 lb) Some helmets may not fit in the compartment Do not store any items that are flammable or due to their size or design.
  • Page 77 Document Bag Tool The document bag is in the document The tools are in the reverse side of the seat. compartment in the reverse side of the seat. Document bag Tools Document compartment Continued...
  • Page 78 Storage Equipment (Continued) Front Box Open Push the front box lid, then open the front box lid. Close Close the front box lid by pressing the front box lid. The maximum allowable load on the hook and in the front box and inner rack shall be no more than 1.5 kg (3.3 lb).
  • Page 79 Hook/Inner Rack The maximum allowable load on the hook and The hook and inner rack are provided below in the front box and inner rack shall be no the handlebar. more than Do not attach large luggage to the hook that 1.5 kg (3.3 lb).

  • Page 80: Maintenance

    Removing & Installing Body Components... P. 91 Battery..............P. 91 Engine Oil............. P. 93 Coolant ............P. 95 Brakes ............P. 97 Side Stand ..........P. 103 Throttle ............P. 104 Other Replacement ........P. 105 Replacing the Honda SMART Key Battery .. P. 105...

  • Page 81: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is Always read the maintenance instructions before absolutely essential to your safety and to protect you begin each task and make sure that you your investment, obtain maximum performance, have the tools, parts, and skills required.

  • Page 82: Maintenance Schedule

    Maintenance work should be performed in owner. accordance with Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your vehicle after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 83 Inspect (clean, adjust, lubricate, or replace, if necessary) unless you have the necessary tools and are Replace mechanically skilled. Clean Procedures are provided in an official Honda Shop Manual. : Technical. In the interest of safety, have your vehicle serviced by your dealer. Continued...
  • Page 84 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page 2 P. 81 × 1,000 mi Battery Brake Fluid 2 Years Brake Shoes/Pads Wear 98, 102 Brake System Brake Lock Operation Headlight Aim – Lights/Horn –...

  • Page 85: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front: check brake fluid level and pads wear To ensure safety, it is your responsibility to P. 97, P. 98 perform a pre-ride inspection and make sure Rear: check shoes wear and freeplay, adjust if that any problem you find is corrected.
  • Page 86 Maintenance Fundamentals Replacing Parts Battery Always use Honda Genuine Parts or their Your vehicle has a maintenance-free type equivalents to ensure reliability and safety. battery. You do not have to check the battery electrolyte level or add distilled water. Clean the...
  • Page 87 Maintenance Fundamentals What to do in an emergency WARNING If any of the following occur, immediately see your doctor. The battery gives off explosive hydrogen Electrolyte splashes into your eyes: ● gas during normal operation. Wash your eyes repeatedly with cool water for at least 15 minutes.
  • Page 88 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher battery and possibly damaging the system.
  • Page 89 Conserving” or “Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 142 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MB ●...
  • Page 90 Brake fluid can damage plastic and painted surfaces. NOTICE Wipe up spills immediately and wash thoroughly. Using coolant not specified for aluminium engines or tap/mineral water can cause corrosion. Recommended brake fluid: Honda DOT 3 or DOT 4 Brake Fluid or equivalent...
  • Page 91 Maintenance Fundamentals Inspecting for Damage Crankcase Breather Inspect the tyres for Service more frequently when riding in rain, at cuts, slits, or cracks that full throttle, or after the vehicle is washed or expose fabric or cords, overturned. Service if the deposit level can be or nails or other foreign seen in the transparent section of the drain tube.
  • Page 92 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they become visible, replace the tyres immediately. Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
  • Page 93 Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres and air pressure, see “Specifications.” P. 142 Installing improper tyres on your vehicle Follow these guidelines whenever you replace can adversely affect handling and tyres: stability, and can cause a crash in which Use the recommended tyres or their ●...

  • Page 94: Tools

    Tools The tools are in the reverse side of the seat. 2 P. 73 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Spark plug wrench ● Standard/Phillips screwdriver ● Screwdriver handle ●...

  • Page 95: Removing & Installing Body Components

    Removing & Installing Body Components Battery Positive terminal Negative terminal Screw Battery lid Battery Service Battery coupler cover Battery box guide Battery cover Continued...
  • Page 96 Removing & Installing Body Components Battery Removal Installation Make sure the ignition switch is in the (Off) Install the parts in the reverse order of removal. position. Always connect the positive terminal first. 1. Remove the battery lid from step floor by Make sure bolts and nuts are tight.

