Page 1
VIDEO PROJECTOR VPL-VW760ES VPL-VW885ES VPL-VW745 VPL-VW768 REMOTE COMMANDER RM-PJ24 SERVICE MANUAL 1st Edition...
Page 2
WARNUNG VPL-VW760ES only Beim Einbau des Geräts ist daher im Festkabel For kundene i Norge ein leicht zugänglicher Unterbrecher einzufügen, oder das Netzkabel muß...
Page 3
Bei Betatigung von Bedien- und Einstellteilen of procedures other than those specified herein oder Ausfuhrung von Bedienvorgangen, die nicht ausdrucklich in may result in hazardous radiation exposure. dieser Bedienungsanleitung aufgefuhrt sind, droht u.U. die Einwirkung gefahrlicher Laserstrahlung. 注意 ここで指定した以外の手順で管理や調整,ある いは操作を行うと,危険なレーザ放射に晒され る場合があります。 1 (P) VPL-VW760ES...
Page 4
Batterien nur durch den vom Hersteller empfohlenen Kasser batteriet i henhold til gjeldende avfallsregler. oder einen gleichwertigen Typ ersetzen. Wenn Sie die Batterie entsorgen, müssen Sie die Gesetze der jeweiligen Region und des jeweiligen Landes befolgen. 注意 注意 如果更换的电池不正确,就会有爆炸的危险。 只更换同一类型或制造商推荐的电池型号。 处理电池时,必须遵守相关地区或国家的法律。 2 (P) VPL-VW760ES...
Manual Structure Purpose of this manual This manual is the Service Manual of the Video Projector VPL-VW760ES/ VW885ES/VW745/VW768. This manual contains the service overview, electrical adjustments, software update, spare parts, block diagrams, and frame wiring. The service of this unit is basically performed by the replacement of board.
. The Class2 laser light is emitted from the light source when opening the cover and pressing the Limit switch. The laser light may cause damage to eyes or skin. Therefore, be careful not to view the laser beam directly. 1-2. Appearance Figure RM-PJ24 1-1 (E) VPL-VW760ES...
DC fan (for wheel intake) DC fans (for panels) DC fan (for wheel exhaust) DC fan (for LD intake) DC fan (for PSC) DC fan (for power supply exhaust) DC fan (for QE board) DC fan (for LD power supply exhaust) 1-2 (E) VPL-VW760ES...
Manufacturer: ICOM Product name: Fine tip nozzle TYPE (B): for fine portion Model number: KK-17B Quantity: 52 pcs/bag . RTV rubber (part number: 7-322-065-48) Manufacturer: Shin-Etsu Chemical Product name: Shin-Etsu silicone Model number: KE-3490 Capacity: 200 g 1-4 (E) VPL-VW760ES...
After connecting the relay connector, route the harness with the flat surface of the relay connector facing down. 5 Cushions (PFL) 3 Fan holder GT 6 Cushions (PFL) 4 DC fan 7 Two screws (PSW3 8 Fan holder GB 1-10 (E) VPL-VW760ES...
3. Remove the DC fan (for power supply exhaust). (Refer to Section 1-5-6.) 1 Two screws (PSW3 7 DC fan 2 Screw (PSW3 4 Three screws 8 Fan holder (WF) (BVTP3 3 Relay connector 6 Two screws (PSW3 5 Fan holder (WB) 1-11 (E) VPL-VW760ES...
When removing and installing the light source block assembly, be careful not to touch the wheel portion and lens portion. 4 DC fan 6 Two screws (BVTP3 7 PS converter shading cover !. Cushions (LS HS) 5 Cushions (LD FAN) 1-12 (E) VPL-VW760ES...
7 DC fan != DC fan 3 Relay connector 6 Two screws (BVTP3 1 Relay connector 2 Relay connector ![ Three screws (PSW3 !/ Panel holder C !] Panel holder B 9 DC fan 8 Two screws (BVTP3 1-13 (E) VPL-VW760ES...
3 Wheel heat sink 5 Two screws (PSW3 7 Sealing silicone tube 8 Wheel fan holder View on arrow A Apply RTV rubber and fill the hole. Apply RTV rubber and fill the hole. 1-14 (E) VPL-VW760ES...
