Gialix 36 MA Installer And User Manual

Gialix 36 MA Installer And User Manual

Electric boilers

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electric
Gialix
Range :
Gialix
MA -
(Ref. : 13141 )
Gialix
MA
f. : 13141 )
Gialix
MA -
(Ref. : 131
Gialix 1
- 400 V
(Ref. : 131
Gialix
MA -
(Ref. : 1314
Production site
Rue de la République
80210 Feuquières en Vimeu
Tel : 03.22.61.21.00.
Fax : 03.22.30.01.19.
RC Abbeville B 722 041 845
V
400 V
V
)
)
400 V
)
Ref. 1871067 / 0408351
Spare parts department
Tel : 03.22.61.21.21.
Fax : 03.22.30.01.19.
MA
kW

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Summary of Contents for Gialix 36 MA

  • Page 1 MA - (Ref. : 13141 ) Gialix 400 V f. : 13141 ) Gialix MA - (Ref. : 131 Gialix 1 - 400 V (Ref. : 131 Gialix MA - 400 V (Ref. : 1314 Ref. 1871067 / 0408351 Production site Rue de la République...
  • Page 2: Table Of Contents

    CONTENTS - GENERALITIES ............... p. 05 1.1 - Description .......................p. 05 1.1.1 - Setting for Low Temperature application ............p. 05 1.1.2 - Maximum Temperature settings summary ............p. 05 1.2 - Technical datas ......................p. 06 1.3 - Options ........................p. 07 1.4 - Control panel description ..................p. 08 1.5 - Boiler description ....................p.
  • Page 3 ONTENTS 2.5 - Starting the boiler ....................p. 47 2.5.1 - Filling the installation ..................p. 47 2.5.2 - Control settings ....................p. 49 2.5.2.1 - Parameters list ................p. 49 2.5.2.2 - Adjustment to another power using the parameters......p. 50 2.5.3 - Heating diagrams ...................p. 51 2.5.3.1 - Floor heating ...................p.
  • Page 5: Generalities

    1 - GENERALITIES 1.1 - DESCRIPTION Gialix range boilers are confined under a compact casing with removable front panel for easy access to any components. includes stainless steel reinforced heating elements which are easy to access and to remove from the bottom of the boiler.
  • Page 6: Technical Datas

    1.2 - Technical data description 36 kw 48 kw 72 kw 120 kw 196 kw maximum power (factory supply) 36 kw 48 kw 72 kw 120 kw 196 kw power steps power supply 400 V TRI 50 Hz adjustment of the max power by coupling P4 = 48 kw P4 = 96 kw P4 = 168 kw...
  • Page 7: Options

    «Control settings» -§ 2.5.2) (Ref. 710043) ➠ Ambience thermostat (TH) with timer for weekly schedule. For ambience temperature monitoring without ➠ DHW temperature sensor (for Gialix MA). Supplied automatic temperature adjustment of the boiler’s (Ref. 710029) with Gialix MA Comfort + requested temperature (see «Control settings»...
  • Page 8: Control Panel Description

    1.4 - CONTROL PANEL DESCRIPTION TOP DISPLAY SUMMER GREEN LED WINTER GREEN LED BUTTON - BUTTON + DHW BUTTON OPERATING DISPLAY RED LED ON/STAND-BY RADIATOR BUTTON AUTO/MANU BUTTON BOTTOM DISPLAY & & "# ! "# & & & & " )$ !
  • Page 9: Boiler Description

    36 kW – 48 kW – 72 kW 1.5 boiler description outgoing water return water electric suply 100°C overheat cut-out With manual reset terminals boiler sensor power contactors water presence detector terminals for control system control panel fuse over pressure relief valve electronic card 3 bars draining tape...
  • Page 10 196 kW return water outgoing water 100°C overheat cut-out with manual reset terminals power contactors water presence detector control panel terminals for control system draining tap electronic card 5 heating elements clamps for wires of the control accessories...
  • Page 11: Basic Hydraulic Circuits

    2.1 - BASIC HYDRAULIC CIRCUITS Gialix range electric boilers are designed for direct connection to radiators (Safety temperature limiter set at 100°C and maximum boiler temperature -TCMA parameter n° - set at 80°C). For connection to a underfloor water circuit, refer to «Setting for low temperature application» §1.1.1 and «Control settings»...
  • Page 12: Installation Notice

