Agilent Technologies TS-8989 PXI User Manual
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Agilent Technologies TS-8989 PXI User Manual

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Agilent TS-8989 PXI
Functional Test System
Diagnostics User's Guide
Agilent Technologies

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Summary of Contents for Agilent Technologies TS-8989 PXI

  • Page 1 Agilent TS-8989 PXI Functional Test System Diagnostics User’s Guide Agilent Technologies...
  • Page 2 Notices Warranty Safety Notices © Agilent Technologies Inc. 2014 No part of this manual may be reproduced in The material contained in this document is any form or by any means (including elec- provided “as is,” and is subject to change,...

  • Page 3: Table Of Contents

    Table of Contents Legal Information Warranty Technology Licenses Restricted Rights Legend Service and Support Agilent on the web Agilent by phone Safety and Regulatory Information Safety Summary Safety Notices General Safety Considerations Environmental Conditions Before Applying Power Ground the System Fuses Operator Safety Information Safety Symbols and Regulatory Markings...
  • Page 4 Standard instruments and the system.ust file Configuring the system.ust file in the System Configuration Editor Configuring and Running the DGN Testplan Configuring and Running the CEDGN Testplan Installing the Diagnostic Test Fixtures Installing the CEDGN fixture kit bracket Resolving Test Failures Diagnostic Testing Details DGN Testplan Description and Flow Sequence 00: Global Reset...
  • Page 5 U8989-61619 E8782A/E8783A Pin Matrix Cable U8989-61620 SLU Utility Cable U8989-61621 24/16/8 Channel Load Card Cable U8989-61622 48 Channel Load Card Cable U8989-61623 Universal Instrument Routing Card Cable U8989-61624 Heavy Duty Load Card Cable TS-8989 Diagnostics User’s Guide...
  • Page 6 THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK. TS-8989 Diagnostics User’s Guide...
  • Page 7 List of Figures Figure 2-1 Examples of exposed connectors Figure 3-1 Configure DUT power supply in the CEDGN testplan Figure 3-2 Installing the U8989-61625 CEDGN Test Fixture Figure 3-3 Installing the SLU Utility U8989-61620 CEDGN Test Fixture with a U8989-61625 CEDGN Pin Matrix Cable Figure 3-4 Installing the Load Card U8989-61 1 CEDGN Test Fixture...
  • Page 8 Figure 4-9 Pin Matrix Fixture Test (Aux Pin) Figure 4-10 DAC Output Port Test Figure 4-11 DAC Output Sense Port Test Figure 4-12 DAC Trigger Port Test Figure 4-13 DMM Internal Switching Connection Test Figure 4-14 VI Voltage and Current Test - VI Interlock Connection Figure 4-15 DIO DI DO Test...
  • Page 9 Figure 5-1 U8989-61625 E8792A/E8793A Pin Matrix Cable Figure 5-2 U8989-61625 E8792A/E8793A Pin Matrix Cable Schematic Figure 5-3 U8989-61619 E8782A/E8783A Pin Matrix Cable Figure 5-4 U8989-61619 E8782A/E8783A Pin Matrix Cable Schematic Figure 5-5 U8989-61620 SLU Utility Cable Figure 5-6 U8989-61620 SLU Utility Cable Schematic Figure 5-7 U8989-61621 24/16/8 Channel Load Card Cable Figure 5-8...
  • Page 10 THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK. TS-8989 Diagnostics User’s Guide...
  • Page 11 List of Tables Table 2-1 General environmental requirements Table 2-2 Safety symbols and regulatory markings Table 2-3 Suggested anti-static solutions for site planning Table 3-1 List of standard instruments in the TS-8989 system Table 4-1 V/I source output value Table 5-1 U8989-61625 Cable Pinout Table 5-2 U8989-61619 Cable Pinout...
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  • Page 13: Legal Information

    TS-8989 PXI Functional Test System Diagnostics User’s Guide Legal Information Warranty Technology Licenses Restricted Rights Legend Service and Support Agilent on the web Agilent by phone Agilent Technologies...

  • Page 14: Warranty

    Legal Information Warranty Warranty The material contained in this document is provided “as is,” and is subject to being changed, without notice, in future editions. Further, to the maximum extent permitted by applicable law, Agilent disclaims all warranties, either express or implied, with regard to this manual and any information contained herein, including but not limited to the implied warranties of merchantability and fitness for a particular purpose.

  • Page 15: Restricted Rights Legend

    (June 1987) or any equivalent agency regulation or contract clause. Use, duplication, or disclosure of Software is subject to Agilent Technologies’ standard commercial license terms, and non- DOD Departments and Agencies of the U.S. Government will receive no greater than Restricted Rights as defined in FAR 52.227- 19(c)(1- 2)(June 1987).

  • Page 16: Service And Support

    Legal Information Service and Support Service and Support Any adjustment, maintenance, or repair of this product must be performed by qualified personnel. Contact your customer engineer through your local Agilent Service Center. Agilent on the web You can find information about technical and professional services, product support, and equipment repair and service on the web: http://www.agilent.com/...

  • Page 17: Safety And Regulatory Information

    TS-8989 PXI Functional Test System Diagnostics User’s Guide Safety and Regulatory Information Safety Summary Safety Notices General Safety Considerations Environmental Conditions Before Applying Power Ground the System Fuses Operator Safety Information Safety Symbols and Regulatory Markings Declaration of Conformity Electrostatic Discharge (ESD) Precautions...

  • Page 18: Safety Summary

    Safety and Regulatory Information Safety Summary Safety Summary The following general safety precautions must be observed during all phases of operation of this instrument. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument.