5. Remove the DC fan (for wheel intake). (Refer to Section 1-5-10.) 1 Relay connector White tape 2 Two screws (PSW3 3 LD fan bracket T 5 Cushion (LD fan) 4 DC fan 6 Cushion (LD fan) 7 Three screws (PSW3 8 LD fan bracket B 1-15 (E) VPL-VW760ES...
After connecting the relay connectors, wind the tape around the connector portion. ![ Relay connector (Blue) 3 Tape !\ DC fan (for QE board) 4 Relay connector !] Two screws (BVTP3 25 mm 8 Tape 120 mm 3 Tape 7 Tape 1-16 (E) VPL-VW760ES...
CN305 CN302 CN303 Notes on installation G board block CN304 6 Harness 7 Three clampers 8 Three clampers Pull the harness fixed with the clampers in the direction of the arrow, and tuck excess harness around here. 1-18 (E) VPL-VW760ES...
Page 27
!- Six screws (PSW3 !, G chassis ![ Six screws (PSW3 !' Insulating sheet (G) !] Four Binding band side hooks != Harness !\ Duct (WG) CN201 !; G board 1-19 (E) VPL-VW760ES...
10. Remove the switching regulator. (Refer to Section 1-5-13.) 11. Remove the G board. (Refer to Section 1-5-14.) 3 Seven screws (PSW4 5 Lens cover 4 Optical block assembly 1 Two screws (PSW3 2 Panel duct B 1-20 (E) VPL-VW760ES...
Page 29
9. Remove the DC fan (for wheel intake). (Refer to Section 1-5-10.) 10. Remove the switching regulator. (Refer to Section 1-5-13.) 11. Remove the G board. (Refer to Section 1-5-14.) 12. Remove the optical block assembly. (Refer to Section 1-5-15.) 1-21 (E) VPL-VW760ES...
1-5-17. V Board 1. Remove the lens cover assembly. (Refer to Section 1-5-1.) 2. Remove the top cover assembly. (Refer to Section 1-5-2.) 2 Screw (BVTP3 CN020 3 V board 1 Harness 1-23 (E) VPL-VW760ES...
6 Four screws (PSW3 1 Screw (PSW4 2 Unit cover (FE) 2 Shift shade sheet 7 Spring (FE-V) 4 FE unit assembly 8 PS converter 3 Three screws Unit base (FE) (PSW3 5 FE LS rubber Optical block assembly 1-25 (E) VPL-VW760ES...
![ Shift unit !] Prism core assembly 9 Four screws Notes on installation (PSW3 After temporarily tightening the shift fixing shafts, fully tighten them in the order from a to d. 8 Base unit !/ Illumination unit assembly 1-26 (E) VPL-VW760ES...
5 Lens shade sheet 4 Two shift fix shafts 6 Lens assembly Notes on installation 3 Two shift fix shafts After temporarily tightening the shift fixing shafts, fully tighten them in the order from a to d. 1-27 (E) VPL-VW760ES...
. Be sure the tape put on the limit switch is removed after the maintenance. Light dimming adjustment Required equipment/tools . VG (programmable video signal generator): ASTRODESIGN VG-876 or equivalent . Connection cable: HDMI cable Connection diagram (programmable video signal generator) HDMI cable 1-28 (E) VPL-VW760ES...
Page 37
6 Keep pressing the [&] button to set the value to “Min”. Adjust: Set: Min 1 ....99 Max 4. Turn off the power of this unit. 5. Remove the signal generator from this unit and disconnect the power cord. 1-29 (E) VPL-VW760ES...
Page 38
. When using this unit, leave it for at least 24 hours in order to fully cure the RTV rubber. * When you felt something unusual in your eyes, interrupt operation to turn off the power and follow the instructions from a safety and health supervisor. 1-30 (E) VPL-VW760ES...
Page 39
12. Remove the G board block. (Refer to Section 1-5-14.) 13. Remove the optical block assembly. (Refer to Section 1-5-15.) 14. Remove the CA board and CB board. (Refer to Section 1-5-16.) 15. Remove the prism core assembly. (Refer to Section 1-5-20.) 1-31 (E) VPL-VW760ES...
