ABB HD5-B-101 Original Instructions Manual

Three position enabling device with safe as-i slave

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Original instructions
HD5-B
Three position enabling device with safe AS-i slave

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Summary of Contents for ABB HD5-B-101

  • Page 1 Original instructions HD5-B Three position enabling device with safe AS-i slave...
  • Page 2 Electrification Sweden AB representative if you have any questions or comments. Suitability for use ABB Electrification Sweden AB shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, ABB Electrification Sweden AB will provide applicable third-party certification documents identifying ratings and limitations of use that apply to the products.
  • Page 3: Table Of Contents

    Table of contents INTRODUCTION ................................4 ....................................... 4 URPOSE ....................................4 ARGET GROUP ....................................4 REREQUISITES ..................................4 PECIAL INSTRUCTIONS SAFETY ................................... 5 ....................................5 NTENDED USE ....................................5 ORRECT USE ................................. 5 ORESEEABLE MISUSE ..................................6 PPROVED PERSON ..................................6 AFETY PRECAUTIONS .................................
  • Page 4: Introduction

    Prerequisites It is assumed that the reader of this document has the following knowledge:  Basic knowledge of ABB Electrification Sweden AB products  Knowledge of the AS-i Bus system ...
  • Page 5: Safety

    2. SAFETY Intended use HD5-B-xxx is a three-position enabling device with integrated AS-i technology, according to the AS-i specification V 3.0, it is operated in the standard addressing mode. (see chapter "AS-i data") The device is intended for connection to an AS-i safety bus and connected to a suitable safety controller. Additionally, the machinery or the equipment causing the potential danger needs to be put in jog position or otherwise restricted in movement, speed, temperature, etc.
  • Page 6: Approved Person

     In case of breakdown or damage to the product, contact ABB Electrification Sweden AB. Do not try to repair the product. It might accidentally cause permanent damage, impairing the safety of the product and in turn lead to serious personnel injuries.
  • Page 7: Disposal

    Caution! Please note, if you in non-compliance with the specifications and restrictions of these operating instructions (e.g. duty cycle, temperature, etc.) can lead to the functionality of the enabling device failing and unintended machine stop. After a shutdown in according to this, the function of the 3-position enabling device will be restored, if the values below the limits.
  • Page 8: Product Description

    The enabling device is connected to the AS-i Bus in the usual way using a fixed spiral-cable or via a M12 connector built into the device. Product range The HD5-B product range includes the following models Function HD5-B-101 HD5-B-102 Three-position button Emergency stop button Emergency stop button status LED...
  • Page 9 5. TOP button [5] 7. LEDs “red“ and “green“ 6. TOP button [6] 2. Emergency stop button 3. Emergency stop button 8. Assist Light status LED 4. Front button [S4] 13. AS-i Status LED Integrated in housing: 10. Home position sensor 1.
  • Page 10: Function Descriptions

    4. FUNCTION DESCRIPTIONS Three-position button The three-position button provides signals, which:  When activated, allow the machine or equipment to be activated using a separate start control signal.  When deactivated, initiate a stop function which prevents the machine or equipment from starting.
  • Page 11: Emergency Stop Button

    Emergency stop button The built-in emergency stop button has two force guided normally closed contacts. The emergency stop button shall initiate an emergency stop function, thereby removing energy to the hazardous functions in the event of emergency. The holders developed for this three-position device allow for the emergency stop button to be pressed when the three-position device is placed in the holder.
  • Page 12: Emergency Stop Led

    The controls for the feedback LED are independent from the emergency stop button function. The programmer is solely responsible for their signaling function. ABB Electrification Sweden AB does not accept any liability for damages of any kind caused by signaling that is not logical, and the resulting misjudgements and errors by users.
  • Page 13: Front Button

    Front button The front button is located above the three-position button. The button is user-defined and can be controlled via wiring. Attention! This signal is not failsafe and must not be used for a safety function. Note on activation of front button The button must be pressed down vertically.
  • Page 14: Signal Led

    Signal LED A green and a red LED are integrated in the housing, above the emergency stop button. The LEDs are user-defined and can be controlled in via AS-I Bus. Home position sensor This function provides information as to whether the three-position device is in its holder. The home position sensor delivers a signal, transmitted via AS-I Bus when HD5 is in place in the active holder (HD5-M-001).
  • Page 15: Status Led For As-I Bus

