RoboVent Vista360 Series Owner's Manual
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RoboVent Vista360 Series Owner's Manual

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Vista360 Series
(SHM-8000) Cartridge Collectors
Owner's Manual
Installation, Operation & Maintenance
Revised 01-31-17

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  • Page 1 Vista360 Series (SHM-8000) Cartridge Collectors Owner’s Manual Installation, Operation & Maintenance Revised 01-31-17...
  • Page 3 Vista360 Series (SHM-8000) Cartridge Collectors Owner’s Manual Installation, Operation & Maintenance Manufactured by: RoboVent 37900 Mound Road Sterling Heights, MI 48310 USA (888) 762-6836 www.robovent.com ©2017 RoboVent Product Group, Inc. All rights reserved.
  • Page 4 Congratulations! Dear Customer, Thank you for purchasing a RoboVent Vista360 Collector. This manual will help you use the many features available to customize the unit to your specific needs. When your RoboVent Vista360 Series unit needs scheduled maintenance, keep in mind that RoboVent has specially trained staff in servicing our smoke, fume and particle collectors.

  • Page 5: Table Of Contents

    Important Safety Instructions ....Section 100 ......Page 6 Features of the RoboVent Vista360 Collector..Section 200 ..... .Page 7-10 Receiving &...

  • Page 6: Important Safety Instructions

    7. If welding stainless steel, special safety measures need to be followed when maintaining collector. Consult your Safety Director for further information and see Appendix D : OSHA's Hexavalent Chromium Standards. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 7: Features Of The Robovent Vista360 Collector

    RoboVent Vista360 Collectors utilize a special cleaning cone and vertical pipe combination which optimizes the cleaning pulse by ensuring that the developed overpressure in the filter is even throughout the filter elements. (see Figure 2). ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 8 SECTION 200 Features of the RoboVent Vista360 Collector 4. Control Panel The built-in Control Panel of the RoboVent Vista360 contains all the electrical control devices, including the motor starter with thermal overload relay, on/off selector switch and service disconnect switch. Extra space is available for the...
  • Page 9 (see Figure 8). 12. Endurex A13 Filters (option) FIGURE 8 The Endurex A13 is RoboVent’s high quality cellulose/polyester blend that provides superior filtration efficiency and long life in welding applications. Every filter is fire retardant and uses Nanofiber technology to achieve a MERV 13 efficiency rating.
  • Page 10 Features of the RoboVent Vista360 Collector 13. AutoSaver Auto On/Off (option) The AutoSaver feature (if equipped) allows your RoboVent Vista360 air filtration system to rest when not needed, saving energy dollars. The AutoSaver turns the system on when cutting, welding, or process operations start and turns it off after the specified duration of being idle.

  • Page 11: Receiving & Inspection

    Receiving & Inspection Receiving RoboVent Equipment is typically shipped on skids or in crates. The number of skids/ crates will vary, depending on the type, size and accessories ordered. These skids/crates are too heavy to lift by hand, and will need to be unloaded by an industrial fork-truck or similar equipment.

  • Page 12: General Description

    Clean, totally filtered air travels downward through a path of high and low frequency sound traps where motor and blower noise is reduced up to 70%. This makes the RoboVent Vista360 the industry’s safest and most environmentally-friendly dust collector. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 13: Installation

    7. Connect compressed air to the top of cabinet FIGURE 14 using the supplied air regulator regulate the air to 85 psi (Figure 15). 8. Connect power, and your Vista360 is ready to be turned on (Figure 16). FIGURE 15 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 14 SECTION 500 Installation FIGURE 16 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 15: Operation

    3. Check the compressed air connection. RoboVent Vista360 collectors come complete with full electrical controls and automatic pulsing system. The entire contents of the control systems are installed inside the electrical enclosure.
  • Page 16 The Robovent will automatically turn off after 2-5 minutes of inactivity. To return to manual operation simply use the blower start button and the Robovent will switch to manual mode and the blower will operate continuously. Refer to “Appendix A - eTell Instructions”.
  • Page 17 A record of this pressure differential should be recorded periodically and kept for future reference. During use of your RoboVent Vista360 Series Collector the differential pressure will increase as the filters load up. (Cartridge filters should be replaced when the gauge reads approximately 2.7 kPa.

  • Page 18: Maintenance

    (causes cancer). Special care including wearing a respirator and wearing a Tyvek suit is necessary when performing maintenance like changing filters, emptying barrels, etc. See Appendix D: OSHA's Hexavalent Chromium Standards for further information. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 19 If welding parameters change, (i.e. weld wire size, shielding gas mixture, new parts or supplier) then we should verify spark containment away from the inlets. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 20 Note: Regular monitoring of the particulate containment is necessary to verify that it is not overflowing. 8. Install the new filters purchased from RoboVent into the collector. 9. Close and secure the filter door. 10. Turn on the main power disconnect.