Page 40
. In order to adjust the angle in step 34 in this section, return the adjusting knob portion of the optical compensator holder to the position where it was secured. Remove the adhesive or RTV rubber. Optical compensator Remove the adhesive or RTV rubber. Optical compensator Prism core assembly Optical compensator 1-32 (E) VPL-VW760ES...
Page 41
22. Connect the flexible wiring board of the panel to the CB board using the projector tool FPC kit. Projector tool FPC kits Patterns Patterns (thick) (thick) Flexible wiring board of panel C holder Projector tool FPC kits CA board CB board Flexible wiring board of panel Projector tool FPC kits 1-33 (E) VPL-VW760ES...
Page 42
Shade plate assembly (Reta Ajst) Bosses Relay connector Blue tape Red tape Green tape Boss holes CN1000 (CB board) CN1000 (CA board) Blue tape Red tape Green tape 1: Fine-wire coaxial relay board (FX board) 2: Fine-wire coaxial cable 1-34 (E) VPL-VW760ES...
Page 43
Shift cover (L) Tape Limit switch 30. Attach the shift cover (L). (Refer to step 28.) 31. Turn on the power and perform the aging for 20 minutes or more. 32. Input the full black signal in this unit. 1-35 (E) VPL-VW760ES...
Page 44
34. Turn off the power of this unit. 35. Remove the tape of the limit switch. 36. Remove the projector tool FPC kit, fine-wire coaxial cables, fine-wire coaxial relay board, and shade plate assembly (Reta Ajst). (Refer to steps 20 to 27.) 1-36 (E) VPL-VW760ES...
Page 45
Apply the RTV rubber. Optical compensator Apply the silicone RTV rubber. Optical compensator rubber Prism core assembly Adjusting knob portion Optical compensator RTV rubber 42. Attach the prism core assembly, then assemble this unit. (Refer to steps 2 to 15.) 1-37 (E) VPL-VW760ES...
3.75 W laser diodes Wavelength: 450 460 nm Beam divergence angle from lens of this unit Laser emission port IEC 60825-1:2014 CLASS 1 LASER PRODUCT As with any bright light source, do not stare into the beam, RG2 IEC 62471-5:2015. 1-38 (E) VPL-VW760ES...
Fan error Any of fan inside of the unit does not operate WARNING normally. Blink in red Wheel error The wheel rotation exceeds the allowable range. Brightness error The brightness exceeds the allowable range. Installation location of indicators 1-40 (E) VPL-VW760ES...
This board relays the harnesses between the fuse and boards. NF board This mounts a remote controller’s infrared light receiving section (front) and free-fall detection sensor. NR board Infrared light receiving block board from remote control (rear). 1-41 (E) VPL-VW760ES...
This board mounts CPU and controls laser diode driving. 1-10. Power Cord (VPL-VW760ES Only) To get a power cord, please contact your local Sony Sales Office/Service Center. . Use the approved Power Cord (3-core mains lead)/Appliance Connector/Plug with earthing-contacts that conforms to the safety regulations of each country if applicable.
. The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful. 1-43 (E) VPL-VW760ES...
. PC is not used in “2-3-4. When Replacing the QE Board”. . HDMI cable (for PC connection) The HDMI cable is used for the adjustment in Section 2-3-4. . VG (Programmable video signal generator) . Chrominance difference gauge (CL500 or equivalent) 2-1 (E) VPL-VW760ES...
6 seconds since the last key is pressed, and perform the key operations again. 5. Select “Model Name Display”. To exit the Model Name Display mode, perform step 4. “Demonstration mode screen” is displayed. Select “Off”. 2-2 (E) VPL-VW760ES...
Check the distance between the lens edge of this unit and the aperture end (50.9 mm) at the two or more points. 4. Set so that the light output from the lens is vertical to the sensor surface of the laser power sensor. 2-3 (E) VPL-VW760ES...
Page 56
1. Measure the laser power. 2. Check that the laser power is within the range of “Output limit value”. Output limit value = 50 to 145.3 mW 3. Consider the value of laser power at that time as “POWER_MAX”. 2-4 (E) VPL-VW760ES...
