Shelbourne Reynolds 6000 Series Original Operator's Manual

Shelbourne Reynolds 6000 Series Original Operator's Manual

Hedge / verge trimmer

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MAN-10007
6000
OPERATORS MANUAL
ORIGINAL INSTRUCTIONS
Issue 1
17/01/2023

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Summary of Contents for Shelbourne Reynolds 6000 Series

  • Page 1 MAN-10007 6000 OPERATORS MANUAL ORIGINAL INSTRUCTIONS Issue 1 17/01/2023...
  • Page 3 When the inspection is complete, THIS FORM MUST BE COPIED & RETURNED TO:- Shelbourne Reynolds within 30 days of delivery to customer, otherwise the invoice date to the dealer will be deemed to be the start date for the warranty period.
  • Page 4 ................. Privacy Notice Here at Shelbourne Reynolds Engineering Ltd we take your privacy seriously and will only use your personal information to administer your account and provide the products and services you have requested from us. We would occasionally like to contact you with details of other products you may be interested in, special offers we provide and details/invitations to shows, working demonstrations and open days, however this would be no more than once or twice per year.
  • Page 5: Ordering Spare Parts

    Dear Customer, Parts manuals are not supplied with this machine but they can be ordered from your Shelbourne Reynolds dealer or alternatively downloaded from the Shelbourne Reynolds website ( www.shelbourne.com ) Manuals are located through the Parts and Service section followed by Manuals and then to Powerblade Manuals. Here you will find Operators and Parts manuals for various years’...
  • Page 6 MAN-00000 The list on the following pages highlights the optional build kits that also make up your exact configuration of machine. Sub-assemblies and optional build kits. Non-current production highlighted KIT-08431D GP1500 Motor Hydraulics for 6056 & Part No. Description 6060T with NLB Inner boom HC Head hydraulic hose kit options KIT-08353...
  • Page 7 MAN- 00000 KIT-08295 Axle bracket kit (CNH) KIT-08234 Axle bracket kit (CNH) KIT-08280 Axle bracket kit (Fendt) KIT-08170 Axle bracket kit (John Deere) KIT-08276 Axle bracket kit (John Deere) KIT-08198 Axle bracket kit (John Deere) KIT-08360 Axle bracket kit (Kubota) KIT-08218 Axle bracket kit (MF) KIT-08214...
  • Page 8 MAN- 00000...
  • Page 9 MAN-00000 EC Declaration of conformity for machinery (Machinery Directive 2006/42/EC, Annex II, sub. A) Manufacturer: Shelbourne Reynolds Engineering Ltd. Address: Shepherds Grove Industrial estate, Stanton, Bury St Edmunds, Suffolk. England. IP31 2AR Name and address of the person (established in the European Community/EEA)
  • Page 10 MAN-00000...
  • Page 11 CONTENTS Section 1 INTRODUCTION FOREWORD IMPROVEMENTS AND CHANGES SERVICE PARTS MACHINE IDENTIFICATION HEDGE / VERGE TRIMMER WARRANTY POLICY Section 2 SAFETY PROCEDURES ACCIDENT PREVENTION SAFETY SIGNS ACCIDENT PREVENTION BEFORE STARTING ACCIDENT PREVENTION WHEN COUPLING AND UNCOUPLING TO THE TRACTOR ACCIDENT PREVENTION WHEN USING THE PTO SHAFT ACCIDENT PREVENTION WHEN USING THE HYDRAULIC SYSTEM ACCIDENT PREVENTION WHEN OPERATING ACCIDENT PREVENTION WHEN REMOVING A FOREIGN OBJECT /...
  • Page 12 ATTACHMENT – 3 POINT LINKAGE STABILISER, TRACTOR TO TRIMMER ATTACHMENT – DRAWBAR KIT, TRACTOR TO TRIMMER FITMENT OF AXLE FRAME STABILISER TO THE TRIMMER ATTACHMENT – AXLE FRAME STABILISER, TRACTOR TO TRIMMER 5.10 ADJUSTING AND CONNECTING THE PTO DRIVE SHAFT 5.11 CONNECTING THE CONTROLS 5.12...
  • Page 13 HYDRAULIC HOSES AND ADAPTORS ACCUMULATOR SAFE REMOVAL 8.10 CARE OF THE ROTOR 8.11 FLAIL HEAD 8.12 BUSHES AND PINS 8.13 RECOMMENDED TORQUE FOR FASTENERS 8.14 STORAGE...
  • Page 15: Service Parts