  • Page 19: General Safety Considerations

    Safety and Regulatory Information General Safety Considerations General Safety Considerations This product is provided with a protective earth terminal. The protective features of this product may be impaired if it is used in a manner not specified in the operation instructions.

  • Page 20: Environmental Conditions

    Safety and Regulatory Information Environmental Conditions Environmental Conditions The TS- 8989 Automotive Electronics PXI Functional Test System is designed for indoor use only. Table 2- 1 shows the general environmental requirements. Table 2-1 General environmental requirements Environment condition Requirement Maximum altitude 2000 meters Operating temperature 5 °C to 40 °C...

  • Page 21: Before Applying Power

    Safety and Regulatory Information Before Applying Power Before Applying Power Verify that the product is set to match the available line voltage and that all safety precautions are taken. Note the external markings of the instruments described in “Safety Symbols and Regulatory Markings”.

  • Page 22: Operator Safety Information

    Safety and Regulatory Information Operator Safety Information Operator Safety Information Module connectors and test signal cables connected to them cannot WA R N I N G be operator-accessible. Cables and connectors are considered inaccessible if a tool (such as a screwdriver, wrench, or socket) or a key (for equipment in a locked cabinet) is required to gain access to a conductive surface connected to any cable conductor (High, Low, or Guard).

  • Page 23: Safety Symbols And Regulatory Markings

    Safety and Regulatory Information Safety Symbols and Regulatory Markings Safety Symbols and Regulatory Markings Symbols and markings on the system, in manuals, and on instruments alert you to potential risks, provide information about conditions, and comply with international regulations. Table 2- 2 defines the symbols and markings you may find in a manual or on an instrument.
  • Page 24 Safety and Regulatory Information Safety Symbols and Regulatory Markings Table 2-2 Safety symbols and regulatory markings (continued) Symbol Description Frame or chassis terminal. Terminal is at earth potential. Used for measurement and control circuits designed to be operated with one terminal at earth potential.

  • Page 25: Declaration Of Conformity

    Safety and Regulatory Information Declaration of Conformity Declaration of Conformity The Declaration of Conformity (DoC) for this instrument is available on the Agilent website. You can search the DoC by its product model or description at the web address below. http://regulations.corporate.agilent.com/DoC/search.htm If you are unable to search for the respective DoC, contact your local N O T E...

  • Page 26: Electrostatic Discharge (Esd) Precautions

    Safety and Regulatory Information Electrostatic Discharge (ESD) Precautions Electrostatic Discharge (ESD) Precautions Static electricity is destructive to your production process and the TS- 8989. Careless handling and poor site planning can cause system reliability problems and reduce your product yield. The system may not be as easily damaged as the modules you will be testing, but good anti- static planning will help ensure high reliability.

  • Page 27: End Of Life: Waste Electrical And Electronic Equipment (Weee) Directive 2002/96/Ec

    Safety and Regulatory Information End of Life: Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC End of Life: Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC This instrument complies with the WEEE Directive (2002/96/EC) marking requirement. This affixed product label indicates that you must not discard this electrical or electronic product in domestic household waste.
  • Page 28 Safety and Regulatory Information End of Life: Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/EC THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK. TS-8989 Diagnostics User’s Guide...

  • Page 29: Running Diagnostics

    TS-8989 PXI Functional Test System Diagnostics User’s Guide Running Diagnostics Overview of Diagnostics Testplans Standard instruments and the system.ust file Configuring the system.ust file in the System Configuration Editor Configuring and Running the DGN Testplan Configuring and Running the CEDGN Testplan...

  • Page 30: Overview Of Diagnostics Testplans

    Running Diagnostics Overview of Diagnostics Testplans Overview of Diagnostics Testplans Standard diagnostic testplans are shipped with each system. There are two different testplans to test the system, from functionality to internal connections, to connections on the Test System Interface. The first testplan, called the DGN, is used to verify both the core system instrument operation and internal test paths.

  • Page 31: Table 3-1 List Of Standard Instruments In The Ts-8989 System

    Running Diagnostics Overview of Diagnostics Testplans Table 3-1 List of standard instruments in the TS-8989 system Description CEDGN ✔ ✔ E6198B 21-Slot Switch/Load Unit ✔ ✔ E8792A 32 Measurement Channels and 16 Instrument Channels Matrix Card ✔ ✔ E8793A 32-Pin Matrix Card ✔...

  • Page 32: Configuring The System.ust File In The System Configuration Editor

    Running Diagnostics Overview of Diagnostics Testplans Configuring the system.ust file in the System Configuration Editor 1 Start the System Configuration Editor by clicking this icon on your desktop: 2 Click on the detected on system button. The screen will show instruments detected on the system. Any instrument Table 3- 1 which is in your system should be detected.

  • Page 33: Configuring And Running The Dgn Testplan

    Running Diagnostics Configuring and Running the DGN Testplan Configuring and Running the DGN Testplan 1 Start the Agilent TestExec SL (version 7.1 or greater) by clicking this icon on your desktop: 2 Load the DGN U8989A.tpa testplan into the TestExec SL. The testplans are located in this directory: C:\Program Files\Agilent\TS-5000 System Software\testplan\dgn...
  • Page 34 Running Diagnostics Configuring and Running the DGN Testplan 5 The test report will be printed in the report window (shown by the arrow in the figure below). TS-8989 Diagnostics User’s Guide...

  • Page 35: Configuring And Running The Cedgn Testplan

    Running Diagnostics Configuring and Running the CEDGN Testplan Configuring and Running the CEDGN Testplan 1 Start the Agilent TestExec SL (version 7.1 or greater) by clicking this icon on your desktop: 2 Load the CEDGN U8989A.tpa testplan into the TestExec SL.

