Related Manuals for OSMOSEA NEW12 ES60
Summary of Contents for OSMOSEA NEW12 ES60
- Page 1 INSTALLATION, USE AND MAINTENANCE MANUAL Version 03 10/07/17 English Version NEW12 ES60 Reverse Osmosis Watermaker. Code Number Year...
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Page 2: Table Of Contents
INDEX GENERAL PREMISE ................................2 WARRANTY ..................................... 2 GENERAL PRINCIPLES OF SAFETY ............................4 TECHNICAL DATA ................................... 4 INSTALLATION ..................................7 CONNECTIONS ..................................9 ABOUT REVERSE OSMOSIS ..............................11 INSTRUCTIONS FOR THE OPERATION OF THE PLANT....................12 MAINTENANCE ..................................13 TROUBLESHOOTING GUIDE ............................... -
Page 3: General Premise
Plant’s ID The plant is identified through an adhesive plate in which is reported the details to be quoted to OSMOSEA srl in case of need, this plaque is the only one recognized by the manufacturer as means of identification of the product. - Page 4 2. All descriptive specifications and particulars of weights and dimensions laid down in catalogues. quotations or order confirmations are approximate only. The Seller reserves the right to make any modifications and improvements to its products which it may deem desirable or opportune without prior notice. 3.
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Page 5: General Principles Of Safety
GENERAL PRINCIPLES OF SAFETY General Security Before beginning the installation, read and understand this CPS carefully, applying all the requirements and recommendations contained therein. It’s absolutely forbidden to neutralize, remove, alter or render ineffective any security or protection device; wherever it might be located, must be kept in conditions of perfect and constant efficiency. In case of danger, the user must stop the plant from the switch placed on the framework of the central command: this move will allow the immediate shutdown of the plant. - Page 6 Pattern of flow Electrical features Voltage 24 V dc Maximun power installed 300 W Electrical pannel class IP 65 Installation, Use and Maintenance Manual...
- Page 7 Operational parameters Type of operation Single passage Pressure 55/60 bar Working Temperature 15°C / 25°C Minimun temperature allowed 3°C Maximun temperature allowed 40°C Membrane Features Configuration Wrapped spiral Materials Film Composit Dimensions 2.5” x 40” Maximun temperature allowed 40°C Quantity Dimensions Central Unit Prefilter...
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Page 8: Installation
Comand Unit and Remote Panel Feed Pump INSTALLATION Suggestions It is recommended to provide for the installation of the plant an area properly illuminated. Study the system layout diagram, component photos, and description before beginning installation. It’s the costumer responsibility to provide all the preparatory work (ex. electricity, water etc.). The power line must be provided with the adequate power. - Page 9 Installation Basics Read the directions! Avoid tight hose bends and excessive runs. Use heavy gauge wire. Install feed pump module as low as possible. Use a dedicated thru-hull with scoop type strainer. Do not mount components over electrical devices. Avoid getting dirt or debris into the piping or hoses during assembly.
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Page 10: Connections
CONNECTIONS Plumbing connections sizes The use of an inadequate pipe can lead to the breaking of the same and the loss of safety of the boat. Connections Hose Fitting From Sea water inlet Armovin 16 mm Seawater Thru-hull Seaweeds filter Sea water inlet Armovin 16 mm... - Page 11 Wiring Connections Route a heavy pair of wires from main DC electrical panel to the Feed Pump location. Splice with butt connectors or a terminal block. Seal connectors. A switch located near the feed pump will facilitate maintenance. Voltage drop will impair performance of the system. Wire lenght is the sum of the Positive and Negative wires.
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Page 12: About Reverse Osmosis
ABOUT REVERSE OSMOSIS General considerations about the process of reverse osmosis Reverse Osmosis is the process in which you force the passage of solvent molecules from the solution more concentrated to the less concentrated by applying to the solution more concentrated a pressure greater than the osmotic pressure. -
Page 13: Instructions For The Operation Of The Plant
INSTRUCTIONS FOR THE OPERATION OF THE PLANT New System Start-Up Avoid running the New12 ES system if the vessel is in contaminated water. The system should be fully tested before leaving port. If the location or weather prevents proper testing, start the watermaker using artificial seawater. -
Page 14: Maintenance
For the next Start you follow item n. 1 and n. 5 of First Start. Watermaker’s shutdown. 1. Press STOP key; 2. Close the Seawater inlet; Flushing If you plan a period of stop longer than 3 days, it’s necessary carry out a Flushing cycle. 1. - Page 15 OSMOSEA SRL. Feed pump and Osmosea pressure intensifier The feed pump and the Osmosea pressure intensifier require no routine maintenance except inspection for leaks. Tighten any hose clamps or fittings that show signs of leakage. The high pressure fittings threaded into the Pressure intensifier should never leak and should never be over-tightened.
- Page 16 1. Stop the plant; 2. Close the Seawater Inlet valve; 3. Open the Pressure Relief Valve; 4. Using the key supplied with the plant, unscrew the pre-filter glasses putting a hand underneath in order to avoid discharges; 5. Pull out the cartdrige; 6.
- Page 17 It is recommended the use of chemicals provided by OSMOSEA SRL to avoid a deterioration of membranes caused by not suitable products. This procedure must be performed before the long winter break, during which it is good to repeat the practice every 6 months Membrane replacement 1.
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Page 18: Troubleshooting Guide
TROUBLESHOOTING GUIDE DESCRIPTION CAUSE SOLUTION Feed pump runs but no pressure Feed pump air locked Open pressure relief valve to bleed the air then close to start Pressure relief valve open Close valve Alarm, the feed pressure is lower than Prefilter clogged Change the Pre filter. - Page 19 Installation, Use and Maintenance Manual...
- Page 20 Demolition and disposal of the plant At the end of the plant’s operational life cycle, the user must provide for the disposal in compliance with the law regulations. First of all, it must be carried out a general cleaning of the various components of the plant, continuing with the separation of the individual components of the machine.
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