    INTRODUCTION FOREWORD This manual will assist the operator in using the Shelbourne Reynolds 6000 range of hedge / verge trimmers to realise their full potential whilst indicating safe procedures. This manual should be used in conjunction with the manual of the tractor or prime mover.
  • Page 16 (the “Warranty”), it is the buyer’s responsibility to ensure that the selling dealer has completed the warranty registration details and that they are submitted to Shelbourne Reynolds Engineering Ltd. within 30 days from the date of delivery. Using the machine implies the knowledge and acceptance of these warranty terms.
  • Page 17: Repair Costs

    1) given notice in writing with full information regarding the failure, to Shelbourne (or the Shelbourne authorised dealer) during the Warranty Period, and within 15 days of the failure; 2) given Shelbourne (or the Shelbourne authorised dealer) a reasonable opportunity of examining the machine or the damaged or defective parts; 3) if requested by Shelbourne, returned the damaged or defective parts (via the original Shelbourne authorised dealer) within 30 days of notification of a defect;...
  • Page 18: Limitations Of Liability

    Manual, and only using Shelbourne genuine parts. Proof of service work may be requested prior to approval of any claim under the Warranty; 6) failure due to use of incorrect oil or lubricants, contamination of the oil, or oil which has served its useful life or failure to carry out proper maintenance as recommended in the Shelbourne Operators Manual;...
  • Page 19: Extended Warranty

    6) Any loss or costs arising from the inability to use the machine due to any defect with the machine, and during the time taken to repair or replace the machine; 7) The cost of hire or purchase of any replacement machine; 8) Recovery of broken-down machine;...
  • Page 20: Transfer Of Warranty

    Shelbourne giving prior written consent. 1.5.10 EXPORT CUSTOMERS If you are based outside of the UK, warranty terms and conditions outlined above may differ depending on your market. Please contact Shelbourne Reynolds Engineering Ltd. for further information.
  • Page 21: Safety Procedures

    The tractor manufacturers, operator manual safety precautions should also be adhered to when using a Shelbourne Reynolds hedge / verge trimmer. The ‘SAFE STOP’ procedure is mentioned throughout this manual. It is extremely dangerous to carry out any work on a machine while it is under power.
  • Page 22: Safety Signs