  • Page 21: Vfd Maintenance Procedure

    Table 8.2 Periodic Inspection With Power Applied ITEM INSPECTION CORRECTIVE ACTION Is there any abnormal noise or vibration, or has the total operating time exceeded Cooling fan(s) Replace Cooling Fan 20,000 hours. Check UI-40 for elapsed cooling fan operation time. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 22 • High Ambient temperatures, humidity or altitudes above 3,300 feet • Frequent starting and stopping • Fluctuations of the AC power supply or load • Excessive vibration and/or shock loading • Poor environment, including dust, metal particles, salt, sulfuric acid, chlorine ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 23: Troubleshooting

    6. Blower wheel could be out of balance. If the blower wheel has gone out of balance, there will be excessive vibration. In this case, please contact the RoboVent Technical Department at 1-888-762-6836. Dynamic Pulse Filter Cleaning System not operating. Check the following: 1.
  • Page 24 This will cause the cartridge filters to load up prematurely. In this situation the best solution is to remove most of the oil from the steel before it is processed. Call the RoboVent Service Department at 1-888-762-6836 for more information.
  • Page 25 APPENDIX A RoboVent eTell App & HMI - Instruction Manual...
  • Page 26 1. Download the app from the Google Play Store onto your phone or tablet. Search for "RoboVent eTell" or "RoboVent" when looking for the app (see Figure A1 & A2). FIGURE A1 FIGURE A2 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 27 “xx”. The Serial Number Tag is located on the control panel door or access panel. 6. Press save to keep this machine profile 7. When the RoboVent is powered search and connect to the eTell WiFi network. Password for the eTell Network is “robovent” .
  • Page 28 B Blower is turned on/Off from the second slide bar. C Menu is located in the top right corner next to the help button. D System Alerts show any problems that are detected by the RoboVent with an Icon. FIGURE A5 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 29 1. The eTell Machine Settngs are accessed through the Menu Tab (see Figure A6). Each setting is configurable and set at the factory. RoboVent only recommend that 2 sttings be changed: "Asset#" and "PLC Time Sync". PLC Time Sync simply allows the PLC time to sync with the current time on your phone/tablet.
  • Page 30 Alarms will be shown as in the examples shown in Figures A9 and A10. Immediate FIGURE A8 action needs to be taken when an alarm is active. FIGURE A10 FIGURE A9 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 31 C Filter Life Display: Displays filter status and estimated number of days till replacement D Menu is located in the top right corner next to the help button E System Alerts show any problems that are detected by the RoboVent with an Icon F Machine name—Set in "Machine Settings" G Serial #...
  • Page 32 HMI Operator Instructions FIGURE A12 1. This Pop-Up box (see Figure A12) allows you to access further functions to give you greater insight into the functions and operation of the RoboVent. A Menu escape B Settings Login (see Figure A13)
  • Page 33 C Yellow Triangle—Function is active or needs attention Red Exclamation—Alarm D Blue Circle—Reset Button. Will attempt to reset function if needed or operate function E PLC Inputs—Wires / Circuit functioning F Previous Screen / Home Page G PLC Functions Status ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 34 APPENDIX A eTell HMI Operator Instructions FIGURE A15 A-10 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 35 2. The "Diagnose" and "Snooze" buttons help identify and correct any problems. A “Diagnose” will take you to the Diagnostic page B “Snooze” will simply take you to the Home Screen to try again. Alarm Active Example ROBOVENT • VISTA360 SERIES OWNER’S MANUAL A-11...
  • Page 36 C The Ethernet cable must be plugged into the “LAN” port. This is important as the “POE” port has 24vdc power and can damage electronics. The Ethernet Cable needs to be routed from the “LAN” port to the Ethernet Switch to allow the machine to be controlled. A-12 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 37 FIGURE A17 RoboVent eTell WiFi Setup 1. The RoboVent WiFI network is accessed through a web browser. When accessing the settings, connect to the eTell WiFi Network: Password is “robovent”. Next access the web page in Fig 23 by entering the IP address in the address bar of the web browser: IP address is 192.168.2.1.
  • Page 38 APPENDIX A eTell HMI Operator Instructions FIGURE A18 A-14 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 39: Appendix B: General Wiring Diagrams

