Subscribe to Our Youtube Channel
Related Manuals for ALSTOR 8x8
Summary of Contents for ALSTOR 8x8
- Page 1 INSTRUCTION MANUAL Translation of the original instruction manual in Swedish English Edition 1:01 For models 822 and 834...
- Page 3 The instruction manual applies to model 822 and 834. The Alstor 8×8 is rated as a light off-road machine. The intended range of application is similar to that of cross-country load carriers and similar load carriers for private or light professional work in forests, on farms, etc.
-
Page 5: Table Of Contents
Safety and the importance of maintenance and service Overturning Storage of the machine Battery Fuel Lubrication chart Oils and lters Adjustment 4. Technical speci cations Technical speci cations Dimensions and weight Service log 5. Attachments EU Declaration of Conformity, Machine Directive www.alstor.se | 5... -
Page 7: Safety
Incorrect use constitutes a risk of injury and damage to the machine and other property. Any modi cation that affects the performance or safety of the machine may only be carried out by Alstor AB or by personnel duly authorised by Alstor AB. - Page 8 (operator) with sound knowledge of the machine and have adequate technical skills. EMERGENCY EXIT WINDOW. To exit in case of an emergency, open the window by turning the handle and then removing the two red pins. 8 | www.alstor.se...
-
Page 9: Machine Labels
Before operation – Read the instruction manual, safety precautions and perform a safety check. When driving on lakes/waterways covered with ice, remove the doors and open the windows. Turn off the main switch when leaving the machine. www.alstor.se | 9... - Page 10 This LABEL presents information about the different fuse circuits and fuse dimensions. A FUSES Fuse numbers A1-A16. See the functional description above. B FUSES Fuse numbers B1-B16. See the functional description above. RELAY This shows the relay function and position. BATTERY Shows the battery location 10 | www.alstor.se...
-
Page 11: Label Positions
LOCATED ON THE OPERATOR PANEL THE CRANE MACHINE’S CENTRE JOINT LOCATED ON BOTH SIDES OF LOCATED IN THE THE TIMBER CARRIER ENGINE COMPARTMENT ONLY LOCATED 822 GLOVE 834 LOCATED INSIDE THE INSIDE THE CAB COMPARTMENT ELECTRICAL PANEL www.alstor.se | 11... -
Page 12: Safety Equipment
Instruction manual SAFETY 1.4 SAFETY EQUIPMENT Always use the appropriate protective equipment when working with the Alstor, both on and next to the machine. Recommended protective equipment: Hearing protection Helmet, logger helmet with visor Protective boots/shoes with proper slip protection... -
Page 13: Function Markings
STEERING, WINCH AND TIPPING CONTROLS Arrows indicate joystick function. Optional equipment, a winch and a tippable atbed have function labels indicating the OUT and IN directions. For crane model options, please refer to the instruction manual supplied with the crane. www.alstor.se | 13... - Page 14 For further information about lever icons and lever operations, please refer to the crane’s instruction manual. CRANE OPERATING VALVE, APPLIES TO ELECTRIC ON/OFF 4.2/5.0/5.4 2-lever crane For further information about lever icons and lever operations, please refer to the crane’s instruction manual. 14 | www.alstor.se...
- Page 15 12. Direction indicators (option) 28. Remote control box 13. Water temp gauge 29. Parking brake 14. Ignition switch 30. Lever for swivelling operator’s seat 15. Gear shift lever 31. Seat adjustment 16. Service brake pedal 32. Fuel tank ller cap www.alstor.se | 15...
- Page 16 12. Service brake, front 28. Ignition switch 13. Fuel gauge 29. Parking brake 14. Charging/Oil pressure warning lamp 30. Seat adjustment 15. Warning lamp for high water temp./glow plug 31. Lever for swivelling operator’s seat 16. Water temp. gauge 16 | www.alstor.se...
- Page 17 11. Air condition on/off 12. Heating controls 13. Adjustable air outlets 14. Dome light 15. Recirculation valves 16. Fan speed control 17. Hydraulic oil lling/inspection inlet, 822 18. Hydraulic oil lling/inspection inlet, 834 11. 12. 13. 14. 15. 16. www.alstor.se | 17...