    SAFETY SIGNS The following safety signs appear on the machine and are for your safety and the safety of other people. Ensure that you identify each safety sign and understand its warning. These safety signs must be kept in a legible condition and must be replaced if missing or damaged.
  • Page 23 590475 01 PTO shaft rotational speed must not exceed 540 RPM. 800212 01 Tighten check chains to stop lateral movement. 193391 01 Ensure PTO shaft guards are fitted, and chains attached. 800219 01 Stay clear of tractor-machine area when coupling-up. High risk of crushing.
  • Page 24 800222 01 800217 01 800215 01 800213 01 Never reach into Stay a safe Never reach Check bolt / belts Flail area. distance from into the for tightness. Allow machine to the machine. crushing stop before working Danger from danger area as on it.
  • Page 25 ACCIDENT PREVENTION BEFORE STARTING Read the manual thoroughly. Read the tractor operators manual thoroughly. Ensure that the operator’s manual is handed to the customer. Ensure bystanders are at a safe distance when moving the hedge / verge trimmer by overhead slinging or forklift. Ensure hedge / verge trimmer stands are pinned into correct position for transportation (see section 4).
  • Page 26 Ensure that tractor windows are protected with protective glazing, metal mesh or polycarbonate guards of appropriate size and strength, so that the operator is protected from any thrown debris or component. Ensure all tractor mesh/polycarbonate guards are suitable for the job, undamaged and well maintained.
  • Page 27 Use only the procedure described in section 5 for further information. When the hedge / verge trimmer is fitted with an axle-mounting sub frame ensure that the tractor is fitted with compatible axle latches of the correct spacing. Ensure the hedge / verge trimmer is sitting stable on level ground and cannot tip over in any direction, before coupling and after uncoupling.
  • Page 28 Never lay underneath the trimmer when coupling or uncoupling the machine. Reach through from the top and side to fit, adjust and remove the drawbar kit. ACCIDENT PREVENTION WHEN USING THE PTO SHAFT Read the PTO (power take-off) manual thoroughly. Ensure that the PTO operator’s manual is handed to the customer and is supplied with the shaft.
  • Page 29 ACCIDENT PREVENTION WHEN USING THE HYDRAULIC SYSTEM Due to the possibility of oil contamination on your skin it is recommended to use PPE (Personnel Protective Equipment), wear gloves, when handling hydraulic hose connectors. Beware, residual pressure in hydraulic lines. Do not connect to tractor hydraulic system if it can deliver more than 210 bar of pressure (hydraulic roller hoses –...
  • Page 30 ACCIDENT PREVENTION WHEN OPERATING. The hedge / verge trimmer must not be put into operation until the user has been given proper initial instructions either by the dealer or by one of Shelbourne Reynolds' representatives or employees. It is the owner’s responsibility that anybody else who uses the machine is competent and has received instructions or training.
  • Page 31 No person may be allowed to ride on the hedge / verge trimmer. No other person may be allowed to ride in the tractor when the hedge / verge trimmer is being operated. In the event of a malfunction, immediately cease operation and secure the hedge / verge trimmer and tractor in its stationary position.
  • Page 32 Always inspect the work area to ensure any dangerous objects (stones, steel posts, wire etc.) are removed before commencing cutting. Always operate the machine at the correct PTO speed (see section 2.2 and 3.4). Always adjust the driving speed to suit the driving conditions. Avoid fast turning when driving uphill, downhill or across a slope.
  • Page 33 Cutting head in contact with the ground Always be aware of your surroundings and operate accordingly. Be aware of confined areas and reduced heights. Bear in mind adverse weather conditions, such as snow, ice, wind and rain. Ensure always use the minimum reach necessary to make cut. Take particular care on slopes.
  • Page 34 Only operate the tractor or machine controls from the tractor seat. Do not do so if anyone is anywhere near the machine. If the PTO is run quickly when oil is very cold the thick oil will be difficult for the pumps to suck in, causing cavitation.
  • Page 35 ACCIDENT PREVENTION WHEN LEAVING THE MACHINE Always park the machine on a level and firm site. If leaving, detached from tractor ensure the parking stands and cutting head pivot shoe foot are securely locked / lowered into position. Do not leave the machine where it might be knocked over by animals or vehicles.
  • Page 36 Ensure the safe disposal of any waste oil and filters. OEM replacement parts and accessories from Shelbourne Reynolds have been specially designed for use with the Shelbourne Reynolds, hedge / verge trimmer. Any replacement parts and accessories not supplied by Shelbourne Reynolds have not been tested and approved by us.
  • Page 37 Avoid fingers or hands becoming pinched or trapped when replacing the drive belts. Ensure fingers or hands don’t become pinched or trapped when opening or closing the hydraulic tank hood. 2.11 ACCIDENT PREVENTION WHEN TAKING ON PUBLIC ROADS Road traffic regulations must be observed when using or transporting the hedge / verge trimmer on roads, paths and other public places.
  • Page 38 It’s recommended to disconnect all electrical, hydraulic connections and the PTO driveshaft from the hedge / verge trimmer so that it cannot be inadvertently operated during road transport. Ensure lift cylinder is locked using the two taps located on the main lift cylinder (see section 7) Ensure the rear road lights are free of debris and are clearly visible.
  • Page 39: Noise Emissions

    2.14 PROPER USE Shelbourne Reynolds hedge / verge trimmers are based on state-of-the-art technology and are manufactured in accordance with recognised safety requirements. Nevertheless, the use of the machine does not preclude the risk of injury to the user or third parties and/or the risk of damage to the machine itself or to other materials or items of equipment.
  • Page 40: No Liability For Consequential Damage

    OEM replacement parts and accessories from Shelbourne Reynolds have been specially designed for use with the Shelbourne Reynolds hedge / verge trimmer. Any replacement parts and accessories not supplied by Shelbourne Reynolds have not been tested and approved by us. The installation and/or the use of non-Shelbourne...
  • Page 41: Specification And Description

    SECTION 3: SPECIFICATION AND DESCRIPTION DESCRIPTION The machine consists of a cutting head, which is positioned by a number of articulating booms, mounted to a frame, which carries the relevant control and drive systems. A double-skinned head shell (A) with a rotor (B) is fitted with a choice of cutting flails. This is driven by a hydraulic motor (C) mounted within the envelope of the head.
  • Page 42: Intended Use

