Summary of Contents for MARBURG INDUSTRIES M500
- Page 1 MARBURG INDUSTRIES INC. 2317 CHERIMOYA DR., VISTA, CA 92084 PHONE 760-727-3762 / FAX 760-727-5502 E-MAIL marburgind@aol.com OWNERS MANUAL M500 AND M625 MODELS...
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Page 2: Table Of Contents
TABLE OF CONTENTS PAGE ITEM SPECIFICATIONS THEORY OF OPERATION FUNCTIONAL SEQUENCE MACHINE COMPONENTS AND NAMES 7-15 MACHINE SET-UP 16-17 CONTROL PANEL INTERFACE OPERATION 18-19 CYCLE TIMER FUNCTIONS 20-25 CUTTER BLADE REPLACEMENT PROCEDURE PERIODIC MAINTENENCE PARTS LIST RECOMMENDED SPARE PARTS ELECTRICAL SCHEMATIC PNEUMATIC SCHEMATIC 32-36 TROUBLE SHOOTING... -
Page 3: Specifications
MACHINE SPECIFICATIONS PRIMARY ELECTRICAL: 120VAC 7AMPS CONTROL CIRCUIT: 24VDC AIR SUPPLY: 80PSIG CONTROL SYSTEM: MITSUBISHI FX1s-20MT CONTROL PROGRAM: M1250v10 MATERIAL SIZES: 25MM LAYFLAT – 90MM LAYFLAT BAND LENGTHS: .5” THROUGH 7” NOTE: NOT ALL LAYFLAT SIZES AND LENGTHS CAN BE RUN IN COMBINATION AND MAY REQUIRE SPECIAL HARDWARE TO RUN AT ALL MATERIAL THICKNESS: 40MICRON –... -
Page 4: Theory Of Operation
M500 THEORY OF OPERATION The Autocapsealer banding machine is designed to apply a heat shrinkable band to containers. The containers are then transported through a heat source allowing the banding material to shrink and conform to the surface of the container. This is usually for the purpose of tamper-evidence. -
Page 5: Functional Sequence
M500 FUNCTIONAL SEQUENCE • Upon turning the main disconnect to the on position the power will pass through the main fuse and onto the PLC, Servo Drive, Stepper drive (via the transformer), and the relay which will feed the bottle feed motor. - Page 6 MACHINE COMPONENTS CONTROL PANEL MATERIAL CLAMP MATERIAL FEED ROLLERS BUTTERFLY SUPPORT ARMS BELT SPEED CONTROL KNOBS (OPTIONAL EQUIP) BOTTLE FEED SPEED CONTROL PLUNGER CYLINDER MATERIAL GUIDE BAND STABILIZING FINGER PLUNGER CUTTER DOOR PROX...
- Page 7 MACHINE COMPONENTS MALE BLADE MATERIAL GUIDE BAND RETENTION SPRING PLUNGER DOWN MOVEMENT SPEED CONTROL PLUNGER FEMALE BLADE PRE-FEED / PERF ASSY THE MATERIAL IS FED OVER THE FIRST ROLLER, UNDER THE SECOND ROLLER, AND OVER THE PERF ROLLER. THE GUIDE IS IMPORTANT TO KEEP THE PERF LINE STRAIGHT.
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Page 8: Machine Set-Up
MACHINE SET-UP ALONG WITH YOUR MACHINE YOU WILL GET SOME SPACERS, STUDS, NUTS AND WASHERS. THESE ARE FOR SECURING THE MACHINE TO THE CONVEYOR SO THE ADJUSTMENTS STAY PUT WHEN YOU GET THE MACHINE SET. DRILL 2 HOLES IN THE CONVEYOR 22 ½”... - Page 9 ATTACH THE MATERIAL DISK HOLDER TO THE REAR OF THE FRAME. THERE ARE 2 SCREWS SUPPLIED, THEY GO FROM THE BOTTOM UP THROUGH THE FRAME INTO THE EXTENTION BRACKET. ATTACH THE SPRING AND SET THE DISK ON THE POST. THE SPRING WILL GET THE ROLL IN MOTION WHEN MATERIAL IS PULLED AND ACTIVATE THE BRAKE WHEN SUFFICIENT MATERIAL HAS BEEN UNWOUND.
- Page 10 THREADING THE MATERIAL INTO THE MACHINE WHEN PLACING THE ROLL OF MATERIAL ON THE DISK, THE ROLL SHOULD UNWIND COUNTER-CLOCKWISE. THE MATERIAL THEN GOES AROUND THE DANCER, UNDER THE REDIRECT ROLLER AND UP THE BACK OF THE CABINET. WHEN THE MATERIAL IS PULLED BY THE PREFEED, THE DANCER IS PULLED TOWARDS THE REDIRECT ROLLER...