-
Page 18: Instructions For Safe Use
The window can be opened fully by rst pushing the handle up and then pulling out the two red pins. See picture 1-3 in Chapter 1.7 Positions of controls and their functions. If the machine is going to be driven on ice, remove the door and fully open the window to facilitate easy evacuation in an emergency. 18 | www.alstor.se... -
Page 19: Safety Checks/Daily Inspection
The load systems, i.e. crane, tipping body, etc. are intact and correctly connected. There are no loose or foreign objects on the machine that can affect safety. Regularly check the re extinguisher’s best before date and its pressure. Check for wear, cracks, damage, loose or defective guards. www.alstor.se | 19... -
Page 21: Operation
Only shift gears when the machine is stationary. Do not force the gears. If it is dif cult to shift gears, slightly release the foot brake pedal and allow the machine to roll slightly, then gently try shifting gears again. www.alstor.se | 21... - Page 22 Please refer to the instruction manual for the crane provided separately in this binder. 22 | www.alstor.se...
-
Page 23: Off-Road Driving
If the front section has overturned, request inspection by an authorised service technician before using the machine again. The Alstor machine can navigate waterways up to 37 cm deep. Carefully check that the waterway is not too deep or the water ows too rapidly. This can be dangerous. Always drive with utmost care. -
Page 24: Towing, Recovery, Transport And Storage
For additional information, please refer to chapter 3.3 Storage of the machine. Store the machine within the indicated temperature range and out of direct sunlight. If the machine is going to be covered, avoid plastic covers and other tight materials that prevent air ow and collect moisture. 24 | www.alstor.se... -
Page 25: Driving On Public Roads
We want to be able to enjoy and protect our forests for the future. With this in mind, we urge all users to respect the environment. The Alstor was designed to have a minimum impact on nature and the environment. Its low ground pressure reduces impact due to driving and minimises ground compaction. -
Page 27: Service And Maintenance
Always carefully read the instruction manual prior to service and repair work. Any modi cation that affects the performance and safety of the machine may only be carried out by Alstor AB or by personnel and dealers duly authorised by Alstor AB. -
Page 28: Storage Of The Machine
Remove battery and charge fully. For additional battery information, please refer to the chapter on service and maintenance/battery. Store the machine within the indicated temperature range and out of direct sunlight. If the machine is going to be covered, avoid plastic covers and other tight materials that prevent air ow and collect moisture. 28 | www.alstor.se... -
Page 29: Battery
SERVICE and MAINTENANCE 3.4 BATTERY The following battery has been installed in your Alstor at the factory: 834: Europart Plus 12V 72 AH, 572 409 068.EP , 680 A (EN). 822: Silver Dynamic C6, 552 401 052 SD 12V/ 52 AH Varta 520 A (EN) Care and maintenance Make sure the battery and space around it is clean and free of dirt. -
Page 30: Fuel
WARNING! Fuel and fuel vapours are highly ammable and explosive, which can cause serious injury and death. Be very careful when handling fuel. The Alstor exists both in a diesel and petrol version. Pay attention and be sure to read the instructions that apply to your model in the attached engine instruction manual. -
Page 31: Lubrication Chart
Grease, see above 50 h 1. Lift up front oor plate after loosening the screws. 2. Undo the rear oor plate by turning the quick fasteners 1. Lubrication positions on the front section of the machine, front inspection cover. www.alstor.se | 31... - Page 32 2. Lubrication positions on the front section of the machine, rear inspection cover. 3. Lubrication positions in the centre joint and on the transmission shaft. Note: All indicated positions, both on the left and right sides. × 2 Left / Right 32 | www.alstor.se...
- Page 33 Instruction manual SERVICE and MAINTENANCE 4. Undo the rear section inspection cover to gain access to the compartment. Lubrication positions in the rear section under the inspection cover. 4. NOTE: Front universal joint behind the cover. www.alstor.se | 33...
- Page 34 50 h for initial instruction manual for replacement, the engine. then every 500 h or 1 time/year. Fluids Number Volume Type Interval (operating hours) Engine coolant Approx. 6 L 50/50 Water/Glycol 1 time/year Monoethylene glycol Eco-machine: propylene glycol 34 | www.alstor.se...