    All 6000 trimmers are fully independent hydraulic machines. All 6000 machines are fitted with a rear lighting board; this should be connected to the standard 7-pin trailer plug. INTENDED USE The machine is intended to be used on typical farms and highways for annual or biennial cutting of hedges and for cutting grass and weeds on verges and banks.
  • Page 43 Technical Specifications 6056 6060T Controls Electronic Joystick Control Standard Standard Hydraulics Oil Capacity 190litres 190litres Independent Hydraulics Standard Standard Oil Cooler Standard Standard Arm Features Parallel Boom Geometry Standard Standard Boom type Fixed Telescopic Hydraulic Slew 102deg 102deg Arm Break Back Standard Standard Head Float...
  • Page 44 REACH DIMENSIONS 6056 6060T Retracted Extended Max reach (A) head horizontal 5.62 m 4.99 m 6.13 m Max reach (B) head vertical 5.47 m 4.83 m 5.97 m Max height (C) head vertical 6.75 m 6.05 m 6.91 m Max height (D) head horizontal 5.63 m 5.08 m 5.93 m...
  • Page 45 HC cutting head below. LH (Outboard) drive RH (Inboard) drive Cutting head choice of flails - ‘T’ flails, reversible Competition flail, up cutting only (grass and (hedges and light to medium hedges) occasional grass) The HC cutting head is available with a hydraulically operated front nose option (Not available for GP heads).
  • Page 46 Narrow lane bracket option for all 6000 timmers (Only available on LH drive heads). Highways kit option includes 7-piece chevron kit, magnetic arrow, two florescent boom transfers and a central warning strobe light. This is recommended if working on public highways and is Chapter 8 compliant.
  • Page 47: Handling And Transportation

    SECTION 4: HANDLING AND TRANSPORTATION Refer to section 2 for safety procedures. To prevent damage to the trimmer the machine should only be moved by one of the following methods. UNLOADING / LOADING Refer to section 2.3 for accident prevention before starting. 1.
  • Page 48 2. By slinging and using an overhead lifting device, generally during loading and unloading. Attach slings or chains to the designated lifting / sling points. Sling point on main pivot rocker. Sling point on inner boom. Ensure the lift cylinder taps are closed before lifting commences and the slew locking device is fitted (see section 7.1).
  • Page 49 Pivot shoe foot Pivot shoe foot fully down fully up position supporting cutting head...
  • Page 51: Preparation For Use