  • Page 36: Figure 3-1 Configure Dut Power Supply In The Cedgn Testplan

    Running Diagnostics Configuring and Running the CEDGN Testplan Figure 3-1 Configure DUT power supply in the CEDGN testplan 4 Press the play button (shown by the arrow in the figure below) to run the testplan. The testplan will run tests on each instrument configured in the system topology file and also the instruments specified in step...

  • Page 37: Installing The Diagnostic Test Fixtures

    Running Diagnostics Installing the Diagnostic Test Fixtures Installing the Diagnostic Test Fixtures Specific diagnostic test fixtures are required to be connected to the Test System Interface based on the messages prompted while running the CEDGN testplan. The DGN testplan only requires external fixture connections for the Pin Matrix Card tests, whereas the CEDGN testplan would most likely require more types of fixtures.

  • Page 38: Figure 3-3 Installing The Slu Utility U8989-61620 Cedgn Test

    Running Diagnostics Installing the Diagnostic Test Fixtures Figure 3- 3 shows a U8989- 61620 CEDGN Test Fixture connected to the SLU Utility slot with a U8989- 61625 CEDGN Pin Matrix Cable connected to Slot 21. This fixture connection is used to test the SLU Utility functionality.

  • Page 39: Figure 3-4 Installing The Load Card U8989-61 1 Cedgn Test Fixture

    Running Diagnostics Installing the Diagnostic Test Fixtures Figure 3- 4 shows a U8989- 61621 CEDGN Test Fixture connected to the Load Card Slot with a U8989- 61625 CEDGN Pin Matrix Cable connected to Slot 21. This fixture connection is used to test the SLU Load Card (24- /16- /8- Channel) functionality.

  • Page 40: Figure 3-5 Installing The Load Card Isense U8989-61621 Cedgn

    Running Diagnostics Installing the Diagnostic Test Fixtures Figure 3- 5 shows a U8989- 61621 CEDGN Test Fixture connected to the SLU Utility Slot with a U8989- 61625 CEDGN Pin Matrix Cable connected to Slot 21. This fixture connection is used to test the Load Card ISense functionality.

  • Page 41: Figure 3-6 Installing The Heavy Duty Load Card U8989-61624

    Running Diagnostics Installing the Diagnostic Test Fixtures Figure 3- 6 shows a U8989- 61624 CEDGN Test Fixture connected to the Heavy Duty Load Card with a U8989- 61625 CEDGN Pin Matrix Cable connected to Slot 21. This fixture connection is used to test the Heavy Duty Load Card functionality.

  • Page 42: Figure 3-7 Installing The 48-Channel Load Card U8989-61622

    Running Diagnostics Installing the Diagnostic Test Fixtures Figure 3- 7 shows a U8989- 61622 CEDGN Test Fixture connected to the 48- Channel Load Card with a U8989- 61625 CEDGN Pin Matrix Cable connected to Slot 21. This fixture connection is used to test the 48- Channel Load Card functionality.

  • Page 43: Figure 3-8 Installing The Instrument Routing Card U8989-61623

    Running Diagnostics Installing the Diagnostic Test Fixtures Figure 3- 8 shows a U8989- 61623 CEDGN Test Fixture connected to the Instrument Routing Card with a U8989- 61625 CEDGN Pin Matrix Cable connected to Slot 21. This fixture connection is used to test the PXI/PCI Modules functionality.

  • Page 44: Installing The Cedgn Fixture Kit Bracket

    Running Diagnostics Installing the Diagnostic Test Fixtures Installing the CEDGN fixture kit bracket The CEDGN fixture kit bracket is used to secure the DIN connector onto the SLU. It utilizes a thumb screw mechanism to mount the DIN connector onto the SLU. The holes on the mounting plate helps secure the the cables on the the fixture kit bracket with the help of cable ties (see Figure 3-...

  • Page 45: Figure 3-10 Cedgn Fixture Kit Bracket Installation Step 1

    Running Diagnostics Installing the Diagnostic Test Fixtures 1 Before connecting the fixture kit bracket, ensure that the C- Clip is in contact with the back of the mounting plate, as shown in Figure 3- Figure 3-10 CEDGN Fixture Kit Bracket Installation Step 1 C-Clip 2 When connecting the fixture kit bracket to the SLU, ensure that the guiding pin is on the screw hole of the...

  • Page 46: Figure 3-12 Cedgn Fixture Kit Bracket Installation Step 3

    Running Diagnostics Installing the Diagnostic Test Fixtures 3 Connect the fixture kit bracket completely and ensure that there is no big gap between the SLU and the mounting plate, as shown in Figure 3- Figure 3-12 CEDGN Fixture Kit Bracket Installation Step 3 Mounting plate completely in contact with the SLU.

  • Page 47: Figure 3-14 Cedgn Fixture Kit Bracket Installation Step 5

    Running Diagnostics Installing the Diagnostic Test Fixtures 5 When removing the fixture kit bracket from the SLU, make sure to unscrew the bracket using the thumb screw completely until the the C- Clip is in contact with the back of the mounting plate, as shown in Figure 3- Figure 3-14 CEDGN Fixture Kit Bracket Installation Step 5 C-Clip is in contact with...

  • Page 48: Resolving Test Failures

    Running Diagnostics Resolving Test Failures Resolving Test Failures Test failures can be caused by improper switch settings on the Diagnostic Test Fixture, improperly specifying the system equipment, or by an actual test system instrument failure. Before troubleshooting the system equipment, verify that the test fixture switches are properly set and that the test system instrumentation was properly specified.

