Table of Contents
Troubleshooting
Related Manuals for Racine Railroad Products 910161
Summary of Contents for Racine Railroad Products 910161
- Page 1 Hydraulic Rail Drill 910161 Operating and Maintenance Manual Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403 Phone: (262) 637-9681 ▪ Fax: (262) 637-9069 ▪ Email: custserv@racinerailroad.com www.racinerailroad.com...
- Page 2 910161 Hydraulic Rail Drill Hydraulic Rail Drill 910161 Record of Changes Rev No. Date Description of Changes Rev 2 10.2018 Engineering updates / manual format changes Rev 3 10.2019 Name Change Rev 3.1 1.2023 Update layout and format 1.2023 Rev 3.1...
-
Page 3: Table Of Contents
910161 Hydraulic Rail Drill Table of Contents Section 1: Overview and Safety ........................5 Hydraulic Rail Drill Overview ......................... 5 Environmental Protection ..........................5 Safety Information ............................5 Safety Terms ............................. 6 Machine Use and Safety Precautions ....................... 6 Section 2: Specifications and Installation ...................... 8 Specifications .............................. - Page 4 910161 Hydraulic Rail Drill Parts ................................26 Section 6: Warranty Terms and Conditions ....................31 1.2023 Rev 3.1 Phone: (262) 637-9681 Page 4 Original Instructions Email: custserv@racinerailroad.com www.racinerailroad.com...
-
Page 5: Section 1: Overview And Safety
910161 Hydraulic Rail Drill Section 1: Overview and Safety Hydraulic Rail Drill Overview RRP designs and manufactures equipment primarily for the repair and new construction of rail and railroad tie track maintenance. Hydraulic Rail Drill is a low pressure hydraulic rail drill MAG Series (Machined Aluminum, Gerotor) designed for drilling holes and fastening hardware. -
Page 6: Safety Terms
Do not make any modifications without authorization or written approval from Racine Railroad Products. Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM parts. Using non-OEM parts may compromise the safety of the machine. - Page 7 910161 Hydraulic Rail Drill Always shut disconnect the drill from the power source and make sure that all controls are in a safe position and install all appropriate locking and safety devices before doing any of the following: • Lubricating •...
-
Page 8: Section 2: Specifications And Installation
910161 Hydraulic Rail Drill Section 2: Specifications and Installation Specifications Weight: ......7.6 lbs (3.5 kg) Length: ......9.0 in (229 mm) Height: ......9.6 in (243 mm) Width: ......3.6 in (91 mm) Chuck Type: ....7/16" Quick Chuck Optimal Pressure: .. -
Page 9: Rail Drill Components
910161 Hydraulic Rail Drill Rail Drill Components 1.2023 Rev 3.1 Phone: (262) 637-9681 Page 9 Original Instructions Email: custserv@racinerailroad.com www.racinerailroad.com... -
Page 10: Hose Requirements
910161 Hydraulic Rail Drill Hose Requirements It is not often necessary or advisable to use long hoses. All hoses must have an oil resistant inner surface and an abrasion resistant outer surface. Each hose must have male pipe ends for most application. -
Page 11: Hydraulic Hose Recommendation
910161 Hydraulic Rail Drill Hydraulic Hose Recommendation Hydraulic Hose Recommendation Flow Per Circuit Length Each Hose Inside Diameter SAE Spec Hose SAE Spec Hose (Wire Braid) (Fiber Braid) Feet Meter Inch 5 to 8 19 to 30 To 50 To 15... -
Page 12: Connecting Hoses
910161 Hydraulic Rail Drill Connecting Hoses 1. Wipe quick couplers with a clean lint free cloth before connecting them. 2. Depressurize the system. 3. Allow system and hydraulic fluid to cool if too hot to handle. 4. Securely connect the return (tank “R”) hose from the power source to the tool. -
Page 13: Setting For Open-Center Or Closed-Center
910161 Hydraulic Rail Drill Setting for Open-Center or Closed-Center The Rail Drill is equipped to allow the tool to be used with either Open or Closed Center hydraulic power systems. To change between open and closed center remove the bolt holding the trigger to the spool and flip the trigger up. -
Page 14: Closed-Center Systems
910161 Hydraulic Rail Drill green represents the hydraulic fluid flow path through the drill. The trigger is not activated. Activation spool closed The trigger is activated. Activation spool now and returns hydraulic fluid back to tank. open and porting directs fluid to gerotor motor to turn shaft. - Page 15 910161 Hydraulic Rail Drill green represents the hydraulic fluid flow path through the drill. The trigger is not activated. Activation spool The trigger is activated. Activation spool now open closed with no return path. and porting directs fluid to gerotor motor to turn shaft.