    SECTION 5: PREPARATION FOR USE Refer to section 2 for safety procedures. Use the dealer pre-delivery / installation check and warranty registration form positioned at the front of this manual to check through the hedge / verge trimmer. This section will help to expand on the pre-delivery/installation. CHOICE OF TRACTOR Refer to section 2.3 for accident prevention before starting.
  • Page 52 The hedge / verge trimmer is suitable for a Category 2 tractor linkage and in most instances Category 3. Shelbourne Reynolds Engineering Ltd recommends that this be of good quality and in good condition. Check the condition of any quick release ball ends carefully, as they will be subjected to upward forces.
  • Page 53 If fitting another manufacture axle brackets ensure to follow their instructions on how to fit the axle brackets to the tractor. Axle brackets to suit Shelbourne Reynolds hedge / verge trimmer should be set at either 1000 or 1100 mm between centres. In fitting these brackets, it may be required for the removal of the check chain bracket which in turn should be incorporated into the design of the axle bracket.
  • Page 54 Shelbourne Reynolds axle brackets supplied will be accompanied by the axle bracket parts list and fitting instructions which will include specific instructions on how to fit the axle brackets to specific tractors. FITMENT OF 3 POINT LINKAGE STABILISER TO THE TRIMMER Refer to section 2.4 for accident prevention when coupling and uncoupling to the...
  • Page 55 1. Fit Kit-08342 Three point mounting kit onto the trimmer main frame. 2. Connect both items 1 onto the trimmer using nuts and bolts (item 2, 3 & 4). Keep the nuts and bolts loose at this stage. Allow both items 1 to rest onto the ground. 3.
  • Page 56 Nose piece (item 8) connected to main frame 7. Keep unused components for when attaching the hedge / verge trimmer to the tractor. FITMENT OF DRAWBAR KIT TO THE TRIMMER Refer to section 2.4 for accident prevention when coupling and uncoupling to the tractor.
  • Page 57 ATTACHMENT – 3 POINT LINKAGE STABILISER, TRACTOR TO TRIMMER Refer to section 2.4 for accident prevention when coupling and uncoupling to the tractor. Throughout this section item numbers mentioned are related to the below drawing of KIT-08237B. See parts manual MAN – 10114, Kit-08237B for more details. 1.
  • Page 58 Tractor Ball Lower Pin item 9 Lynch pin Item 6 Spacer item 16 4. The tractor should then be carefully reversed slowly towards the machine, to attach the tractor lift arms onto the lift arm bracket. Allowing either fixed ball end lift arms to enter the Lift arm bracket clevis and pin, to correctly align or quick release lift arms to align and travel under balls.
  • Page 59 7. Check the outside diameter of the tractor top link pin in relation to the internal rocker diameter to ensure a good sliding fit. Use spacers provided items 10, 11 and 12 to reduce the amount of gap between the outside diameter of the top link pin to the internal diameter of the rocker.
  • Page 60 11. Ensure pins items 5 are removed then slowly raise the 3 point linkage of the tractor to the required height for carrying the machine. Ideally the tractor PTO and the gearbox shaft should be at the same level. When lifting the 3 point shafts (items 1) will be sliding through the 3 point yoke (item 7).
  • Page 61 16. Then shorten the tractor left hand drop arm or lengthen the right hand drop arm as much as possible so that the hedge / verge trimmer is parallel to the tractor axle. This will remove the accumulation of clearances within the tractor rear linkage once the hedge / verge trimmer is boomed out to the side.
  • Page 62 ATTACHMENT – DRAWBAR KIT, TRACTOR TO TRIMMER Refer to section 2.4 for accident prevention when coupling and uncoupling to the tractor. See parts manual MAN – 10114, Kit-08284 for more details. 1 Connect the larger diameter end of the adjustable link into the tractor drawbar clevis using the tractor drawbar pin.
  • Page 63 See parts manual MAN – 10114, Kit-08239 and Kit-08339 for more details. Ensure the machine is on a firm level site with plenty of room to conduct the fitting operation. Fitment of the axle frame stabiliser kit to the hedge / verge trimmer. Note: Throughout this section 5.8 and 5.9 item numbers mentioned are related to the above drawing KIT-08239.
  • Page 64 2. The axle frame stabiliser which connects to the tractor can be set at two different widths. Both Pin arms item 2 and 3 can be swapped over to give either 1000 or 1100mm depending on which width the axle brackets attached onto the tractor axle have been set.
  • Page 65 4. It’s also possible to reduce the overall axle frame size further if required. This is done by cutting material off the hitch sub frame at the specified points. Cut off at marked notches 70mm & 140mm from edge each end 5.
  • Page 66 2. On the trimmer main frame assembly identify the Lift arm bracket. This should be free to swing at all times when using an axle frame stabiliser system. Lift arm bracket 3. For lift arms of the quick release ball end type fit the tractor balls, Lower pin (item 15), Spacers (item 16) and Lynch pins (item 10) to both sides of trimmer frame on the locked Lift arm bracket.
  • Page 67 Ensure clearance maintained between the tractor and machine. 5. Once the tractor axle brackets and the axle frame assembly are aligned connect the axle frame into the axle brackets either by shortening the top link (item 12) set in POS ‘B’ or slowly and carefully raising the tractor’s lift arms. The sub- frame will rise at its front so that the Lift arms (item 2 and 3) engage into the latches.
  • Page 68 Top link storage Hitch subframe position item 1 item 12 8. The machine should then be slowly and carefully raised to a height that brings the tractor’s PTO shaft and the gearbox input shaft to the same approximate height. 9. To prevent undue stress on the top link clevis of the tractor, the system uses the tractor’s lift arms to carry the weight of the machine.
  • Page 69: Connecting The Controls