Page 57
DAC_VAL_MAX = 85 DAC_VAL_LIMIT-1 = (DAC_VAL_MAX _ DAC_VAL_30-1) x (Electric power threshold limit value _ POWER_MAX)/(POWER_MAX _ POWER_30-2) + DAC_VAL_MAX DAC_VAL_LIMIT-2 = (DAC_VAL_MAX _ DAC_VAL_30-2) x (Electric power threshold limit value _ POWER_MAX)/(POWER_MAX _ POWER_30-2) + DAC_VAL_MAX 2-5 (E) VPL-VW760ES...
7. Set Other:83 DigiPote 1 of DeviceMenu to the value written down in step 2. 8. Set Other:84 DigiPote 2 of DeviceMenu to the value written down in step 3. 9. Set the Display Engine:2 UF SW of DeviceMenu to 1. 10. Perform “Save to memory”. 2-6 (E) VPL-VW760ES...
(CSC)/OptUnit (panel chiral/lens shift/lens zoom/panel alignment/uniformity)/LaserUnit/serial) via server. Regarding how to obtain the server data, contact your local Sony Sales Office/Service Center. 2. Write down the values of Other:83 DigiPote 1 of DeviceMenu. 3. Write down the values of Other:84 DigiPote 2 of DeviceMenu.
B and G until the chromaticity (x80, y80) satisfies the specification. Specification: (x80, y80) = (0.296 ?0.005, 0.311 ?0.005) 4. Repeat the adjustments at 80 IRE and 20 IRE until the each specification is satisfied. 5. Perform “Save to memory”. 2-8 (E) VPL-VW760ES...
2. Enter the service mode. 3. Change the value of Other:72 Calib/Sensor Save En of Device Menu from “0” to “1”. When the input signal is displayed after waiting for a while, the calibration “save enable” is completed. 2-9 (E) VPL-VW760ES...
36 AREG/ZONE RV MR Adjust 37 AREG/ZONE RV DL Adjust 38 AREG/ZONE RV DC Adjust 39 AREG/ZONE RV DR Adjust 40 AREG/ZONE BH UL Adjust 41 AREG/ZONE BH UC Adjust *1: In this unit, only B is displayed. 2-10 (E) VPL-VW760ES...
Page 63
47 FPGA/Test Pattern Level B 1023 48 FPGA/Test Pattern Mute R 49 FPGA/Test Pattern Mute G 50 FPGA/Test Pattern Mute B 56 Other/Lens Pattern Color 57 Calib/Sensor Mode 58 Calib/Sensor Read En 59 Calib/Sensor x 60 Calib/Sensor y 61 Calib/CSC En 2-11 (E) VPL-VW760ES...
Page 65
Memory Name Set Memory Low(1) Gain R Bias R Low3 Gain R Bias R Custom 1 Custom 1 Gain R Bias R Custom 2 Custom 2 Gain R Bias R Custom 3 Custom 3 Gain R Bias R 2-13 (E) VPL-VW760ES...
Page 66
Memory Name Set Memory Custom 4 Custom 4 Gain R Bias R Custom 5 Custom 5 Gain R Bias R 2-14 (E) VPL-VW760ES...
3. The update proceeds automatically. The ON/STANDBY indicator blinks in green. Then, it blinks in amber. (During update: approx. 3 minutes max) 4. After the update is completed, the ON/STANDBY indicator lights up in red and this unit enters standby state. 3-1 (E) VPL-VW760ES...
6. Change the value of Display Engine 17 DE/Flash Put of Device Menu to “1”. 7. Return to the list of Device Menu, and check the value of Display Engine 17 DE/Flash Put. Repeat until the value becomes “0”. 8. Perform “Save to memory”. 3-2 (E) VPL-VW760ES...
6. Pull out the USB memory from this unit. 7. Check that the following files are created in the USB memory. ColorSensorMatrix2Table.csv WBMatrixTable.csv UFGainMatrixTable.csv OptUnit.csv OptUnit2.csv OT.csv LT.csv pd_slc.csv pd_uf.csv pd_gamma.csv pd_ugm.csv pd_bpc.csv pd_clk.csv pd_dwec.csv pd_dwec_ratio.csv pd_pwm.csv pd_regi_lens_adj.csv pd_uf_std.csv pd_gamma_std.csv LaserUnit.csv SetSerial.csv 3-3 (E) VPL-VW760ES...
