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RTP 3000/06 Technical Manual

Node processor
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Technical Manual
3000/06
Node Processor

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Summary of Contents for RTP 3000/06

  • Page 1 Technical Manual 3000/06 Node Processor...
  • Page 2 RTP Corp. unless otherwise indicated and are to be considered RTP Corp. confidential. This intellectual property is made available solely for the direct use of potential or licensed RTP Corp. customers in their application of RTP Corp. products, and any other use or distribution is expressly prohibited.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..................4 SPECIFICATIONS ..................6 FAILURE RATES IN ACCORDANCE TO IEC 61508 ....... 8 HARDWARE CONFIGURATION ............... 9 Switches ......................9 Cabling ......................9 SOFTWARE CONFIGURATION.............. 12 Editing the Configuration File ............... 12 Configuration Parameters ................14 ipaddress, ipaddress_b, ipaddress_c, ipaddress_d ........

  • Page 4: Introduction

    Introduction The 3000/06 Node Processor card is the Main Processing Unit (MPU), which solves user application logic, communicates with the 3000/01 Chassis Processor cards and also host applications. It can be configured single, dual redundant, triple redundant or quad redundant.
  • Page 5 Primary, chassis/card error or forced read-only variable 2 Blinks Redundant, no errors 3 Blinks Redundant, chassis/card error or forced read-only variable 4 Blinks Bootloader mode 6 Blinks Node Processor Offline No valid Program loaded Figure 1: 3000/06 Node Processor Front Panel...

  • Page 6: Specifications

    Object, which reports the reserve time in each execution cycle. Minimum 1 ms reserve time is recommended. Processing of I/O: The 3000/06 Node Processor communicates each scan cycle with 3000/01 Chassis Processor. Inputs from the modules are acquired by the 3000/01 Chassis Processor, transferred to the 3000/06 Node Processor and are processed in the user application program after two scan cycles.
  • Page 7 Self-Tests and Diagnostics: Processor performs a Power-On-Self-Test (POST) upon cold startup or if instructed by the Node Shutdown object. POST includes comprehensive memory tests and verification of the onboard peripherals. Runtime diagnostics tests CPU, registers and allocated memory.

  • Page 8: Failure Rates In Accordance To Iec 61508

    Diagnostic Effects in accordance to standard IEC 61508. The information can be used in calculating probability of dangerous failures using Reliability Block Modeling or Markov Modeling. Such modeling should consider redundant node processors in a 1oo2, 2oo3 or 3oo4 configuration. Model 3000/06 Atom NP Safety Integrity Level Safe Failure Fraction: 99.71% Diagnostic Coverage: 99.48%...

  • Page 9: Hardware Configuration

    Hardware Configuration Switches Battery Figure 2: Node Processor Configuration Switch Settings For normal run mode all DIP switches on SW2 must be in the OFF position. Bootloader mode - set DIP switch SW2-1 or SW2-3 to the on position. Cabling The top port of the Node Processor is dedicated to host communications.
  • Page 10 Figure 3: 3000-T Node with Four Chassis and Host with two Ethernet networks...
  • Page 11 Table 1: Ethernet Cabling Matrix Host Ethernet Switch Switch Switch Switch Description Redundant ID Port Node Processor Single (Non-redundant) Chassis Processor Main (00-15) Redundant (00R - 15R) MODBUS TCP/IP Main (32-47) Redundant (32-47) 2-Channel Servo Main (32-63) Redundant (32-63) 8-Channel Counter Main (32-63) Redundant (32-63)

  • Page 12: Software Configuration

    2. Use the Project Tag Database Manager (PTDBM.exe) and configure the default IP or the factory configured IP address(es). 3. Ensure that the PC’s network interface is configured in the same IP domain as the 3000/06 Node Processor. Issue a ping command from the PC to the configured IP address to verify connectivity.
  • Page 13 7. Reconnect all Ethernet cables and set DIP SW2-1 (or DIP SW2-3) on the Node Processor card (see Figure 2) back to its OFF position (if changed in step 3) and power-cycle the 3000/06 Node Processor. 8. Download the user application program (with the correct I/O Configuration) from NetArrays.

  • Page 14: Configuration Parameters

    Configuration Parameters Use the Device Configuration Editor to change the configuration parameters from their default settings. To change an entry, move the mouse pointer to the parameter, select it, and type the new value. When finished, click on the Download button to write the configuration file to the target device. The VIK2K1.CFG configuration file parameters are: ipaddress, ipaddress_b, ipaddress_c, ipaddress_d...

  • Page 15: Subnetmask

     For RTP3000S and RTP3000D systems: Configure ipaddress and ipaddress_b. Note! It is recommended to configure ipaddress and ipaddress_b to be on different networks. Note! For RTP3000S system, use PTDBM application and configure node as Single and define IP Address and IP Address2 for redundant host communication. ...