-
Page 16: Section 3: Tool Operation
910161 Hydraulic Rail Drill Section 3: Tool Operation Personal Protective Equipment Before operating this machine, make sure that all general safety precautions are observed, and that proper personal protective clothing is worn as described below. At a minimum, operators should wear the following Personal Protective Equipment: 1. -
Page 17: Operation: Drill Socket / Bit
910161 Hydraulic Rail Drill Operation: Drill Socket / Bit The Rail Drill operates by automatically supplying fluid in such a way that it turns the drive shaft of the assembly. As the trigger is depressed, it moves the spool to close off the flow of oil to the return port and directs the flow of oil through the tool circuit. -
Page 18: Handle Grip Hydraulic Flow Indicators
910161 Hydraulic Rail Drill Handle Grip Hydraulic Flow Indicators Right Trigger Left Trigger 1.2023 Rev 3.1 Phone: (262) 637-9681 Page 18 Original Instructions Email: custserv@racinerailroad.com www.racinerailroad.com... -
Page 19: Inlet And Outlet Adaptors
910161 Hydraulic Rail Drill Inlet and Outlet Adaptors The steel adaptors serve to protect the forged aluminum threads from being damaged from other adaptors or couplers, especially tapered NPT pipe thread. The adaptors are polarized; the output adaptor is larger (SAE 8) because its internal feature interfaces with a reverse flow check ball. -
Page 20: Common Hook-Ups - Couplers
910161 Hydraulic Rail Drill Common Hook-Ups – Couplers Common Hook-Ups – Plumbed w/ Hose Set Non-Conductive Rubber (NCR) Hoses • 8-foot hose • 10-foot hose Swivels • 2 required • Located between the Inlet/Outlet adaptors and the hose assembly •... -
Page 21: Section 4: Maintenance
910161 Hydraulic Rail Drill Section 4: Maintenance It is highly recommended to practice regular check-ups and maintenance in accordance with the usage frequency to keep your tool in better condition and reduces total running costs. Do not perform maintenance on the machine while the hydraulic power source motor is running or when hoses are connected. -
Page 22: Troubleshooting
Where these and other possible inefficiencies exist, substantially larger reservoirs and/or coolers may be required. Should you have any problems or questions with your Rail Drill, please do not hesitate to contact the Racine Railroad Products. 1.2023 Rev 3.1 Phone: (262) 637-9681... -
Page 23: Troubleshooting Guide
910161 Hydraulic Rail Drill Troubleshooting Guide Symptom Cause Resolution Tool not properly connected Check pressure and return conditions Low oil volume and/or pressure Check hydraulic power source. Tool Tool will not operate. will not operate if inlet pressure is below 1000 psi or flow is less than... - Page 24 910161 Hydraulic Rail Drill Troubleshooting Guide Continued Symptom Cause Resolution Tool components loose. Factory service may be required. Tighten component hardware. Too leaks hydraulic fluid. Replace worn or damaged O-rings Damaged O-rings or gaskets. or gaskets. WARNING: Do not use tool. Tool...
-
Page 25: Section 5: Parts And Service Support
910161 Hydraulic Rail Drill Section 5: Parts and Service Support Technical Support & Service Telephone and web-based technical support is available for current production models through our Technical Service Department. Service Manuals and limited technical support may be available for models that are no longer in production. - Page 26 910161 Hydraulic Rail Drill Parts 1.2023 Rev 3.1 Phone: (262) 637-9681 Page 26 Original Instructions Email: custserv@racinerailroad.com www.racinerailroad.com...
- Page 27 910161 Hydraulic Rail Drill 1.2023 Rev 3.1 Phone: (262) 637-9681 Page 27 Original Instructions Email: custserv@racinerailroad.com www.racinerailroad.com...
- Page 28 910161 Hydraulic Rail Drill 1.2023 Rev 3.1 Phone: (262) 637-9681 Page 28 Original Instructions Email: custserv@racinerailroad.com www.racinerailroad.com...
- Page 29 910161 Hydraulic Rail Drill 1.2023 Rev 3.1 Phone: (262) 637-9681 Page 29 Original Instructions Email: custserv@racinerailroad.com www.racinerailroad.com...
- Page 30 910161 Hydraulic Rail Drill 1.2023 Rev 3.1 Phone: (262) 637-9681 Page 30 Original Instructions Email: custserv@racinerailroad.com www.racinerailroad.com...
- Page 31 • Any locally assigned identification Vendor Parts Warranty Period Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc., are covered directly by the manufacturer's warranty for their products. Warranty Parts and Service We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part Racine Railroad Products manufactures which is proven to be defective during the warranty period.
Need help?
Do you have a question about the 910161 and is the answer not in the manual?
Questions and answers