  • Page 97: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick Check the engine oil with the Idling Stop Upper level switch at (Idling). 1. If the engine is cold, idle the engine for 3 to 5 minutes. 2. Turn the ignition switch to the (Off) Lower level position and wait for 2 to 3 minutes.
  • Page 98 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient If the engine oil is below or near the lower oil can cause damage to your engine. Do not mix level mark, add the recommended engine oil. different brands and grades of oil.

  • Page 99: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a Check the coolant level in the reserve tank serious leak. Have your vehicle inspected by while the engine is cold. your dealer.
  • Page 100 Coolant Adding Coolant WARNING Reserve tank cover Removing the radiator cap while the engine is hot can cause the coolant to spray out, potentially scalding you. Always let the engine and radiator cool down before removing the radiator cap. Reserve tank cap Screw 3.

  • Page 101: Brakes

    Brakes Checking the Front Brake Fluid Front brake fluid reservoir 1. Place your vehicle in an upright position on a firm, level surface. 2. Check that the brake fluid reservoir is horizontal and that the fluid level is above the LWR mark. If the brake fluid level in the reservoir is below the LWR mark or the brake levers freeplay LWR mark...
  • Page 102 Brakes Inspecting the Front Brake Pads Inspecting the Front Brake If necessary, have the pads replaced by your dealer. Pads Always replace both left and right brake pads at the same time. Check the condition of the brake pad wear indicators.
  • Page 103 Brakes Inspecting the Rear Brake Lever Freeplay Inspecting the Rear Brake Lever Check the brake cable for kinks or signs of wear. If necessary, have it replaced by your Freeplay dealer. Lubricate the brake cable with a commercially 1. Place the vehicle on its centre stand. available cable lubricant to prevent premature 2.
  • Page 104 Brakes Adjusting the Rear Brake Lever Freeplay Adjusting the Rear Brake Lever 1. Adjust by turning the rear brake adjusting nut a half-turn at a time. Freeplay Brake arm pin Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting Increase...
  • Page 105 Brakes Adjusting the Rear Brake Lever Freeplay 3. Push the brake arm to confirm that there is a gap between the rear brake adjusting nut and brake arm pin. Brake arm Push Brake arm pin Adjusting nut After adjustment, confirm the freeplay of the brake lever.
  • Page 106 The rear brake is equipped with a brake wear the brake, the brake shoes must be replaced. indicator. See your dealer for this service. Brake panel When brake service is necessary, see your Arrow dealer. Use only Honda Genuine Parts or their equivalent. Reference Brake arm mark...

  • Page 107: Side Stand

    Side Stand Checking the Side Stand 1. Place your vehicle on its centre stand on a firm, level surface. 2. Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease.

  • Page 108: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly or close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.

  • Page 109: Other Replacement

    Key Battery protective cloth into the slit. Wrap a coin or a screwdriver with a If the Honda SMART Key indicator flashes 5 protective cloth to prevent scratching times when the ignition switch is turned to the the Honda SMART Key.
  • Page 110 2. Replace the old battery with a new battery with the negative side facing up. 3. Snap the two halves of the Honda SMART Key back together. Make sure that upper and lower cases are set in the right position.
  • Page 111 Other Replacement Replacing the Honda SMART Key Battery CAUTION Danger of explosion if battery is incorrectly ● replaced. Replace only with the same or equivalent type. Do not exposed to excessive heat such as ● sunshine, fire or the like, that can result in an...

  • Page 112: Troubleshooting

    Engine Does Not Start Even If the Throttle is Overheating (High coolant temperature Opened.............. P. 116 indicator is on) ........P. 110 When the Honda SMART Key System Does Not Warning Indicators On or Flashing ..P. 111 Operate Properly ........P. 117 PGM-FI (Programmed Fuel Injection) Unlock the Seat in an Emergency ....

  • Page 113: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting sequence. Check the correct engine starting sequence. ● ● P. 60 P.

  • Page 114: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following 1. Stop the engine using the ignition switch. occurs: 2. Allow the engine to cool with the ignition High coolant temperature indicator comes switch in the (Off) position.

  • Page 115: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Battery Charging Condition Injection) Malfunction indicator Indicator Lamp (MIL) If the indicator comes on while riding, you may have a condition of low battery voltage If the indicator comes on while riding, you or battery performance degradation.

  • Page 116: Honda Smart Key Indicator

    (On) position. It is probably caused by the following: If you do not have the Honda SMART Key, the Strong radio waves or noise are affecting ● ignition switch can be unlocked in another the system way.