  • Page 16: Peer Alltime

    The routes specify networks (destination AND mask) that must be different than the one containing the RTP target node as specified in the ipaddress parameter. Be careful not to enter the ipaddress into the ip route parameter The default route is the simplest means to access a host on another network.

  • Page 17: Udl Mem

    Udl mem The udl_mem parameter specifies the amount of memory (in kilobytes) allocated for the UDL files (file extension .UDL) included with the project program in the node processor. The value specified must be as large as, or larger than the actual UDLs (Default value: 512 kilobytes – Valid range: 0 to 1500 kilobytes).

  • Page 18: Firmware Upgrades

    4. If no communication can be established in step 3, ensure that the PC’s network interface is configured in the same IP domain as the 3000/06 Node Processor. Issue a ping command from the PC to the configured IP address to verify connectivity. If there is no response from the node, set DIP SW2-1 on one Node Processor card (see Figure 2) in the ON position;...

  • Page 19: Netarrays Configuration

    NetArrays Configuration I/O Configuration Node Processor configuration is included as part of the Node and Chassis configuration. You must configure the correct Node to match the correct redundancy of the Node Processors. To do so, you can 1. Use the File -> New menu item and select the matching hardware configuration. 2.
  • Page 20 Table 2 RTP3000 Safety System Configuration Specifications Number of Chassis Number of Number of Node Chassis Power Available Slots for 3000 Series Number of Processors in Processors in Supply I/O Cards in Each SIL (*) CPU Nodes Chassis Each Chassis Each Chassis Type Chassis...
  • Page 21 Number of Chassis Number of Number of Node Chassis Power Available Slots for 3000 Remote Number of Processors in Processors in Supply I/O Cards in Each SIL (*) Chassis Chassis Each Chassis Each Chassis Type Chassis Rack 5 Single Rack 13D Dual SIL-3 Rack 14D...
  • Page 22 Number of Number of Chassis Number of Number Node Chassis Power Available Slots 3100 Remote Processors in Processors in Supply for I/O Cards in Chassis Chassis Each Chassis Each Chassis Type Each Chassis Rack 5 Single Rack 13D Dual Rack 14D Dual Rack 17 Single...

  • Page 23: Diagnostic Information

    Diagnostic Information The Node Info object reports diagnostic information for the Node Processor configured in its Property Manager display. Properties Processor Select A, B, C or D, which will match the Node Processor to pull the information. Online This Bool variable will indicate if the selected Node Processor, Distributed Counter card or Distributed Servo Controller Card is operational or not.
  • Page 24 Host Link Status This Bool variable will indicate any failure on the host communications link. If this variable is True, it indicates normal communications to on the host link. If variable value is equal to False, it indicates an interruption in communications on the host link.
  • Page 25 Host Comm. Activity Count This integer variable will count the number of communications per scan cycle on the host port (This includes peer-to-peer communications as well). If a Node Processor determines that there is too much activity, it will pause the host and peer-to-peer communications and continue all other operations at the configured scan rate.

  • Page 26: Device Status Window

    Name configured for the device Device Address IP address assigned for the device Device Version Software revision of the 3000/06 Node Processor firmware Primary Indicates which Node Processor is the primary: A, B, C or D Secondary Online or Offline status of the secondary Node Processor in a redundant...
  • Page 27 Device Status Status returned by the device:  Running  Running – I/O Errors Exist  Running – RO Forces Exist  Resetting  Halted: Invalid program  Halted: No program loaded  Halted: Invalid I/O Update checkbox If this box is checked, the Engine Status display is continuously updated with status information from the selected device.

  • Page 28: Compliance With Ce Mark

    Compliance with CE Mark This section describes how to install and operate RTP equipment for use in the European Union (EU) to comply with the requirements of the CE Mark and its referenced standards. The procedures in this section apply also to other environments where provisions of the EU’s EMC and Low Voltage Directives are either required or desirable.
  • Page 29 Directive 2002/96/EC of the European Parliament and of the Council on waste electrical and electronic equipment). Some RTP Corporation products contain materials that may be detrimental to the environment. These materials may include, but are not limited to lead (in solder) and lithium (in batteries).

  • Page 30: Environmental Conditions

    The modules are rated for the following environmental conditions: Specification Type Recommended Range Test Specification IEC 60068-2-30, Db Operating Temperature -20 ºC to 60 ºC RTP Type Testing Operating Temperature Change 10 ºC/minute IEC 60068-2-14 Test Nb Operating Humidity 10% to 95% non-condensing IEC 60068-2-30, Db...

  • Page 31: Referenced Companies

    Referenced Companies Corcom Inc.; Libertyville, Illinois, USA; 708-680-7400 Hoffman; Anoka, Minnesota, USA; 763-422-2178 Definitions OPERATOR is any personnel other than SERVICE PERSONNEL. Requirements assume that the OPERATOR is oblivious to electrical hazards, but does not act intentionally in creating a hazard. SERVICE PERSONNEL are assumed reasonably careful in dealing with obvious hazards.

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