    APPENDIX B General Wiring Diagrams...
  • Page 40 APPENDIX B Wiring Diagram - eTell Controls Panel Layout ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 41 APPENDIX B Wiring Diagram - eTell Controls Primary Wiring ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 42 APPENDIX B Wiring Diagram - eTell Controls PLC Wiring ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 43 APPENDIX B Wiring Diagram - eTell Controls PLC Wiring ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 44 APPENDIX B Wiring Diagram - eTell Controls Control Wiring ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 45 APPENDIX B Wiring Diagram - eTell Controls VFD Wiring ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 46 APPENDIX B Wiring Diagram - eTell Controls PLC Wiring ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 47 APPENDIX B Wiring Diagram - eTell Controls Cartridge Wiring ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 48 APPENDIX B Wiring Diagram - eTell Controls Wiring Notes B-10 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 49 APPENDIX C HEPA Filters Installation & Maintenance...
  • Page 50 Magna Series efficiency ranges include: 1000 Series - 99.97% and 1100 Series - 99.99%, all based on a .30 micron particle. RoboVent Magna filters are produced in a wide range of sizes, frame types and header combinations and are ideal for converting or upgrading existing systems.
  • Page 51 Applications: The RoboVent Magna Series is designed for use where a high degree of cleanliness is required and contaminants must be removed to protect health, products or building interiors.
  • Page 52 24 x 24 x 12 23-3/8 x 23-3/8 x 11-1/2 1.0" 1.45" 2424B5 24 x 24 x 12 24 x 24 x 11-1/2 1.0" 1.45" 2430B5 24 x 30 x 12 24 x 30 x 11-1/2 1.0" 1.45" ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 53 360.6 188.22 223.31 594 x 594 x 292 5032.5 9150 248.8 360.6 196.88 236.25 610 x 610 x 292 5032.5 9150 248.8 360.6 252.66 298.59 610 x 762 x 292 5032.5 9150 248.8 360.6 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 55: Appendix D: Osha's Hexavalent Chromium Standards

    APPENDIX D OSHA’s Hexavalent Chromium Standards...
  • Page 56 Recordkeeping . . . 20 Effective Dates . . . 22 Additional Information . . . 22 References . . . 23 OSHA Assistance . . . 24 OSHA Regional Offices . . . 28 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 57: Introduction

    OSHA or by a state with an OSHA-approved state plan. How- ever, this booklet is not itself a standard or regulation, and it creates no new legal obligations. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 58 Zinc Chromate Zinc salt, chromium Priming paints for metals, zinc oxide, zinc varnishes and pigments in chromium oxide, aerospace paints. zinc tetraoxychro- mate Adapted from: Meridian Research, 1994. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 59 States that administer their own OSHA-approved occupational safety and health plans may have different requirements. See the Additional Information section for a list of State plans and their contact information. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 60: Exposure Limits

    When monitoring for Cr(VI), employers must use a method of monitoring and analysis that provides values within plus or minus ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 61: Scheduled Monitoring Option

    Periodic Monitoring Periodic monitoring is required if the initial monitoring shows that the worker’s exposure is at or above the Action Level (See ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 62 Examples of Situations Requiring Additional Monitoring Example 1: If an employer has conducted monitoring for an elec- troplating operation while using fume suppressants, and the use of fume suppressants is discontinued, then additional monitoring ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 63 The Objective data means information that demonstrates the expected worker exposure to Cr(VI) associated with a particular product or material or a specific process, operation, or activity. Information that can serve as objective data includes, but is not ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 64: Regulated Areas

    Control Measures To protect workers from Cr(VI) hazards, whenever exposures exceed the PEL employers must use engineering and work practice controls to reduce and maintain Cr(VI) exposures to or D-10 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 65 If the employer can demonstrate that a particular process or task does not result in worker exposures to Cr(VI) exceeding the PEL for 30 or more days during any 12 consecutive months, the employer is allowed to use any combination of ROBOVENT • VISTA360 SERIES OWNER’S MANUAL D-11...

  • Page 66: Requirements For Protective Work Clothing And Equipment

    Small Entity Compliance Guide for the Revised Respiratory Protection Standard (see the Additional Information section at page 22). Requirements for Protective Work Clothing and Equipment Employers are required to provide and ensure the proper use of D-12 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 67 The employer must inform any person who launders or cleans protective clothing or equipment contaminated with Cr(VI) of the potentially harmful effects of Cr(VI) exposure, and that the ROBOVENT • VISTA360 SERIES OWNER’S MANUAL D-13...

  • Page 68: Hygiene Areas And Practices

    Cr(VI) whenever employers allow workers to consume food or beverages at a worksite where Cr(VI) is present. Employers are also required to ensure that workers do not enter eating and drinking areas wearing protective clothing or equip- D-14 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 69: Housekeeping

    (OSHA, Jan. 13, 2003, Letter of Interpretation.) Cleaning Methods Surfaces contaminated with Cr(VI) must be cleaned by HEPA- filtered vacuuming or other methods that minimize exposure to ROBOVENT • VISTA360 SERIES OWNER’S MANUAL D-15...