    2.2 - Installation notice ➠ Disconnector NF ➠ Safety relief drain Depending on local existing regulation a disconnector Connections and pipes must be made of corrosion might be needed to prevent the heating water flowing resistant materials. back into the domestic water circuit. In this case this disconnector will be connected to sewage.
  • Page 13 2 - Installation 72kW 120 kW ➶ ➹ ➘ ✑ ✒ ✓ Ü ➘ ➘ ➴ ➷ ➘ Ü ✛ ✔ ï ✔ ✛ ✔ ✑ ✓ ✑ Ú ✚ Ù ✙ ➴ ➶ ï ✢ ➱ ➮ ➬ ➷ ✗...
  • Page 14 196 kW...
  • Page 15 ➭ ➲ ➯ ➨ ➩ ➨ ➩ ➭ ➭ ➫ ➳ ➵ ➸ ➺ ➻ ➼ ➽ ➳...
  • Page 16 72kW 120 kw ➾ ➚ ➪ ➾ ➚ ➪ ➹ ➹ ➶ ➶ ➴ ➷ ➬ ➮ ➱ ✃ ✃ ➬ ❐ ❒ ❮ ❰ ➴ ➷ ➬ ➮ ➱ ✃ ✃ ➬ ❐ ❒ ❮ ❰ Ï ➱ ❰ ➬...
  • Page 17 r (R) ê é ë ì í î ï ð ñ ë...
  • Page 18 • • phase 400 V tri Gialix 36 kW ò ó ô õ ö ÷ ø Gialix 48 kW ù ú ô õ ú ÷ ø Gialix 72 kW ö û ô õ ü û ÷ ø Gialix 120 kW ü...
  • Page 19 • • • - Gialix 36 kW ✿ ❀ ❁ ❂ ❃ ❄ ❅ ❀ ❆ ❇ ❈ ❉ Gialix 48 kW ❃ ❊ ❁ ❂ ❃ ❄ ❋ ● ❆ ❇ ❈ ❉ Gialix 72 kW ❋ ❍ ❁...
  • Page 20 Gialix 36 kW ❘ ❙ ❚ ❯ ❱ ❲ ❘ ❳ ❨ ❩ ❬ ❭ ❪ ❭ ❫ ❴ ❵ ❛ ❜ ❝ Gialix 48 kW ❱ ❞ ❚ ❯ ❱ ❲ ❘ ❳ ❨ ❩ ❬ ❭...
  • Page 21 72 kW • 120 kW • • M10 TH 6.8 • 2,5 x 0,4mm. 5,5 x 0,8mm. ➋ ➌ ➍ ➎ ➏ ➐ ➑ ➒ ➓ ➔ ➏ → ➑ ➎ ➒ ➓ ➏ ➑ ➓ ➐ ➎ ➣ ↔ →...
  • Page 22 196 kW • ➘ ➴ ➷ ➬ ➮ ➱ ✃ ❐ ❒ ❮ ➮ ❰ ✃ ➬ ❐ ❒ ➮ ✃ ❒ ➱ ➬ Ï Ð ❰ Ñ ❐ Ò ➬ Ñ Ó Ò Ô Ï ➬ Õ ➮ ➱ Ï...
  • Page 23 þ 36kW 72kW 120kW ñ ò ó ó ò ñ ò ó ó ò ô ò õ ö ó ò ÷ ø ù ú ò ý ÷ ø ù ú ò ü ÷ ø ù ú ò û ÷ ø ù...
  • Page 24 2.4.2.4 Wiring diagrams 36 and 48 kW Colours : marron = brown, blanc = white, gris = grey, rose = pink, violet = purple, rouge = red, bleu = blue, orange = orange, noir = black, jaune = yellow L1 = phase AQS = 100°C overheat cut-out with manual reset N = neutral K1 to K2 = power contactor...
  • Page 25 72 kW Colours : marron = brown, blanc = white, gris = grey, rose = pink, violet = purple, rouge = red, bleu = blue, orange = orange, noir = black, jaune = yellow L1 = phase AQS = 100°C overheat cut-out with manual reset N = neutral K1 to K2 = power contactor F = fuse, 4 amp, 5 x 20 mm...
  • Page 26 120 kW Colours : marron = brown, blanc = white, gris = grey, rose = pink, violet = purple, rouge = red, bleu = blue, orange = orange, noir = black, jaune = yellow L1 = phase AQS = 100°C overheat cut-out with manual reset N = neutral K1 to K2 = power contactor F = fuse, 4 amp, 5 x 20 mm...
  • Page 27 196 kW Colours : marron = brown, blanc = white, gris = grey, rose = pink, violet = purple, rouge = red, bleu = blue, orange = orange, noir = black, jaune = yellow L1 = phase AQS = 100°C overheat cut-out with manual reset N = neutral K1 to K2 = power contactor F = fuse, 4 amp, 5 x 20 mm...
  • Page 28: Connections Of The Accessories