  • Page 49: Diagnostic Testing Details

    TS-8989 PXI Functional Test System Diagnostics User’s Guide Diagnostic Testing Details DGN Testplan Description and Flow Sequence 00: Global Reset Sequence 01: SLU Detection Sequence 02: PXI and PCI Modules Detection Sequence 03: Instrument Matrix Detection Sequence 04: DMM Detection and Test...

  • Page 50: Dgn Testplan Description And Flow

    Diagnostic Testing Details DGN Testplan Description and Flow DGN Testplan Description and Flow The DGN testplan comprises basic tests to verify the system internal connections and the basic functions of the instruments. Sequence 00: Global Reset This section include IPC information queries, instrument initializations, and reset.

  • Page 51: Sequence 04: Dmm Detection And Test

    Diagnostic Testing Details DGN Testplan Description and Flow Sequence 04: DMM Detection and Test This section detects the presence of a DMM in the system topology file. At least one DMM must be present in the system to continue the test. Otherwise, the testplan will stop.

  • Page 52: Figure 4-1 Instrument Matrix Inst1 And Inst2 Pin Test

    Diagnostic Testing Details DGN Testplan Description and Flow Instrument Matrix Connect/Disconnect matrix1:Inst1|matrix1:ABus1, Inst3 and Inst4 Pin matrix1:Inst2|matrix1:ABus2, matrix1:Inst3|matrix1:ABus1 Test and matrix1:Inst3|matrix1:ABus2, and measure the path resistance. See Figure 4-3 on page 41. Repeat the test for ABus3, ABus4, and UUTCommon for both Inst3 and Inst4 Pin.

  • Page 53: Figure 4-2 Abus Short Test

    Diagnostic Testing Details DGN Testplan Description and Flow Figure 4-2 ABUS Short Test Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 HiSense LoSense Matrix001: Inst15 Matrix001: Inst16 UUTCOM Analog Bus Figure 4-3 Instrument Matrix Inst3 and Inst4 Pin Test Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 HiSense Matrix001: Inst3...

  • Page 54: Figure 4-4 Instrument Matrix Dac Relay Test

    Diagnostic Testing Details DGN Testplan Description and Flow Instrument Matrix DAC Relay Test Connect/Disconnect the DAC1 relay; output the DAC to 16 V and measure the voltage level. See Figure 4- 4. Repeat for the DAC2 relay. Figure 4-4 Instrument Matrix DAC Relay Test Instrument Matrix DAC1 Matrix001: Inst1...

  • Page 55: Figure 4-5 Instrument Rows Open/Short Test

    Diagnostic Testing Details DGN Testplan Description and Flow Pin Matrix Non-Fixture Test Connect/Disconnect DMM_Hi|ABus1|Matrix001:Inst5 and Instrument Rows Open/Short Test DMM_Lo|ABus2|Matrix001:Inst5, and measure the path resistance. See Figure 4-5 on page 43. Repeat the test for instrument rows 6 to 40. This test starts from instrument row 5 because instrument rows 1 to 4 are allocated for DMM Hi, Lo, ISrc Hi, and ISrc Lo.

  • Page 56: Figure 4-6 Measurement Rows Open/Short Test

    Diagnostic Testing Details DGN Testplan Description and Flow Figure 4-6 Measurement Rows Open/Short Test Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 HiSense LoSense Matrix001: Inst15 Matrix001: Inst16 Matrix001: Row1 Matrix001: Row2 UUTCOM Analog Bus TS-8989 Diagnostics User’s Guide...

  • Page 57: Figure 4-7 Bypass Relays Test

    Diagnostic Testing Details DGN Testplan Description and Flow Figure 4-7 Bypass Relays Test Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 HiSense LoSense Matrix001: Inst15 Matrix001: Inst16 Matrix001: Row1 Matrix001: Row2 UUTCOM Analog Bus TS-8989 Diagnostics User’s Guide...

  • Page 58: Figure 4-8 Pin Matrix Fixture Test (Row Pin)

    Diagnostic Testing Details DGN Testplan Description and Flow Pin Matrix Fixture Test This section requires the external fixture and loopback cable to test the relays open/short between pin matrix ROW and AUX. Figure 4- 8 Figure 4- 9 illustrates the internal and external connections for this test.

  • Page 59: Figure 4-9 Pin Matrix Fixture Test (Aux Pin)

    Diagnostic Testing Details DGN Testplan Description and Flow Figure 4-9 Pin Matrix Fixture Test (Aux Pin) Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 HiSense LoSense Matrix001: Inst15 Matrix001: Inst16 Test Fixture U8989 -61625 Matrix001: Aux1 Matrix001 : Row1 UUTCOM UUTCOM Analog Bus TS-8989 Diagnostics User’s Guide...

  • Page 60: Cedgn Testplan Description And Flow

    Diagnostic Testing Details CEDGN Testplan Description and Flow CEDGN Testplan Description and Flow Sequence 00: Global Reset This sequence includes IPC information queries, instrument initializations, and reset. This sequence also clears the parameter in the symbol tables. Sequence 01: SLU Detection This sequence first checks the presence of the SLU in the system topology file.

  • Page 61: Sequence 04: Dmm Detection & Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Sequence 04: DMM Detection & Test This sequence detects the presence of a DMM in the system topology file. At least one DMM must be present in the system to continue the test. Otherwise, the testplan will stop.

  • Page 62: Sequence 07: Pxi Modules Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Sequence 07: PXI Modules Test This test sequence will detect all the PXI modules present in the system topology. A test will be performed on the detected PXI modules. • “DAC M9185A Test” on page 50 •...

  • Page 63: Figure 4-10 Dac Output Port Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-10 DAC Output Port Test Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 HiSense Matrix001: Inst3 LoSense Matrix001: Inst4 Matrix001: Inst16 Test Fixture Test Fixture DAC M9185 A U8989 -61625 U8989 -61623 Matrix001: Aux1 Matrix001: Row1 Matrix001: Aux2 HiSense...