  • Page 70: Medical Surveillance

    If participation requires travel away from the worksite, the employer must bear the cost. Workers must be paid for time spent taking medical examinations, including travel time. D-16 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 71 Within 30 days after exposure during an emergency which results in an uncontrolled release of Cr(VI); or At the termination of employment, unless the last examination provided was less than six months prior to the date of termi- nation. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL D-17...
  • Page 72 The Written Medical Opinion The employer must obtain a written medical opinion from the PLHCP for each medical examination performed. The written medical opinion must be obtained within 30 days of the exam- D-18 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 73: Worker Training And Communication

    (e.g., appropriate work practices, emergency procedures and protective equipment to be used). In addition, the Cr(VI) standards require the employer to provide information and training sufficient to ensure that workers can demonstrate knowledge of: ROBOVENT • VISTA360 SERIES OWNER’S MANUAL D-19...

  • Page 74: Recordkeeping

    Historical Monitoring Data When an employer relies on historical monitoring data to determine worker exposures to Cr(VI), an accurate record of the historical monitoring data must be maintained. The record must show: D-20 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 75 PLHCP (i.e., a description of the worker’s duties as they relate to occupational Cr(VI) exposure; the worker’s Cr(VI) exposure levels; a description of the personal protective equipment used by the worker; and information from previous employment-related medical examinations). ROBOVENT • VISTA360 SERIES OWNER’S MANUAL D-21...

  • Page 76: Effective Dates

    Small Entity Compliance Guide for the Revised Respiratory Protection Standard: www.osha.gov/Publications/3384small-entity-for-respiratory- protection-standard-rev.pdf OSHA Fact Sheet: Health Effects of Hexavalent Chromium: www.osha.gov/OshDoc/data_General_Facts/hexavalent_chromium .pdf Hexavalent Chromium General Industry standard: www.osha.gov/pls/oshaweb/owadisp.show_document?p_table= STANDARDS&p_id=13096 Hexavalent Chromium Shipyard standard: www.osha.gov/pls/oshaweb/owadisp.show_document?p_table= STANDARDS&p_id=13116 D-22 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...

  • Page 77: References

    OSHA Instruction. 2008. Inspection Procedures for the Chromium (VI) Standards. Directive Number: CPL 02-02-074. Effective Date: January 24, 2008. SRI Consulting. 2008. Chemical Economics Handbook. Inorganic Color Pigments. CEH Marketing Research Report. January 2008, pages 575.3002A through 575.3002J. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL D-23...

  • Page 78: Osha Assistance

    State Programs The Occupational Safety and Health Act of 1970 (OSH Act) encourages states to develop and operate their own job safety and health plans. Twenty-four states, Puerto Rico and the Virgin D-24 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 79 These partnerships are voluntary relationships between OSHA, employers, worker representatives, and others (e.g., trade unions, trade and professional associations, universities, and other government agencies). ROBOVENT • VISTA360 SERIES OWNER’S MANUAL D-25...
  • Page 80 OSHA’s software programs and eTools walk you through challenging safety and health issues and common problems to find the best solutions for your workplace. D-26 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 81 By visiting OSHA’s website at www.osha.gov, you can also: File a complaint online, Submit general inquiries about workplace safety and health elec- tronically, and Find more information about OSHA and occupational safety and health. ROBOVENT • VISTA360 SERIES OWNER’S MANUAL D-27...

  • Page 82: Osha Regional Offices

    Federal OSHA standards. Note: To get contact information for OSHA Area Offices, OSHA-approved State Plans and OSHA Consultation Projects, please visit us online at www.osha.gov or call us at 1-800-321-0SHA. D-28 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 83 APPENDIX E Parts List...
  • Page 84 APPENDIX E Parts List ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 85 WV-008 Rubber Plug; Trade Size: 11.5" (McMaster 2605K21) SFM-8000 Air Tank Pulse System Compressed Air Header SFM-8000 Motor Mount Motor Mounting Baseplate HMI-ETELL eTell Touch Screen Assembly 3.5 Parts & Service 1 (888) 762-6836 ROBOVENT • VISTA360 SERIES OWNER’S MANUAL...
  • Page 86 Improving Lives through Clean Air ™ 37900 Mound Road, Sterling Heights, MI 48310 USA ROBOVENT.COM • 888.ROBOVENT ©2017 RoboVent Product Group, Inc.

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