  • Page 117: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible.

  • Page 118: When The Idling Stop System Does Not Operate Properly

    When the Idling Stop System Does Not Operate Properly Idling Stop Indicator Does Not If you did not ride the vehicle after engine starts: Come On Ride the vehicle at speeds of over 10 km/h (6 mph). The Idling Stop system does not When the Idling Stop indicator does not come operate until you ride once.

  • Page 119: Engine Is Not Stopped By The Idling Stop System While The Idling Stop Indicator Is On

    When the Idling Stop System Does Not Operate Properly Engine is Not Stopped by the Idling Stop System While the Idling Stop Indicator is On Engine is Not Stopped by the Idling Stop System While the Idling Stop Indicator is On When the engine is not stopped by the Idling Stop system while the Idling Stop indicator is on, perform the followings.

  • Page 120: Engine Does Not Start Even If The Throttle Is Opened

    When the Idling Stop System Does Not Operate Properly Engine Does Not Start Even If the Throttle is Opened Engine Does Not Start Even If If the Idling Stop switch is at (Idling): While the engine is stopping by the Idling the Throttle is Opened Stop system, if you press the Idling Stop switch (Idling), the Idling Stop system will be...

  • Page 121: When The Honda Smart Key System Does Not Operate Properly

    When the Honda SMART Key System Does Not Operate Properly When the Honda SMART Key system does not Check that there is no communication ● work properly, perform the following. failure in the Honda SMART Key system. The Check that the Honda SMART Key system is Honda SMART Key system uses low- ●...
  • Page 122 When the Honda SMART Key System Does Not Operate Properly Check that a registered Honda SMART Key Check the battery condition and battery ● ● is used. lead in your vehicle. Use a registered Honda SMART Key. Check the battery and battery terminals. If The Honda SMART Key system cannot be the battery is weak, contact your dealer.

  • Page 123: Unlock The Seat In An Emergency

    Unlock the Seat in an Emergency The seat lock can be unlocked by using the 3. Open the seat and turn the emergency key emergency key. clockwise. Emergency Open seat opener 1. Remove the front lid. Projection Close Front lid Slot 2.
  • Page 124 Unlock the Seat in an Emergency Close 1. Close and push down on the rear of the seat until it locks. Make sure that the seat is locked securely by pulling it up lightly. If the seat is not locked, turn the emergency key clockwise to lock the seat catch.

  • Page 125: Unlock The Ignition Switch In An Emergency

    (Lock) and SEAT position. Input the ID The Honda SMART Key indicator flashes. number on the ID tag in order from the left in 3. Press the ignition switch while the Honda turn by pressing the ignition switch. SMART Key indicator is flashing.
  • Page 126 Unlock the Ignition Switch in an Emergency Example: ID number input success To input “0”, wait for 5 seconds without After the last ID number is input, the Honda ● pushing the ignition switch when the Honda SMART Key indicator goes off, and when it SMART Key indicator comes on.
  • Page 127 Unlock the Ignition Switch in an Emergency ID number input failure ID number input cancel After the last ID number is input, the Honda If you make a mistake while inputting your ID, SMART Key indicator flash at 1 second press and hold the ignition switch for 2 intervals, and then go off.

  • Page 128: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this type of service Riding your vehicle with a temporary performed by your dealer. tyre repair can be risky. If the temporary After an emergency repair, always have the repair fails, you can crash and be tyre inspected/replaced by your dealer.

  • Page 129: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle battery All light bulbs on the vehicle are LEDs. If there charger. is an LED which is not turned on, see your Remove the battery from the vehicle before dealer for servicing.

  • Page 130: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse 1. Remove the battery lid and the battery cover from the step floor. P. 91 Before handling fuses, see “Inspecting and 2. Open the fuse cases. Replacing Fuses.” P. 84 3. Pull the fuses out with the fuse puller in back side of battery cover one by one Fuse Box Fuses check for blown fuse.

  • Page 131: Unstable Engine Operation Occurs Intermittently

    Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible.

  • Page 132: Information

    Information Keys ............P. 129 Instruments, Controls, & Other Features .. P. 132 Caring for Your Vehicle ......P. 133 Storing Your Vehicle......... P. 136 Transporting Your Vehicle ....... P. 136 You & the Environment......P. 137 Serial Numbers .......... P. 138 Fuels Containing Alcohol ......