  • Page 64: Figure 4-12 Dac Trigger Port Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-12 DAC Trigger Port Test Instrument Matrix DAC1 Matrix001: Inst1 Matrix001: Inst2 Matrix001: Inst15 Matrix001: Inst16 Test Fixture Test Fixture DAC M9185 A U8989 -61625 U8989 -61623 Matrix001: Aux1 Trigger Matrix001: Row1 Matrix001: Aux2 Ground Matrix001: Row2...

  • Page 65: Figure 4-13 Dmm Internal Switching Connection Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Table 4-1 V/I source output value V/I source under test Output 1 Output 2 Low Voltage: 0 Ω path –16 V 16 V 10 Ω path –16 V 16 V 100 Ω Path –16 V 16 V 1 kΩ...

  • Page 66: Figure 4-14 Vi Voltage And Current Test - Vi Interlock

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-14 VI Voltage and Current Test - VI Interlock Connection Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 HiSense Matrix001: Inst3 LoSense Matrix001: Inst4 Matrix001: Inst13 Matrix001: Inst14 HiSense Matrix001: Inst15 LoSense Matrix001: Inst16 Test Fixture Test Fixture U8989-61625...

  • Page 67: Figure 4-15 Dio Di Do Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4- 17 illustrates the internal switching connection to test the Vext Pin of the M9187A. The DMM will measure each Vext Pin through the pin matrix and fixtures to ensure that the Vext Pin connections are connected. This test requires pin a matrix fixture (U8989- 61625 or U8989- 61619) and a U8989- 61623 cable.

  • Page 68: Figure 4-16 Dio Gnd Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-16 DIO GND Test Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 HiSense Matrix001: Inst3 LoSense Matrix001: Inst4 Matrix001: Inst16 Test Fixture Test Fixture DIO M9187A U8989 -61625 U8989 -61623 Matrix001: Aux1 Gnd Pin c1 Matrix001: Row1 Matrix001: Aux2 Gnd Pin c2...

  • Page 69: Figure 4-18 Daq Input Port Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow DAQ M9216A Test This test verifies the physical connection between the M9216A HV- DAQ and the system ICA. SLU DAC1 is set to output voltage and the HV- DAQ will measure the voltage. Figure 4- 18 illustrates the internal and external switching connections to test the basic functions of...

  • Page 70: Sequence 08: Pci Modules Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-19 DAQ Aux Port Test Instrument Matrix DAC1 Matrix001: Inst1 Matrix001: Inst2 Matrix001: Inst15 Matrix001: Inst16 Test Fixture Test Fixture DAQ M 9216A U8989 -61625 U8989 -61623 Matrix001: Aux1 Port1 Matrix001: Row1 Matrix001: Aux2 Matrix001: Row2 Matrix001: Aux3...

  • Page 71: Figure 4-20 Ad1750 Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-20 AD1750 Test Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 Matrix001: Inst3 Matrix001: Inst4 Test Fixture Test Fixture DIO AD1750 U8989 -61625 U8989 -61623 Matrix001: Aux1 Matrix001: Row1 Matrix001: Aux2 Matrix001: Row2 Matrix001: Aux3 Matrix001: Row3 Matrix001: Aux4...

  • Page 72: Sequence 09: Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-21 Softing CAN Test Instrument Matrix Matrix001: Inst1 Matrix001: Inst2 Matrix001: Inst3 Matrix001: Inst4 Test Fixture Test Fixture Softing CAN U8989 -61625 U8989 -61623 Matrix001: Aux1 CH1.CAN_H Matrix001: Row1 Matrix001: Aux2 CH2.CAN_H Matrix001: Row2 Matrix001: Aux3...
  • Page 73 Diagnostic Testing Details CEDGN Testplan Description and Flow E6175A Load Card Test This test verifies the physical connections between the E6175A Load Card, power supply, and system ICA. This test consists of an unpowered load card test, a powered load card test, and a current sense test. Load relay switches are tested in the unpowered load card test.

  • Page 74: Figure 4-22 E6175A Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-22 E6175A Unpowered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection E6175 A Load Card External Mount Loads E2240-67012 Isense + Isense – Load 1 Chan 1 NC1&2 0.05 Ω NO1&2 Load 2 Chan 2...

  • Page 75: Figure 4-23 E6175A Powered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-23 E6175A Powered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection E6175 A Load Card External Mount Loads E2240-67012 Isense + Isense – Load 1 Chan 1 NC1&2 0.05 Ω NO1&2 Load 2 Chan 2...

  • Page 76: Figure 4-24 E6175A Current Sense Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-24 E6175A Current Sense Test Motherboard Interface 180 Ω 180 Ω Protection E6175 A Load Card External Mount Loads E2240-67012 Isense+ Isense– Load 1 Chan 1 NC1&2 0.05 Ω NO1&2 Load 2 Chan 2 Load 5 Chan 5...
  • Page 77 Diagnostic Testing Details CEDGN Testplan Description and Flow E6176A Load Card Test This test sequence verifies the physical connection between the E6176A Load Card, power supply, and system ICA. This test consists of an unpowered load card test, a powered load card test, and a current sense test.

  • Page 78: Figure 4-25 E6176A Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-25 E6176A Unpowered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection E6176A Load Card External Isense+ Isense – Mount Loads E2240-67012 Load 1 Chan 1 0.05 Ω Load 2 Chan 2 0.05 Ω...

  • Page 79: Figure 4-26 E6176A Powered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-26 E6176A Powered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection E6176A Load Card External Isense+ Isense – Mount Loads E2240-67012 Load 1 Chan 1 0.05 Ω Load 2 Chan 2 0.05 Ω...