- Page 11 DOWN THROUGH THE FEED ROLLERS TO THE CUTTING ASSEMBLY. WHEN YOU FIRST FEED A NEW STRETCH OF MATERIAL YOU MIGHT CRINKLE THE EDGES AND THE MATERIAL MAY NOT OPEN PROPERLY. CYCLE A FEW BANDS OUT OF THE MACHINE TO REMOVE ANY CRINKLED MATERIAL. THE MATERIAL WILL STAY BETWEEN THE GUIDES HANGING FROM THE...
- Page 12 WHEN SETTING THE HEIGHT OF THE MACHINE , FEED OUT A BAND AND LEAVE IT IN THE READY POSITION. TURN CYCLE OFF AND PUT A CONTAINER CLOSE TO THE BAND AND START WHERE THE BACK OF THE BAND IS SLIGHTLY ABOVE THE LID.
- Page 13 THE 2 SCREWS WILL HOLD THE PLATE AT THE DESIRED ANGLE. TO CHANGE THE ANGLE LOOSEN SCREWS AND PUSH THE CUTTER CYLINDER UP FOR MORE ANGLE OR PULL DOWN FOR LESS ANGLE. YOU CAN READ THE SCALE TO DETERMINE WHAT ANGLE YOU ARE SET AT.
- Page 14 PHOTOREGISTRATION OPERATION (OPTIONAL EQUIPMENT) THE PHOTO-EYE SENSES THE CLEAR AREA SEPARATING THE IMPRESSIONS. WE USE 2 TECHNIQUES TO ACHIEVE REGISTERED BANDS. THE FIRST TECHNIQUE IS TO HAVE A LENGTH 2 MMs LONGER BAND PROGRAMMED INTO THE BAND LENGTH ADJUSTMENT SCREEN AND THE PHOTO- EYE WILL STOP THE FEEDING PROCESS JUST SHORT OF THE PROGRAMMED LENGTH AT THE IMPRESSION LENGTH.
- Page 15 SETTINGS SO YOU DO NOT HAVE TO GO THROUGH THIS WHOLE PROCEDURE NEXT TIME. READ BEFORE THE MOVE THIS METHOD IS USED PRIMARILY USED ON THE M500-HS SERIES MACHINE, IF THIS METHOD IS USED, THERE WILL BE A STICKER INSIDE YOUR CONTROL BOX TO INDICATE SO.
- Page 16 HORIZONTAL PERFORATION (OPTIONAL EQUIPMENT) THE HORIZONTAL PERF IS LOCATED ON TOP OF THE CABINET. THE DISTANCE OF THE PERF FROM THE CUT LINE DETERMINES THE POSITION OF THE PERF LINE ON THE BAND. IF THE DESIRED POSITION OF THE PERF LINE NEEDS TO BE HIGHER ON THE BAND THEN THE PERF UNIT NEEDS TO BE MOVED AWAY FROM THE CUTTER.
- Page 17 CONTROL PANEL DESCRIPTION From the control panel, all functions can be turned on and off, and band length can be adjusted. The screen will flash prompts to assist you as to which buttons to press for which functions. When the machine is first powered up, certain text will appear on the screen while the electronics check initial readings.
- Page 18 Press the “C” button to enter the setup screen. [A] – Photo Registration [B] – Band Length Adjustment [C] – Horizontal Perforator NOTE: THE CYCLE AND FEED FUNCTIONS CANNOT BE TURNED ON AND OFF UNLESS YOU ARE IN THE MAIN MENU SCREEN PHOTO REGISTRATION ACTIVATION/DEACTIVATION To turn the photo registration function on and off on the “Photo- Reg”...
- Page 19 TIMER SETTINGS IN SOME CASES IT MAY BE BENEFICIAL TO CHANGE THE FACTORY TIMER SETTINGS. SOME BANDS WILL NEED MORE TIME BEFORE SENDING THE CUTTER BACK AND SOME PROJECTS WILL NEED MORE TIME BEFORE FEEDING A NEW LENGTH OF MATERIAL. MOST MACHINES WILL NOT NEED ANY ADJUSTMENTS TO ANY OF THE TIMERS.