    The reason of the positioning is to avoid confusing the user with too many visual signals AS-i (green) Fault (red) Description No power supply to AS-i Normal operation AS-i communication disrupted Flashing No data exchange because address = 0 alternating flashing alternating flashing Peripheral error flashing Recognizes double addresses (ABB version only)
  • Page 16: Connections Hd5-B-Xxx

    5. CONNECTIONS HD5-B-xxx...
  • Page 17: Installation

     Make sure that the three-position device is completely in the holder.  Make sure that the connection cable is an original cable from ABB and protected from mechanical damage to ensure highest safety and reliability.  Make sure that the cable carrying the control signals from the three-position device is physically separated from cables that carry power.
  • Page 18 Note on the connection on AS-I Bus When using enabling devices with connectors, always use cables without additional shielding for reasons of interference immunity. Cables for harmless use can be found in the accessories chapter or on request. If the enabling device is connected by spiral cable, the maximum line length must be reduced by 12m per enabling device when an AS-i line is occupied by more than three type HD5-B-xxx enabling devices.
  • Page 19: Maintenance

    If the device is not working or is damaged, the device must immediately be put out of service. Please contact your regular contact for maintenance work or your nearest ABB customer service or dealer. Do not attempt to repair the product yourself. Any attempt to interfere with the device will result in a loss of warranty.
  • Page 20: Model Overview, Accessories

    8. MODEL OVERVIEW, ACCESSORIES HD5-B-xxx Type Article number Description HD5-B-101 2TLA920502R0003 3-pos button, 1 front button, 2 top buttons, Emergency stop, flashlight, home position sensor HD5-B-102 2TLA920502R0004 3-pos button, 1 front button, 2 top buttons, flashlight, home position sensor HD5-B-101...
  • Page 21: Hd5 Accessories

    HD5 accessories Suitable for Type Article number Description HD5-M-001 2TLA920509R0001 Active holder HD5-B-xxx HD5-M-002 2TLA920509R0002 Passive holder HD5-B-xxx M12-C51-AS-i 2TLA910093R0000 Cable 5m/ 5 pin HD5-B-xxx M12-C51S-AS-i 2TLA930051R0000 Cable 10m/ 12 pin HD5-B-xxx HD5-M-00x M12-C51-AS-i M12-C51S-AS-i Note „HD5-M-00X“ To guarantee all safety functions of HD5 when it is in holder, it is urgent to ensure that the holder is securely fastened.
  • Page 22: Technical Data

    9. TECHNICAL DATA Manufacturer ABB Electrification Sweden AB Address SE-721 61 Västerås, Sweden Power supply Operational voltage 30 VDC, AS-i Bus, tolerance 26 - 31,6 VDC Overall power consumption <150 mA General Protection class IP65 Ambient temperature for during operation -10°C...
  • Page 23 < 43 ms (with setting „Disturbance immunity“) The response times refer exclusively to the AS-i monitor Pluto from the manufacturer ABB. When using an AS-i monitor from another manufacturer, the response times may differ. Further information on the profile and addressing, see chapter "AS-i configuration"...
  • Page 24 Safety / Harmonized Standards 2006/42/EC – Machines, 2014/30/EU – EMC, 2011/65/EU – RoHS2, 2015/863-RoHS3 EN ISO 12100-1:2010, EN ISO 13849-2:2012, IEC 62061:2015, EN 60204-1:2006+A1:2009 EN 61000-6-2:2005, EN 61000-6-3:2007 SILCL 3 PL e, category UL/CSA 60947-5-1 UL/CSA 60947-5-5 only for variants with an E-Stop is included Certificates TÜV Süd cULus...
  • Page 25: As-I Data

    The following bit description relates to functions that are generally possible and is set out in detail in the data sheet enclosed with the product (or available from ABB), depending on the configuration. ABB versions HD5-B-xxx (up to 12 enabling devices may be used on one AS-i string)
  • Page 26: Dimensions

    DIMENSIONS Three position device HD5-S-xxx All dimensions are in millimeters (mm) Holder HD5-M-00x All dimensions are in millimeters (mm)
  • Page 27: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY...
  • Page 28 — — — ABB Electrification Sweden AB Revision (B) © Copyright 2022 ABB. SE-721 61 Västerås All rights reserved. abb.com/lowvoltage Revision date Specifications subject 25.08.2022 to change without notice. Document number 2CDC172107D0201...

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Hd5-b-102

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