  • Page 80: Figure 4-27 E6176A Current Sense Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-27 E6176A Current Sense Test Motherboard Interface 180 Ω 180 Ω Protection E6176A Load Card External Isense+ Isense– Mount Loads E2240-67012 Load 1 Chan 1 0.05 Ω Load 2 Chan 2 0.05 Ω...
  • Page 81 Diagnostic Testing Details CEDGN Testplan Description and Flow E6177A Load Card Test This test verifies the physical connection between the E6177A Load Card, power supply, and system ICA. This test consists of an unpowered load card test and a powered load card test. The load relay switches are tested in the unpowered load card test.

  • Page 82: Figure 4-28 E6177A Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-28 E6177A Unpowered Load Card Test E6177A Load Card External Mount Loads E2240-67012 Load 1 Chan 1 Com1 Load 7 Chan 7 Com 7 V– System Power Supply Instrument Matrix Matrix001: Inst1 Pin Matrix Fixture Matrix001: Inst2 (U8989 -61625 or...

  • Page 83: Figure 4-29 E6177A Powered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-29 E6177A Powered Load Card Test E6177A Load Card External Mount Loads E2240-67012 Load 1 Chan 1 Com1 Load 7 Chan 7 Com 7 V– System Power Supply Instrument Matrix Matrix001: Inst1 Pin Matrix Fixture Matrix001: Inst2 (U8989 -61625 or...
  • Page 84 Diagnostic Testing Details CEDGN Testplan Description and Flow U7177A Load Card test This test verifies the physical connection between the U7177A Load Card, power supply, and system ICA. This test consists of an unpowered load card test, a powered load card test, and a current sense test. The load relay switches are tested in the unpowered load card test.

  • Page 85: Figure 4-30 U7177A Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-30 U7177A Unpowered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection U7177A Load Card External Mount Loads E2240-67012 Isense + Isense – Load 1 Chan 1 0.05 Ω Com 1 Load 7 Chan 7 0.05 Ω...

  • Page 86: Figure 4-31 U7177A Powered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-31 U7177A Powered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection U7177A Load Card External Mount Loads E2240-67012 Isense + Isense – Load 1 Chan 1 0.05 Ω Com 1 Load 7 Chan 7 0.05 Ω...

  • Page 87: Figure 4-32 U7177A Current Sense Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-32 U7177A Current Sense Test Motherboard Interface 180 Ω 180 Ω Protection U7177A Load Card External Mount Loads E2240-67012 Isense+ Isense– Load 1 Chan 1 0.05 Ω Com 1 Load 7 Chan 7 0.05 Ω...
  • Page 88 Diagnostic Testing Details CEDGN Testplan Description and Flow N9377A Load Card Test This test verifies the physical connection between the N9377A Load Card, power supply, and system ICA. This test consists of an unpowered load card test, a powered load card test, and a current sense test. The load relay switches are tested in the unpowered load card test.

  • Page 89: Figure 4-33 N9377A Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-33 N9377A Unpowered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection N9377A Load Card External Mount Loads E2240-67012 Isense + Isense – Load 1.1 Chan 1 0.05 Ω Load 1.2 Load 9.1 Chan 9 0.05 Ω...

  • Page 90: Figure 4-34 N9377A Powered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-34 N9377A Powered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection N9377A Load Card External Mount Loads E2240-67012 Isense + Isense – Load 1.1 Chan 1 0.05 Ω Load 1.2 Load 9.1 Chan 9 0.05 Ω...

  • Page 91: Figure 4-35 N9377A Current Sense Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-35 N9377A Current Sense Test Motherboard Interface 180 Ω 180 Ω Protection N9377A Load Card External Mount Loads E2240-67012 Isense+ Isense– Load 1.1 Chan 1 0.05 Ω Load 1.2 Load 9.1 Chan 9 0.05 Ω...
  • Page 92 Diagnostic Testing Details CEDGN Testplan Description and Flow N9378A Load Card Test This test verifies the physical connections between the N9378A Load Card, power supply, and system ICA. This test consists of an unpowered load card test and a powered load card test. The load relay switches are tested in the unpowered load card test.

  • Page 93: Figure 4-36 N9378A Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-36 N9378A Unpowered Load Card Test N9378 A Load Card External Mount Loads E6170-66520 Load 1.1 Chan 1 Load 1.2 Load 1.3 Load 1.4 Pwr 1 Load 7.1 Chan 7 Load 7.2 Load 7.3 Load 7.4 Pwr 7...

  • Page 94: Figure 4-37 N9378A Powered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-37 N9378A Powered Load Card Test N9378 A Load Card External Mount Loads E6170-66520 Load 1.1 Chan 1 Load 1.2 Load 1.3 Load 1.4 Pwr 1 Load 7.1 Chan 7 Load 7.2 Load 7.3 Load 7.4 Pwr 7...
  • Page 95 Diagnostic Testing Details CEDGN Testplan Description and Flow U7179A Load Card Test This test verifies the physical connections between the U7179A Load Card, power supply, and system ICA. This test consists of an unpowered load card test, a powered load card test, and a current sense test. The load relay switches are tested in the unpowered load card test.

  • Page 96: Figure 4-38 U7179A Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-38 U7179A Unpowered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection U7179 A Load Card External Isense+ Isense – Mount Loads E2240-67012 Load 1 Chan 1 5 mΩ Load 9 Chan 9 5 mΩ...

  • Page 97: Figure 4-39 U7179A Powered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-39 U7179A Powered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection U7179 A Load Card External Isense+ Isense – Mount Loads E2240-67012 Load 1 Chan 1 5 mΩ Load 9 Chan 9 5 mΩ...