- Page 20 WILL DELAY THE ACTION OF THE CUTTER TO OPEN. WHEN RUNNING A SMALL LAY-FLAT MATERIAL (TYPICALLY SMALLER THAN 50MM LAY-FLAT) THE VACUUM BLOCK HELPS PROVIDE GUIDANCE AS THE BAND IS PUSHED ONTO THE CONTAINER. LARGER SIZES THE MOVEMENT OF THE CUTTER TENDS NOT TO BE A FACTOR AS THE MATERIAL WILL OPEN FURTHER WITH THE MOVEMENT OF THE CUTTER.
- Page 21 11. #10 FLAT WASHER 12. 10-32 X .25 BTN 13. 10-32 X 1 SOC 14. # 8 FLAT WASHER 15. PISCO VACUUM GENERATOR 16. CUTTER RAILS 17. SLIDE PLATE 18. SLIDING PLATE BLOCK MARBURG INDUSTRIES, INC. CUTTER - EXPLODED VIEW...
- Page 22 BLADE REPLACEMENT PROCEDURE WARNING! Step 3 Step 5 Step 4 Procedure Steps: WARNING: NEVER ADJUST OR TAMPER WITH ITEMS INDICATED! WARNING: BLADES HAVE SHARP EDGES. HANDLE WITH CARE! 1. Turn machine power to OFF. 2. Unplug AC power cord. 3. Disconnect air lines from cutter cylinder. 4.
- Page 23 BLADE REPLACEMENT PROCEDURE Step 7 Step 8 Step 9 WARNING! Step 10 Step 11 Procedure Steps: 7. Using a 9/64” Allen wrench, remove 2 bolts that hold the vacuum block. WARNING: DO NOT LOSE SUCTION CUP! Note: Do not remove suction cup from vacuum block unless you plan to replace it.
- Page 24 Step 12 Step 13 Step 14 ProcedureSteps: Note: The face of the female blade that the guard was installed on will be the new cutting edge. Inspect the new cutting edge and ensure it is sharp and free of nicks. 12.
- Page 25 BLADE REPLACEMENT PROCEDURE Step 18 Step 22 Step 19 Step 16 Step 17 Procedure Steps: 16. Install female blade with 2ea. 10-32 screws with one #10 flat washer each. Hand tighten screws until they are just snug. Ensure that the new cutting edge is on the inside.
- Page 26 BLADE REPLACEMENT PROCEDURE Step 24 Step 27 Procedure Steps: 23. Open and close the cutter by grabbing the actuator block and moving forward and backward. Ensure that it moves smoothly. If there is a rough spot or if extreme force is required, loosen the female blade and start the procedure from step 21.
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Page 27: Periodic Maintenence
PERIODIC MAINTENANCE Weekly Put light coat of oil on cutter assembly Drain coalescing bowl (daily if necessary) Check for stress cracks in the Band Retention Spring Inspect for distortion of the suction cup Ensure band is cutting properly Clean debris from photo-eye lens and reflector Check that perforator is still perforating both layers if machine is equipped with optional perforator Monthly... -
Page 28: Parts List
PSG 3 AIR VALVES NVZ-5123-5DZ-01T- MTL ROLLER CLAMP MODULE FESTO EV-25-4 CUTTER CYCLINDER MQ3673-004 1 SET CUTTER BLADES MARBURG M500 BLADES M625 BLADES PLUNGER CYL CLIPPARD SDR-12-XXX-B CHANGE THE Xs TO THE STROKE LENGTH IE: 1 ½ COALESCING FILTER AWM30-N02Z... - Page 29 PRE-FEED SYSTEM QTY DESCRIPTION MANUFACTURER PART # STEPPER DRIVE MARBURG TM3PS1-XT1 STEP DRIVE X-FORMER MARBURG AA3344B (ALSO LISTED IN MAIN SYSTEM) PRE-FEED STEP MOTOR MARBURG M22-NRXD-LNN- NS-00 14 TOOTH PULLEY STOCK DRIVE AGH3-14DF03708 10 TOOTH PULLEY STOCK DRIVE A6A3-10DFO3708 PRE-FEED TIMING BELT STOCK DRIVE A6G3-025037 CLAMP MODULE...
- Page 30 RECOMMENDED SPARE STOCK LIST BASIC LIST 1 SET CUTTER BLADES PLUNGER CYLINDER MAIN FUSE STEPPER DRIVE AC FUSE 24VDC FUSE AIR VALVE CLAMPING MODULE VACUUM EJECTOR SUCTION CUPS BAND RETENTION SPRINGS PERF BLADES COMPLETE LIST ALL THINGS ON BASIC LIST STEPPER DRIVE STEPPER DRIVE TRANSFORMER STEPPER MOTOR...