    2.4.2.5 Connection of the accessories 3 way valve Heating and sanitary water heating using a for the sanitary water circuit 1 – 2 : TA(room thermostat) or SA(room temperature sensor) 3 – 4 : optional outdoor temperature sensor 5 – 6 : sanitary water thermostat or sensor 7 –...
  • Page 29 2.4.2.6 Connection of the load shedding devices when any non differential circuit breaker of 3 phase connection electricity meter 36 and 48 kW possible load shedding either on D1 or on D2 (single phase – 1 way) electricity board with 500 or 300 mA protection 72 kW to 196 kW possible load shedding either on D1 or on D2 or on D3 (single phase –...
  • Page 30 2.4.2.7 Internal wiring diagrams 36 kW and 48 kW...
  • Page 31 L1 – L2 – L3 = phase AQS = 100°C overheat cut-out with manual reset N = neutral K1 to K2 = power contactor 27A F = fuse, 4 amp, 5 x 20 mm T1 and T2 = heating elements 18 kw C1 = electronic card with digital display H = clock CC : pump...
  • Page 32 72 kW...
  • Page 36 196 kW R marking for power cables cut by a relay (K11 to K6)
  • Page 38 36kW : 36 kW ❭ ❪ ❫ ❪ ❴ ❪ ❵ ❡ ❡ ❡ ❥ ❥ ✐ ❧ ❥ ✐ ❢ L1 : 60A ❣❝ ✐ ❢ ✐ ✐ ❞ ❣ ❝ ❧ ✐❢ ❧ ❝ ❝ ❣ ❣ ❞ ❞...
  • Page 39 48kW : 48 kW ➄ ➅ ➆ ➅ ➇ ➅ ➈ ➍ ➍ ➍ ➒ ➒ ➑ ➔ ➒ ➑➎ L1 : 80A ➏➋ ➑➎ ➑ ➑ ➌ ➋ ➔ ➔ ➏ ➑➎ ➏➋ ➏➋ ➌ ➌ ➌ ➌ ➌ ➊...
  • Page 40 72kW : 72 kW ➘ ➴ ➷ ➴ ➬ ➴ ➮ L1 : 120A ❮ Ô Ô Ò Ô Ï❐ ❰ Ñ ❮ Ï❐ Ñ ❮ Ï❐ ❒ Ñ Ò Ô Ò Ô Ï❐ ❒ ❒ ❒ Ñ ❒ ❰ ❰...
  • Page 41 • Ajustment 56 kW ø ù ú ù û ù ü ✟ ✟ ✟ ✟ ✄ ÿ ✄ ÿ ÿ ✆ ✁ ✆ ✁ ✄   ✆ ✝ ✟ ✝ ✆ ✄ ÿ         ✂ ✂ ÿ ✁...
  • Page 42 120kW : 120 kW ✱ ✲ ✳ ✲ ✴ ✲ ✵ ❁ ❁ ❁ ❁ ✺ ✼✸ ✾ ✺ ✼✸ ✼✸ ✾ ✺ ✼✸ ❁ ✼✸ ❁ ✼✸ ✿ ✼✸ ✾ ✺ ❁ ✾ ✼✸ ❁ ✼✸ ✿ ❁ ✻ ❁...
  • Page 43 • Ajustment 104 kW ❤ ✐ ❥ ✐ ❦ ✐ ❧ ① ① ① ① s♦ ♦ ♦ ♦ ✉ ① ♦ ✈ ♦ ✉ ① s♦ ✉ ① s♦ ✉ ✈ ① ① ✈ ✈ ✉ ✉ ♦ ✉ ✉...
  • Page 44 • Ajustment 88 kW ↕ ➙ ➛ ➙ ➜ ➙ ➝ ➫ ➫ ➫ ➫ ➢ ➠ ➠ ➥ ➧ ➢ ➥➠ ➥ ➠ ➠ ➠ ➥ ➧ ➢ ➫ ➫ ➥ ➨ ➥ ➧ ➥ ➠ ➧ ➥➠ ➫ ➫...
  • Page 45 196kW : 196 kW à á â á ã á ä é é ð ë ç ð ëç ë ç é é î î ð ð ç ð ç ë ë ç ê é é ë í ê î î é...
  • Page 46 • Ajustment 177 kW ✣ ✤ ✥ ✤ ✦ ✤ ✧ ✬ ✳ ✬ ✪ ✳ ✮ ✮✪ ✬ ✱ ✬ ✱ ✳ ✳ ✮ ✪ ✪ ✬ ✮✪ ✮ ✭ ✰ ✬ ✱ ✱ ✬ ✭ ✰ ✳ ✴ ✵...
  • Page 47 • Ajustment 159 kW ❬ ❭ ❪ ❭ ❫ ❭ ❴ ❞ ❦ ❜ ❢ ❦ ❢❜ ❞ ❞ ❦ ✐ ❜ ❦ ❜ ❢ ❜ ❢ ❢ ❞ ❞ ❤ ❡ ✐ ✐ ❞ ❤ ❦ ❧ ♠ ♥ ♦...
  • Page 48: Starting The Boiler