  • Page 98: Figure 4-40 U7179A Current Sense Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-40 U7179A Current Sense Test Motherboard Interface 180 Ω 180 Ω Protection U7179A Load Card External Isense+ Isense– Mount Loads E2240-67012 Load 1 Chan 1 5 mΩ Load 9 Chan 9 5 mΩ...
  • Page 99 Diagnostic Testing Details CEDGN Testplan Description and Flow N9379A Load Card Test This test verifies the physical connections between the N9379A Load Card, power supply, and system ICA. This test sequence consists of an unpowered load card test, and a powered load card test. The load relay switches are tested in the unpowered load card test.

  • Page 100: Figure 4-41 N9379A Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-41 N9379A Unpowered Load Card Test N9379A Load Card External Mount Loads E6170-66520 Com 1 Load 1.1 Load 1.2 Chan 1 Load 2.1 Chan 2 Load 2.2 Com 2 Com 7 Load 7.1 Load 7.2 Chan 7...
  • Page 101 Diagnostic Testing Details CEDGN Testplan Description and Flow E6178B Load Card Test This test verifies the E6178B Load Card. This test consists of an unpowered load card test and a current sense test. The load relay switches are tested in the unpowered load card test.

  • Page 102: Figure 4-42 E6178B Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-42 E6178B Unpowered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection E6178 B Load Card External Isense + Isense – 75 Ω Mount Loads E6170-61619 (Loopback Cable ) LEM Current Load 1 Chan 1 Transducer...

  • Page 103: Figure 4-43 E6178B Current Sense Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-43 E6178B Current Sense Test Motherboard Interface 180 Ω 180 Ω Protection E6178 B Load Card External Isense+ Isense – 75 Ω Mount Loads E6170-61619 (Loopback Cable ) LEM Current Load 1 Chan 1 Transducer 75 Ω...
  • Page 104 Diagnostic Testing Details CEDGN Testplan Description and Flow U7178A Load Card Test This test verifies the U7178A Load Card. This test consists of an unpowered load card test and a current sense test. The load relay switches are tested in the unpowered load card test.

  • Page 105: Figure 4-44 U7178A Unpowered Load Card Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-44 U7178A Unpowered Load Card Test Motherboard Interface 180 Ω 180 Ω Protection U7178A Load Card External Isense + Isense – 100 Ω Mount Loads E6170-61619 (Loopback Cable ) LEM Current Load 1 Chan 1 Transducer...

  • Page 106: Figure 4-45 U7178A Current Sense Test

    Diagnostic Testing Details CEDGN Testplan Description and Flow Figure 4-45 U7178A Current Sense Test Motherboard Interface 180 Ω 180 Ω Protection U7178A Load Card External Isense+ Isense – 100 Ω Mount Loads E6170-61619 (Loopback Cable ) LEM Current Load 1 Chan 1 Transducer 100 Ω...

  • Page 107: Diagnostic Test Fixture Details

    TS-8989 PXI Functional Test System Diagnostics User’s Guide Diagnostic Test Fixture Details U8989-61625 E8792A/E8793A Pin Matrix Cable U8989-61619 E8782A/E8783A Pin Matrix Cable U8989-61620 SLU Utility Cable U8989-61621 24/16/8 Channel Load Card Cable U8989-61622 48 Channel Load Card Cable U8989-61623 Universal Instrument Routing Card Cable...

  • Page 108: U8989-61625 E8792A/E8793A Pin Matrix Cable

    Diagnostic Test Fixture Details U8989-61625 E8792A/E8793A Pin Matrix Cable U8989-61625 E8792A/E8793A Pin Matrix Cable Figure 5-1 U8989-61625 E8792A/E8793A Pin Matrix Cable Figure 5-2 U8989-61625 E8792A/E8793A Pin Matrix Cable Schematic TS-8989 Diagnostics User’s Guide...

  • Page 109: Table 5-1 U8989-61625 Cable Pinout

    Diagnostic Test Fixture Details U8989-61625 E8792A/E8793A Pin Matrix Cable Table 5-1 U8989-61625 Cable Pinout Connect to E8792A/E8793A Connect to the Other Test Cable P2 Connector Pin Connect to Pin Connect to Pin Connect to Pin Connect to J1_a1 J1_a21 J1_b1 J1_b21 J1_c1 J1_b1...

  • Page 110: U8989-61619 E8782A/E8783A Pin Matrix Cable

    Diagnostic Test Fixture Details U8989-61619 E8782A/E8783A Pin Matrix Cable U8989-61619 E8782A/E8783A Pin Matrix Cable Figure 5-3 U8989-61619 E8782A/E8783A Pin Matrix Cable TS-8989 Diagnostics User’s Guide...

  • Page 111: Figure 5-4 U8989-61619 E8782A/E8783A Pin Matrix Cable

    Diagnostic Test Fixture Details U8989-61619 E8782A/E8783A Pin Matrix Cable Figure 5-4 U8989-61619 E8782A/E8783A Pin Matrix Cable Schematic TS-8989 Diagnostics User’s Guide...

  • Page 112: Table 5-2 U8989-61619 Cable Pinout

    Diagnostic Test Fixture Details U8989-61619 E8782A/E8783A Pin Matrix Cable Table 5-2 U8989-61619 Cable Pinout [1][2] Connect to E8782A/E8783A P2 Connector Connect to other test cable Pin Connect to Pin Connect to Pin Connect to Pin Connect to J1_e1 J1_d1 J1_c1 J1_b1 Jump to J1_a1 J1_a1...