    Fit the PTO shaft ensuring: Connect the steel Connect the pull release yoke plastic pull end to the tractor release type yoke end to the hedge / verge trimmer With the PTO connected but with its drive disengaged, ensure that the machine can be lowered to its standing height without the PTO fouling on any part of the tractor or machine, the link arms fouling in any way or the electrical cables being stretched.
  • Page 70 A 12-volt power supply is required for the electrical controls. A separate 12-volt power supply is also required for the oil cooler. These must be connected, via a suitable fuse. The power supply must not come from the cigarette lighter, three pin connector or trailer 7 pin socket: due to the electric controls having a high current draw.
  • Page 71 Power supply oil cooler • Wire 2 (positive feed for cooler) with twenty-amp fuses to the positive battery terminal. • Wire 3 (negative feed for cooler) to the negative battery terminal. Route and secure the power lead into the tractor cab, terminating close to the controls armrest.
  • Page 72 Rotor drive cable control lever should be mounted onto the fixing screws on the LH side of the electronic controls. Secure via the two wingnut’s. Rotor drive cable control lever Wingnut’s 5.12 FINAL ATTACHMENT AND RUN UP Refer to section 2.7 for accident prevention when operating. Attach the lighting board 7 pin plug.
  • Page 73 Ensure Rotor cable function is in its neutral position see section 6.1. Start the tractor at low to medium revs, engage the PTO to allow the oil to circulate for about 10 minutes without operating any other control valves. This will make sure that the oil is thoroughly filtered by passing it through the filters but the minimum of other components.
  • Page 74 the ground. If applicable close the telescopic cylinder. Ensure the roller is positioned in its upper most position (bolt up type or hydraulic). 3. Slew the machine fully backwards, so that the booms are directly behind the tractor. 4. The reach cylinder may now be closed bringing the head to between 400 – 600mm of the rear light board.
  • Page 75 14. Remove the top link. Refit the pins (items 5) so that the 3 point yoke weight (item 7) can be supported. 3 point yoke item 7 Pins item 5 15. Remove the top link pin between the tractor and 3-point linkage rocker. Then swing the 3 point assembly away from the tractor towards the trimmer main frame.
  • Page 76 4. Once sitting stable, remove the top link from position ‘A’ or its storage position and place in position ‘B’ (see next page). POS ‘A’ POS ‘B’ 5. Detach the tractor lift arms from the Lift arm bracket. 6. Release the axle bracket latches, allowing the sub frame to be lowered clear of the tractor by extending the adjustable top link.
  • Page 77 SECTION 6: CONTROLS Refer to section 2 for safety procedures. 6000 ELECTRIC PROPORTIONAL CONTROLS The controls are made up from an electric proportional joystick and buttons for the auxiliary functions combined with a cable lever control for the cutting head rotor. Emergency stop: The big red button will stop the power to the controls, preventing anything from being operated.
  • Page 78 These actions are proportional; that is small joystick displacements give slow cylinder movements and large displacements give faster cylinder movements. Shelbourne Reynolds Ltd or a Shelbourne Reynolds approved dealer will set-up the controls to the operators liking when the machine is delivered.
  • Page 79 Telescopic (option): The buttons on the top of the joystick operate the telescopic boom. Tele out Tele In In addition to the joystick, there are 4 additional buttons; each represented by a diagram. Their meanings are detailed below. Slew forward: Rotates the arms into the work position next to the tractor. Slew backward: Rotates the arms into the transport position behind the tractor.
  • Page 80 Lift Float (option): Allows the arms to follow the contours of the ground. An accumulator carries the weight of the arms. Lifting or lowering will adjust the amount of force the head exerts on the ground. Hold the button down for 1 second to activate lift float.
  • Page 81 Forwards Toggle latch Backwards Rotor down cut - push lever forwards Rotor stop – push or pull into neutral position Rotor up cut - pull lever backwards Always stop the rotor by leaving the lever in its neutral position when not in use.
  • Page 82 6000 CONTROL BOX SETTINGS How to adjust the control box settings set points “Press & hold the Lift and Head float buttons”, then power up to enter into a “Settings mode”. At this point the power green led will continually flash to indicate you’re in the “Setting menu”.
  • Page 83 Before adjusting the setting value to another firstly cover the arm float button LED. “Slew back” (left middle) will enable you to change the setting value. The “Head float button” will indicate this value setting by flashing with 3 second delay then repeat. Head float button led Slew backwards (Flashing then 3 second...
  • Page 84 5. Head angle (H/A) left / right 1 flash = Anti clock (out) left 2 flash = Clock (in) right If no buttons are pressed for 10 seconds the system times out of the settings menu power led becomes solid again or “turn off” and on using emergency stop will save the value and return out of the settings mode.
  • Page 85: Operation

    SECTION 7: OPERATION Refer to section 2 for safety procedures. MOVING FROM TRANSPORT TO WORK POSITION See section 2.7 for accident prevention when operating. • For 4 point mounting machines lower the tractor 3 point linkage so that the weight of the machine is carried by the stabiliser system. For axle mounted machines this is not required.
  • Page 86: Starting The Rotor