    2.5 - Starting the boiler 2.5.1 - Filling the installation ➠ Fill the boiler with water. ➠ Make sure that the installation is equipped with bleeders at highest points of the installation for an efficient drainage. Top display MAKE SURE NO AIR REMAIN INSIDE Summer LED Winter LED THE BOILER BEFORE CUT-OVER...
  • Page 49: Control Settings

    2.5.2 - Control settings For fitter’s use only ➠ Press (0 sec) to change the value of the ➠ Press (3 sec) to enter the setting menu parameter (on bottom display) for 4 minutes : ➩Parameter # starts flashing on top display ➠...
  • Page 50: Parameters List

    2.5.2.1 - Parameters list See previous page for setting procedure & " % " " % " ! " " " % . ! . " " " % & " ' " % " ' (% " " % "...
  • Page 51 2.5.2.2 Adjustment to another power than the nominal power using the parameters boilers are supplied with the maximum power (36 kW, 48 kW, 72 kW, 120 kW, 196 kW) it is possible to adjust to another power by modifying the parameters factory setting of paramater nr 15 : 1.
  • Page 52: Floor Heating

    2.5.3.1 - Floor heating 2.5.3.2 - Radiators The boiler is delivered ex-work with a 100°C safety Do not change ex-work settings with 100°C safety aquastat aquastat. Example of use : Example of use Boiler outflow requested temperature TC (°C) Boiler outflow requested temperature TC (°C) TCMA = 70°C TCMA = 50°C TCMI = 40°C...
  • Page 53: Timer Input Parametering

    2.5.4 - TIMER INPUT PARAMETERING • Adjusting the parameter n°23 at 01, the boiler requested temperature lows to 1/8 of its value when the timer contact is closed (terminals 20 - 21) • Adjusting the parameter n°23 at 02, the boiler requested temperature lows to 1/4 of its value when the timer input contact is closed (terminals 20-21) •...
  • Page 54: Temperatures Display

    2.5.5 - TEMPERATURES DISPLAY 2.5.6 - DISPLAY AND ADJUSTMENT STATUS OF CONNECTED OF AMBIENCE REQUESTED THERMOSTATS OR TEMPERATURE WITH AQUASTATS AMBIENCE SENSOR During standard operating the boiler’s temperature is displayed on top. Adjustments below are only possible if parameter # is set Below displays are only possible if parameters # •...
  • Page 55: Maintenance And Troubleshooting

    2.6 - Maintenance and Troubleshooting 2.6.1 - Meters display The control is equipped with 6 meters to count heating cycles (the unit is 100 cycles). Time to Parameter on top Value down Requested value Press button(s) Signification push of the display the display Access to meters 3 sec.
  • Page 56: Maintenance

    2.6.2 - Maintenance We recommend to have the boiler checked once a year by a qualified technician. ➠ The water pressure inside the heating circuit will be checked on a regular basis (The water pressure displayed on bottom display will never reach a value below zero when cold). ➠...
  • Page 57: Failures Display

    Troubleshooting Trouble Reason ➠ Slightly unscrew the pump without leakage ➠ Screw back according to folowing instructions : Partly screw to opposite screws with a 3Nm torque. Partly screw the other two opposite screws with a 3 Nm torque. The pump is to The pump is noisy strongly tight Fully screw the first two screws with a 5Nm...
  • Page 58: Temperature Sensors

    2.6.5 - Temperature sensors 2.6.5.1 - Boiler sensor (SC) and 2.6.5.2 - Outside temperature DHW sensor (SECS) sensor (SExt) Ohmic values (10kΩ at 25°C) Temp.°C R Ohms Temp.°C R Ohms Temp. Résistance Element Temp. R Ohms 412135 7686 Ω Ω °C °C 383178...

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