2. Insert the USB memory into this unit. 3. Connect the power cord. 4. Wait for 1 minute. 5. Disconnect the power cord. 6. Pull out the USB memory from this unit. 7. Check that the “log.yml” file is created in the USB memory. 3-4 (E) VPL-VW760ES...
Therefore, specified parts should be used in the case of な部品です。したがって,交換する時は必ず指定 replacement. の部品を使ってください。 2. Standardization of Parts 2. 部品の共通化 Some repair parts supplied by Sony differ from those ソニーから供給する補修用部品は,セットに使われて used for the unit. These are because of parts common- いるものと異なることがあります。 ality and improvement.
Cover Block 4-2. Exploded Views BVTP BVTP BVTP BVTP To QE board BVTP BVTP BVTP BVTP BVTP BVTP BVTP BVTP BVTP BVTP To QE board To Lens BVTP VPL-VW760ES...
Page 73
X-2595-247-1 s COVER ASSY, LENS X-2595-248-1 s CABINET ASSY, REAR 1-971-884-11 s CONNECTOR ASSY, NR 3P 4-478-644-01 s CAP, LENS 4-479-501-01 s VOID SEAL (For VPL-VW760ES/VW885ES/VW745) 4-429-739-01 s VOID SEAL (For VPL-VW768) 4-589-182-01 s LABEL (LS UAE) , CAUTION (For VPL-VW760ES)
DC Fan Block-1 BVTP BVTP To Sensor To QE board To QE board To QE board To Optical block To QE board To DC fan To G board To SB board BVTP VPL-VW760ES...
Page 75
4-723-527-01 s CUSHION (WH DUCT IN) 4-723-528-01 s CUSHION (WH DUCT OUT) 4-723-529-01 s CUSHION (LS HS) 4-723-554-01 s SEALING SILICONE TUBE 7-628-000-05 s +PSW 2X6 7-682-948-01 s SCREW +PSW 3X8 7-682-956-01 s SCREW +PSW 3X35 7-685-648-79 s SCREW +BVTP 3X12 TYPE2 IT-3 VPL-VW760ES...
Part No. SP Description Part No. SP Description A-2203-380-A s QE COMPL (SVC) (For VPL-VW760ES) 1-971-891-11 s CONNECTOR ASSY, CL 7P A-2203-381-A s QE COMPL (SVC) (For VPL-VW885ES) 1-971-892-11 s CONNECTOR ASSY, LD 6P A-2203-382-A s QE COMPL (SVC) (For VPL-VW745)
1-971-890-11 s CONNECTOR ASSY, VH 3P 2-580-602-01 s SCREW, +PSW M4X12 7-682-248-04 s SCREW +K 3X8 2-580-606-01 s SCREW, +PSW M5X8 7-685-648-79 s SCREW +BVTP 3X12 TYPE2 IT-3 2-650-770-11 s SLIDE, CLAMP 4-723-475-01 s CABINET, BOTTOM 4-723-480-01 s FOOT, REAR 4-726-175-01 s CUSHION (BOTTOM-A) VPL-VW760ES...
CA, CB Block To QE board To G board To QE board Part No. SP Description A-2187-319-A s CA MOUNT A-2187-320-A s CB MOUNT 3-064-084-01 s CLAMP (FCR-60), FLAT 7-682-948-01 s SCREW +PSW 3X8 4-10 VPL-VW760ES...
1-534-827-61 s CORD, POWER (For UC) 1pc *3 1-833-005-12 s AC POWER-SUPPLY CORD 1pc *1 1-839-054-12 s POWER-SUPPLY CORD SET (For J) 4-732-478-01 s PACK, CD-ROM (JAPANESE, ENGLISH, FRENCH, SPANISH, GERMAN, ITALIAN, RUSSIAN, SIMPLIFIED CHINESE, TRADITIONAL CHINESE, ARABIC) 4-12 VPL-VW760ES...
Need help?
Do you have a question about the VPL-VW760ES and is the answer not in the manual?
Questions and answers