    • Power up the controls, twist and let the emergency stop rise to allow the screen to power up. Engage the PTO. • Lower the lift cylinder until the rocker is clear from the bump stop. Extend the reach cylinder so that when the slew cylinder is extended the trimmer head misses the tractor wheel / cab.
  • Page 87 STOPPING THE ROTOR See section 2.7 for accident prevention when operating. The rotor can be disengaged with the PTO running at working revs, because of the design of the motor control valves. However, it is good practice to reduce the engine speed first.
  • Page 88 3. The reach cylinder can now be fully closed bringing the outer booms onto the bump stop on the inner boom. 4. The pad above the top link, the rocker bump stop should be adjusted to suit your tractor so that there is at least a 300mm gap between the booms and the rear of the tractor cab, otherwise the boom members will be subjected to considerable stress should the head / outer boom bounce.
  • Page 89 6. On 4 point mounted machines we recommend that the linkage is carefully raised by a small amount for transportation – so that the weight of the machine is carried on the lower link arms of the tractor rather than its top link anchor point. As the linkage is raised you will find that the nose plate can rotate by a small amount within the stabiliser frame.
  • Page 90 9. Disengage the PTO and turn the control box power off. 6000 trimmers come with road lights as standard so these should be connected when on the highway. Ensure the cutting head is not obscuring lights visibility. WORKING ON THE HIGHWAY See section 2.11 for accident prevention when taking on public roads When intending to operate on the highway consult the local Highways Department regarding notifications and approval, as rules and regulations will vary from area to...
  • Page 91 The nose is adjustable into one of seven positions using a series of holes within the nose assembly. To reduce the danger of debris being thrown out of the front of the head the nose MUST be set in its lowest position for verge work, and as low as is practical for hedge cutting.
  • Page 92 The two cylinders are hydraulically linked and work together as a pair. Should these cylinders become out of phase with each other it’s possible for them to be synchronised by operating the roller to the fully down position, then continue to operate the spool powering down for a few seconds allowing the cylinders to synchronise and oil to pass through both the cylinders.
  • Page 93: Wire Cutter

    Nose stop bolt Ensure that both hoses are correctly connected to the tractor spool before adjusting the nose. High oil pressures can be generated if actuated with one hose disconnected. Ensure not to force the nose against stationary objects such as tree trunks, gate and telegraph poles, at speed as this may result in excessive damage occurring to the flail head shell assembly.
  • Page 94 Lift float can be engaged or disengaged on the control box. Lift float facility is, operated by manually charging an accumulator. This reduces the load on the roller; thereby lowering the breakback forces and saves the operator from having to constantly alter the cutting height.
  • Page 95 7.12 CUTTING THICKNESS The below is a guide to maximum sizes. 7.13 REMOVING FOREIGN OBJECTS OR BLOCKAGE FROM THE MACHINE Refer to section 2.8 – Accident prevention when removing a foreign object or blockage. If during operation, a knocking sound is heard or the cutting head stalled then there will be a foreign object such as a large stone, tyre, wire, etc or a build-up of material within the cutting head area.
  • Page 96 If the obstruction has still not been removed, it’ll need removing manually. Ensure that the cutting head is lowered to the ground or supported in such a way that hydraulic or mechanical failure cannot injure any personnel. Position the Cutting head vertically upright so the rotor can be accessed.
  • Page 97: Telescopic Arm

    Never adjust or remove valves from the slew cylinder. Consult with your dealer or Shelbourne Reynolds if you suspect some function is not working correctly. Adjusting without being authorised to do so by Shelbourne Reynolds will invalidate warranty as the machine components may see excessive forces which may result in component failure.
  • Page 98 Narrow lane bracket in its fully closed position Narrow lane bracket in its fully extended position rotated 53 degrees When the narrow lane bracket is not being used it should be locked in its fully closed position by inserting the locking pin and retaining with the pin into the hole nearest the pin handle.
  • Page 99 7.18 DEBRIS BLOWER KIT See section 2.7 for accident prevention when operating. A debris blower kit can optionally be fitted at the rear of the hedge / verge trimmer. The blower is powered from a tractor hydraulic spool valve. The return oil must go directly through a free flow connection i.e., filler plug. Do not use a quick release coupling, through a spool valve on the return line.
  • Page 100 7.19 OVERHEAD POWER LINES (OHPLs) See section 2.7 for accident prevention when operating. The operator should always take care to minimise the height of the machine in its transport position. The operator should also be aware of any obstructions overhead, such as power line, telephone lines or bridges.
  • Page 101 Exclusion zones are shown in shaded area below. Exclusion Exclusion zone Exclusion zone zones for high voltage low voltage (LV) pole with (HV) transformer Never allow any part of the machine to enter the exclusion zone. Operation of any part of the hedge / verge trimmer or tractor within 10 meters horizontally of an OHPL is not recommended.
  • Page 102 See ‘Health & Safety Executive’ website for the following website address showing more information relating to overhead power lines http://www.hse.gov.uk/electricity/information/overhead.htm.
  • Page 103: Maintenance And Storage