  • Page 133: Keys

    ● Do not store the emergency key in any compartment. The ID number of the Honda SMART Key is on the ID tag. You can also unlock the ignition switch by inputting the ID number. Always carry both the emergency key and ID tag, but separate from the Honda SMART Key, to avoid losing all of them at the same time.
  • Page 134 Do not lose your Honda SMART Key. If you ● ● sunlight, high temperature, and high humidity. lose it, you will need to register a new Honda Do not scratch or puncture. SMART Key. See your dealer with your ●...
  • Page 135 Keys To get an additional Honda SMART Key, take the Honda SMART Key and the vehicle to your dealer. Honda SMART Key ID tag...

  • Page 136: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Document Bag Other Features The owner’s manual, registration, and insurance information can be stored in the plastic document bag located in the reverse side of the Ignition Switch seat. Leaving the ignition switch in the (On) position with the engine stopped will drain the battery.

  • Page 137: Caring For Your Vehicle

    Frequent cleaning and polishing is important to 4. After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
  • Page 138 Caring for Your Vehicle Washing Precautions Do not direct water at the air cleaner: ● Follow these guidelines when washing: Water in the air cleaner can prevent the Do not use high-pressure washers: engine from starting. ● High-pressure water cleaners can damage Do not direct water near the headlight: ●...
  • Page 139 Caring for Your Vehicle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, If the exhaust pipe and muffler are painted, do mud, or road salt. Clean aluminium parts not use a commercially available abrasive kitchen regularly and follow these guidelines to avoid cleaning compound.

  • Page 140: Storing Your Vehicle

    Storing Your Vehicle Storing Your Vehicle Transporting Your Vehicle If you store your vehicle outdoors, you should If your vehicle needs to be transported, it should consider using a full-body cover. be carried on a motorcycle trailer or a flatbed If you won't be riding for an extended period, truck or trailer that has a loading ramp or lifting follow these guidelines:...

  • Page 141: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling centre. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 142: Serial Numbers

    Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 143: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 144: Catalytic Converter

    (CO), and oxides of nitrogen (NOx) in the running properly, stop riding and turn off the exhaust gases into safe compounds. engine. A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 145: Specifications

    Specifications Specifications Main Components ■ Specifications Displacement 124.88 cm (7.618 cu-in) Overall length 1,918 mm (75.5 in) Bore x stroke 52.400 x 57.907 mm (2.0630 x 2.2798 in) Overall width 679 mm (26.7 in) Compression 11.0:1 Overall height 1,066 mm (42.0 in) ratio Wheelbase 1,280 mm (50.4 in)
  • Page 146 (Driver and Imp qt) Rear 225 kPa (2.25 kgf/cm , 33 psi) passenger) Recommended Honda DOT 3 or DOT 4 Brake Fluid CPR9EA-9 (NGK) brake fluid Spark plug (standard) U27EPR9 (DENSO) Cooling system 0.51 L (0.54 US qt, 0.45 Imp qt) Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in)
  • Page 147 Specifications Bulbs ■ Headlight Brakelight/Taillight Front turn signal Rear turn signal License plate light Position lights Fuses ■ Main fuse 25 A Other fuse 10 A, 7.5 A...

  • Page 148: Index

    Index Index Document Bag..........73, 132 Accessories ..............14 Electrical Trouble ..........125 Emergency Battery..............82, 91 Emergency Key ..........129 Battery Charging Condition indicator ..111 Unlock the Seat ..........119 Brakes Engine Fluid ..............86, 97 Number ...............138 Freeplay ..............99 Oil..............85, 93 Pad Wear...............98 Overheats............110 Shoe Wear............
  • Page 149 Helmet Holder ............71 High Beam Indicator ...........28 Labels ................6 High Coolant Temperature Indicator ...28 Load Limits.............. 15 Honda SMART Key ..........129 Loading Guidelines ..........15 Honda SMART Key Indicator ......30 Honda SMART Key System .......35 Horn Button ............32 Maintenance Fundamentals............
  • Page 150 Specifications ............141 Speedometer............20 Parking ..............11 Start Button ............32 Parts Location............18 Starting the Engine..........60 Petrol ............13, 66, 141 Storage PGM-FI (Programmed Fuel Injection) Centre Compartment......... 72 Malfunction Indicator Lamp (MIL)..28, 111 Equipment ............70 Protective Apparel..........9 Front Box............... 74 Owner’s Manual .........
  • Page 151 Warning Indicator On ........111 Washing Your Vehicle........133 Weight Limit ............15...

Table of Contents

Save PDF