  • Page 113: U8989-61620 Slu Utility Cable

    Diagnostic Test Fixture Details U8989-61620 SLU Utility Cable U8989-61620 SLU Utility Cable Figure 5-5 U8989-61620 SLU Utility Cable Figure 5-6 U8989-61620 SLU Utility Cable Schematic TS-8989 Diagnostics User’s Guide...

  • Page 114: Table 5-3 U8989-61620 Cable Pinout

    Diagnostic Test Fixture Details U8989-61620 SLU Utility Cable Table 5-3 U8989-61620 Cable Pinout Connect to SLU Utility Connect to Pin Matrix Test Kit - J2 Connector Connect to Pin Connect to Pin Connect to Pin Connect to Pin Connect to Pin Connect to Pin Connect to Pin Connect to J1_1 J1_21 40 J1_40...

  • Page 115: U8989-61621 24/16/8 Channel Load Card Cable

    Diagnostic Test Fixture Details U8989-61621 24/16/8 Channel Load Card Cable U8989-61621 24/16/8 Channel Load Card Cable Figure 5-7 U8989-61621 24/16/8 Channel Load Card Cable TS-8989 Diagnostics User’s Guide...

  • Page 116: Figure 5-8 U8989-61621 24/16/8 Channel Load Card Cable

    Diagnostic Test Fixture Details U8989-61621 24/16/8 Channel Load Card Cable Figure 5-8 U8989-61621 24/16/8 Channel Load Card Cable Schematic TS-8989 Diagnostics User’s Guide...

  • Page 117: Table 5-4 U8989-61621 Cable Pinout

    Diagnostic Test Fixture Details U8989-61621 24/16/8 Channel Load Card Cable Table 5-4 U8989-61621 Cable Pinout Connect to 24/6/8 Channel Load Card Connect to Pin Matrix Test Kit - J2 Connector Connect to Pin Connect to Pin Connect to Pin Connect to J1_e2 Add 75 Ohm R J1_c2 Add 82 Ohm R J1_a2 Add 91 Ohm R J1_e2, J1_c2, J1_a2 J1_e4 Add 75 Ohm R J1_c4 Add 82 Ohm R J1_a4 Add 91 Ohm R...

  • Page 118: U8989-61622 48 Channel Load Card Cable

    Diagnostic Test Fixture Details U8989-61622 48 Channel Load Card Cable U8989-61622 48 Channel Load Card Cable Figure 5-9 U8989-61622 48 Channel Load Card Cable TS-8989 Diagnostics User’s Guide...

  • Page 119: Figure 5-10 U8989-61622 48 Channel Load Card Cable

    Diagnostic Test Fixture Details U8989-61622 48 Channel Load Card Cable Figure 5-10 U8989-61622 48 Channel Load Card Cable Schematic TS-8989 Diagnostics User’s Guide...

  • Page 120: Table 5-5 U8989-61622 Cable Pinout

    Diagnostic Test Fixture Details U8989-61622 48 Channel Load Card Cable Table 5-5 U8989-61622 Cable Pinout Connect to 48 Channel Load Card Connect to Pin Matrix Test Kit - J2 Connector Connect to Connect to Pin Connect to Pin Connect to J1_c1 J1_b1 J1_a1...

  • Page 121: U8989-61623 Universal Instrument Routing Card Cable

    Diagnostic Test Fixture Details U8989-61623 Universal Instrument Routing Card Cable U8989-61623 Universal Instrument Routing Card Cable Figure 5-11 U8989-61623 Universal Instrument Routing Card Cable TS-8989 Diagnostics User’s Guide...

  • Page 122: Figure 5-12 U8989-61623 Universal Instrument Routing Card Cable

    Diagnostic Test Fixture Details U8989-61623 Universal Instrument Routing Card Cable Figure 5-12 U8989-61623 Universal Instrument Routing Card Cable Schematic TS-8989 Diagnostics User’s Guide...

  • Page 123: Table 5-6 U8989-61623 Cable Pinout

    Diagnostic Test Fixture Details U8989-61623 Universal Instrument Routing Card Cable Table 5-6 U8989-61623 Cable Pinout Connect to Instrument Routing Card Connect to Pin Matrix Test Kit - J2 Connector Pin Connect to Pin Connect to Pin Connect to Pin Connect to J1_e1 J1_d1 J1_c1...
  • Page 124 Diagnostic Test Fixture Details U8989-61623 Universal Instrument Routing Card Cable Connect to Pin Matrix Test Kit - J2 Connector Connect to Pin Matrix Test Kit - J2 Connector Pin Connect to Pin Connect to Pin Connect to Pin Connect to Pin Connect to Pin Connect to Pin Connect to Pin Connect to J1_e1 J1_e21...

  • Page 125: U8989-61624 Heavy Duty Load Card Cable

    Diagnostic Test Fixture Details U8989-61624 Heavy Duty Load Card Cable U8989-61624 Heavy Duty Load Card Cable Figure 5-13 U8989-61624 Heavy Duty Load Card Cable Figure 5-14 U8989-61624 Heavy Duty Load Card Cable Schematic TS-8989 Diagnostics User’s Guide...

  • Page 126: Table 5-7 U8989-61624 Cable Pinout

    Diagnostic Test Fixture Details U8989-61624 Heavy Duty Load Card Cable Table 5-7 U8989-61624 Cable Pinout Connect to Heavy Duty Load Card Connect to Pin Matrix Test Kit - J2 Connector Connect to Connect to Pin Connect to Pin Connect to J1_b2 Add 100 Ohm R J1_b8...
  • Page 127 Or visit Agilent World Wide Web at: www.agilent.com/find/assist Product specifications and descriptions in this document are subject to change without notice. Always refer to Agilent website for the latest revision. © Agilent Technologies Inc. 2014 First Edition, January 22, 2014 U8989-90003 Agilent Technologies...

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