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Page 31: Electrical Schematic
ELECTRICAL SCHEMATIC... -
Page 32: Pneumatic Schematic
PNEUMATIC SCHEMATIC... -
Page 33: Trouble Shooting
TROUBLE SHOOTING PROBLEM: MACHINE WILL NOT TURN ON POSSIBLE CAUSES: 1. MACHINE NOT PLUGGED IN 2. MAIN DISCONNECT TURNED OFF 3. E-STOP PRESSED 4. LINE FUSE BLOWN 5. 24VDC FUSE BLOWN 6. NO AIR PRESSURE (APPEARS MACHINE IS OFF) 7. DEFECTIVE ELECTRICAL COMPONENTS 8. - Page 34 PROBLEM: PRE-FEED WILL NOT PULL MATERIAL POSSIBLE CAUSES: 1. FUSE BLOWN ON STEPPER DRIVE 2. ROLLERS NOT ENGAGING PROPERLY 3. MATERIAL PATH CROOKED AND CAUSING JAM 4. SPRING SET INCORRECTLY UNDER DISK 5. PROX NOT SET CLOSE ENOUGH TO METAL DISK 6.
- Page 35 MATERIAL WILL NOT FEED POSSIBLE CAUSES: 1. SERVO DRIVE IN ERROR MODE 2. COUPLER BETWEEN MOTOR AND FEED ROLLERS BROKEN 3. SERVO MOTOR INOPERATIVE 4. LOOSE CONNECTION BETWEEN PLC AND SERVO DRIVE 5. MATERIAL STUCK IN PREFEED 6. NO AIR PRESSURE CHECK: 1.
- Page 36 1. INSPECT CONDITION OF BLADE 2. RESET BLADES ACCORDING TO BLADE REPLACEMENT PROCEDURE 3. CHECK THAT A MINIMUN OF 60PSI IS PRESENT TO MACHINE BANDS NOT GOING ONTO CONTAINER POSSIBLE CAUSES: 1. TIMING SET INCORRECTLY 2. MACHINE HEIGHT OUT OF ADJUSTMENT 3.
- Page 37 11. SET PLUNGER HEIGHT BY HOW FAR PLUNGER CYLINDER IS SCREWED INTO MOUNT 12. EXPERIMENT WITH DIFFERENT ANGLES 13. MATERIAL MAYBE TOO SMALL? 14. MATERIAL HAS CHANGED SIZE FROM BEGINNING 15. TRY HEAVIER GAUGE MATERIAL 16. ORDER PROPER SIZE CROSSFOLDING DEVICE 17.
- Page 38 HEAT-SHRINK TUNNEL (MARBURG Industries Inc.)
- Page 39 DATA SHEET HEAT TUNNEL Volt: 240 VAC Amp. 30 A Phase: Freq.: 50/60 Hz Power: 6000 W Length: 22 inch. Height: Height Adjust: 10 inch. Base: Stainless Steel Other Spec: FAN MOTOR Company: Dayton Model: 1TDP6 7021-3483 1/30 RPM: 3020 Volt: 240 V AC Freq.:...
- Page 40 HEAT-SHRINK TUNNEL Stainless Steel Construction -Flow-through ventilation This productive unit uses standard PVC heat-shrink stock on a wide variety of bottle shapes and sizes for tamper-evident packaging. The tunnel is a totally enclosed unit with dual controls, for greater flexibility. It operates on 240 VAC and uses two 3000 Watt Cal Rods as the heat source.
- Page 41 START-UP AND SHUT DOWN START-UP TO START THE SHRINK TUNNEL, SIMPLY PUSH THE POWER SWITCH ON THE SHRINK TUNNEL CONTROL PANEL TO THE ON POSITION. THIS WILL ACTIVATE THE HEATING ELEMENTS. THE SHRINK TUNNEL TEMPERATURE WILL RISE TO THE TEMPERATURE SETTING ON THE THERMOSTATIC POTENTIOMETER ON THE SHRINK TUNNEL CONTROL PANEL.
- Page 42 WARNING FAILURE TO INSTALL, SERVICE AND OPERATE THIS TUNNEL IN ACCORDANCE WITH PROPER ENGINEERING AND SAFETY TECHNIQUES MAY RESULT IN SERIOUS BODILY INJURY. CAUTION BEFORE ANY WORK IS TO BE DONE ON THE TUNNEL TURN THE POWER ON/OFF SWITCH TO THE OFF POSITION.
- Page 46 HEAT TUNNEL LIFT SYSTEM ASSEMBLY...
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