    SECTION 8: MAINTENANCE AND STORAGE Refer to section 2 for safety procedures. MAINTENANCE SCHEDULE Refer to section 2.10 for accident prevention when servicing / adjusting the machine. Please see below table showing the overall 6000 trimmer maintenance schedule. LUBRICATION Refer to section 2.10 for accident prevention when servicing / adjusting the machine.
  • Page 104: Pto Shaft

    The following transfer will be found on the top hood on the machine – PTO SHAFT Refer to section 2.5 for accident prevention when using the PTO shaft Grease both universal joints every 10 hours (or daily). Every 100 hours (or every 2 weeks), separate the telescoping members and grease along the length of the inner shaft.
  • Page 105: Hydraulic Oil

    Check gearbox oil level regularly, a sight glass is fitted on the side to facilitate this on GEA-0183 – Gearbox. Sight glass for checking gearbox oil level CARE OF HYDRAULICS See section 2.6 for accident prevention when using the hydraulic system. Hydraulic component life can be radically shortened by contamination, overheating or cavitation.
  • Page 106 If a biodegradable oil is to be use, please contact Shelbourne Reynolds Ltd with the oil specification to check suitability. No fixed interval at which the hydraulic oil should be renewed can be stated. This will depend on the way in which the oil is worked and how well it is looked after.
  • Page 107 Radiator Fan housing Fan assembly fixings Blow the radiator out using high pressure air until clear line of sight can be seen through the radiator in all areas. Ensure to reach full extremities of the radiator. Then refit the fan assembly using the fixings removed. FILTRATION Refer to section 2.6 for accident prevention when using the hydraulic system The machine is equipped with a suction strainer, situated in the bottom of the tank.
  • Page 108 A visual indicator situated at the side of the return filter housing should be showing in the green. If this is showing red the filter element should be changed immediately. If another hydraulic component has failed, then the return filter should also be renewed forthwith.
  • Page 109: Torque Setting

    Recommended torque settings for hose nuts and adaptors: Ensure not to over torque hydraulic fittings. SIZE (BSP) TORQUE SETTING Hose nuts Adaptors lbf-ft lbf-ft 1/4” 3/8“ 1/2“ 5/8“ 3/4“ 1” ACCUMULATOR SAFE REMOVAL (Optional with lift float) Refer to section 2.6 for accident prevention when using the hydraulic system The accumulator must be pressurised for the lift float to function correctly.
  • Page 110: Flail Head

    Every machine has a rotor balance sheet supplied in its manual canister from new. If the balance sheet is missing contact Shelbourne Reynolds who hold a copy and will re-issue the balance sheet upon quoting the machine or head serial number.
  • Page 111 Flail attached onto the cutting head rotor without any balance weights or washers. Flail Flail bolt (95mm LONG) Fitted as standard. Flail nut Torque setting 270Nm (200 lb/ft) Flail attached onto the cutting head rotor with balance weights and longer flail bolt.
  • Page 112 Ensure that there is nothing wrapped around the rotor or roller. All 6000 cutting heads are belt driven, check the belt tension regularly. This requires the removal of the drive cover. Loosen fixings to remove drive cover Note – Fixings are captive on drive cover Apply a load (8kg) per belt until a deflection of approximately 7-8mm at the mid span is...
  • Page 113 8.12 BUSHES AND PINS Bushes protect all pivots that are subject to movements. In the unlikely event these are subjected to extreme wear they should be renewed promptly to reduce shocks, keep movements predictable and protect the underlying steel. 8.13 RECOMMENDED TORQUE SETTING FOR FASTENERS Refer to section 2.10 for accident prevention when servicing / adjusting the machine The table on the next page gives correct torque values for various size and grade of...
  • Page 114 8.14 STORAGE Refer to section 2.12 for accident prevention when cleaning and storing the machine Clean the machine thoroughly, making sure that high-pressure water does not contact bearings, seals, or electrical components. Avoid washing paintwork at very close range or with very high pressure. Release the tension in the drive belts but replace the drive cover to keep the light out.

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