- Page 35 Open the plug using a 12 mm Allen key. Unscrew the drain plug and drain the oil. When the oil has been drained, screw the drain plug back into place and ll up with the recommended oil. Replace the oil ller plug. www.alstor.se | 35...
- Page 36 4. Open the oil ller plug. See the marking in the picture. Fill up with new oil: 1.5 L at the front and 1.5 L at the rear. Replace the oil ller plugs at the front and rear. 36 | www.alstor.se...
- Page 37 Allow the oil to be drained and, if necessary, suck out the remaining oil using an oil suction device. Once all oil has been drained, ll up with 2 litres of oil. Replace the inspection cover using all the screws. www.alstor.se | 37...
- Page 38 See the marking in the picture. Screw the drain plug back in place and open the oil ller plug. See the marking in the picture. Fill up with new oil, 0.5 L. Screw the oil ller plug back in place. 38 | www.alstor.se...
- Page 39 1. Undo the clasps and remove the lter. 2. Replace/clean the lter. 3. Reassemble all parts. Hydraulic oil lter Loosen the hydraulic lter by turning it counter-clockwise. Lubricate the gasket ring with hydraulic oil. Screw the new lter into place. www.alstor.se | 39...
- Page 40 Open the expansion tank lid. (1.) Fill up to 3 cm from the top Note that if coolant is over lled, at normal operating temperature liquid can be pushed out through the drain hose (2.). This does not affect the machine. 40 | www.alstor.se...
- Page 41 Fuel lter To access the fuel lter, undo the machine side plates as previously explained. The fuel lter should be replaced from underneath the machine. See the picture below. Place a suitable container underneath to avoid fuel spillage. www.alstor.se | 41...
-
Page 42: Adjustment
Retighten all wheel nuts. 4 each per wheel × 8 wheels. See picture A Retighten all bolts in the crane base, 6 or 9 bolts. See picture B Wheel nuts, 4 per wheel Picture A Crane base bolts 6 or 9 bolts Picture B 42 | www.alstor.se... - Page 43 Check the belt tension by pushing in the middle of the belt. The drive belt should de ect only slightly. An over-tensioned belt will cause undue wear. If the belt needs to be tightened, loosen the indicated screw and adjust using the eccentric washer. Pull gently. www.alstor.se | 43...
- Page 44 Orbitrol power steering Hydraulic system Type Direct-drive gear pump Pump capacity Max. 32 litres/min Work pressure 160 bar Filter precision 25 m Tank volume 15.5 litres Electrical system Battery capacity 46 Ah Generator 65 A Type 1 Type ISO-2867:2011 44 | www.alstor.se...
-
Page 45: Dimensions And Weight
ISO 13920: B Weight: kg Description: 1580 25" Hjul Wheels Benämning: Phone: +46(0)524-40745 Kerb weight 1,900 kg (822) | 2,300 kg (834) Width 1,580 mm Ground clearance 327 mm Load capacity 3,000 kg Obstruction clearance 510 mm www.alstor.se | 45... - Page 46 Sweden Tel: +46 (0)524 – 407 45 info@alstor.se www.alstor.se Hereby declares that: Machine type/Product: Forest machine/Miniforwarder Alstor 8×8 Series Drawing/Model Type: 0497 – Complies with all the applicable provisions of the directives: 2006/42/EC Machine Directive 2004/108/EC EMC Directive The following harmonised standards have been used as a basis for this declaration:...
-
Page 47: Service Log
Instruction manual TECHNICAL SPECIFICATIONS 4.3 SERVICE LOG Alstor model: Machine number: Operating hours Service performed Date Serviced by www.alstor.se | 47... - Page 48 Manufacturer: Alstor AB Åkarevägen 4 SE-455 97 Dingle Sweden Phone: +46 524 407 45 Mobile: +46 705 861 805 E-mail: info@alstor.se www.alstor.se...
Need help?
Do you have a question about the 8x8 and is the answer not in the manual?
Questions and answers