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Service
Information
GENERAL
This service information letter provides detailed steps required to drain, flush, fill and vent the cooling loop for the
PYT and HYP families of variable speed drives. Please note there are multiple sections in this document that may
appear to be very similar but contain different instructions depending on the model drive. Sections are defined by
drive size and/or model number. All steps are to be followed completely to insure the concentrations are correct and
to prevent the introduction of air into the system.
Items Required
• Rubber gloves - purchase locally
• 5 gallon bucket to contain fluids drained from the drive - purchase locally
• Inhibitor, see appropriate Table for coolant/inhibitor/distilled water quantities based on drive model
• JCI Inhibitor, 5 gallon container (P/N 013 04128 000), see appropriate Table for quantities based on drive
• JCI Inhibitor, 1 gallon container (P/N 013 04129 000), see appropriate Table for quantities based on drive
model
• De-mineralized water, 1 gallon container (P/N 013 04143 000), or 1 gallon distilled water purchased locally,
see appropriate Table for quantities based on drive model
Work on this equipment should only be done by properly trained personnel who are qualified to work on this
type of equipment. Failure to comply with this requirement could expose the worker, the equipment and the building
and its inhabitants to the risk of injury or property damage.
The instructions on this service information letter are written assuming the individual who will perform this work
is a fully trained HVAC & R journeyman or equivalent, certified in refrigerant handling and recovery techniques, and
knowledgeable with regard to electrical lock out/tag out procedures. The individual performing this work should be
aware of and comply with all Johnson Controls, national, state and local safety and environmental regulations while
carrying out this work. Before attempting to work on any equipment, the individual should be thoroughly familiar
with the equipment by reading and understanding the associated service literature applicable to the equipment. If
you do not have this literature, you may obtain it by contacting a Johnson Controls Service Office.
Should there be any question concerning any aspect of the tasks outlined in this bulletin, please consult a
Johnson Controls Service Office prior to attempting the work. Please be aware that this information may be time
sensitive and that Johnson Controls reserves the right to revise this information at any time. Be certain you are
working with the latest information.
Product Technical Support
File In/With:
Equipment
YZ, YMC2, YK, YD and YKEP Chillers
Affected:
How to Drain, Flush, Fill and Vent PYT Model and
HYP Model Drive Coolant Loops
REV
Supersedes SI0270 (818)
SI0270
219

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Summary of Contents for Johnson Controls YORK PYT Series

  • Page 1 Johnson Controls Service Office prior to attempting the work. Please be aware that this information may be time sensitive and that Johnson Controls reserves the right to revise this information at any time. Be certain you are working with the latest information.
  • Page 2 SI0270 (219) EXTERNAL PIPING COMPONENTS FOR ALL PYT MODEL DRIVES LD28555 LD28554 PYT 0330/0420 with Filter PYT 0330/0420 without Filter LD28557 LD28556 PYT 0780 with Filter PYT 0780 without Filter JOHNSON CONTROLS...
  • Page 3 SI0270 (219) LD28552 LD28553 PYT 1020 with Filter PYT 1020 without Filter LD28550 LD28551 PYT 1280 with Filter PYT 1280 without Filter JOHNSON CONTROLS...
  • Page 4 115VAC procedure found in Form 161.01-M3. Do not energize the drive at this point. 3. Remove coolant reservoir cap. 4. Using distilled water, slowly fill the coolant loop at the coolant reservoir until the distilled water is 2” below the top of the coolant reservoir. JOHNSON CONTROLS...
  • Page 5 11. Disable the pumps by re-installing the J2 connector on the VSD Logic Board 031 03620 001. 12. Insure the drain valve is closed and remove the drain hose. 13. Remove the temporary 115VAC power wiring. 14. Remove all lockout devices. 15. The drive is ready for operation. JOHNSON CONTROLS...
  • Page 6 EXTERNAL PIPING COMPONENTS FOR ALL HYP MODEL DRIVES 490 A MOD A VSD External Piping 490 A MOD B VSD External Piping 490 A MOD A VSD External Piping 730 A VSD External Piping 744 A VSD External Piping 774 A VSD External Piping LD27414 JOHNSON CONTROLS...
  • Page 7 SI0270 (219) 1278/1300 A VSD External Piping 490 A ACM VSD CTM Input and Output Inductors 490 A Non ACM VSD Shaffner Input and Output Inductors LD27415 JOHNSON CONTROLS...
  • Page 8 SI0270 (219) 612 A VSD CTM Input and Output Inductors 730A VSD Shaffner Input and Output Inductors LD27416 JOHNSON CONTROLS...
  • Page 9 SI0270 (219) 744 A VSD Output Inductor 774 A VSD CTM Output Inductor 1278/1300 A CTM Output Inductor LD27417 JOHNSON CONTROLS...
  • Page 10 10. Place the other end of the hose in a suitable container for disposal of the trapped liquid. 11. Open the bottom valve of the output inductor to allow coolant to drain. 12. Install coolant reservoir cap to prevent air from leaking out. JOHNSON CONTROLS...
  • Page 11 WARNING: Do NOT exceed the 5 PSI rating. Damage to the cooling system my result. Once coolant stops flowing turn off the air supply, close the valve, and remove drain hoses. 16. Close all valves and replace all caps. 17. System is now drained. JOHNSON CONTROLS...
  • Page 12 25. Open the heat exchanger valve and the output inductor top fitting valve to allow the distilled water to drain. 26. Once the distilled water stops flowing close the valve. 27. Repeat steps 10 – 27 so that 3 complete flush cycles are completed. JOHNSON CONTROLS...
  • Page 13 15. Repeat steps # 9 thru # 14 as needed until there no drop in the reservoir level greater than 2” detected during operation of the pumps. 16. Remove the temporary 115VAC power wiring. 17. Remove all lockout devices. 18. The drive is ready for operation. JOHNSON CONTROLS...
  • Page 14 11. Repeat steps # 5 thru # 10 as needed until there no drop in the reservoir level greater than 2” detected during operation of the pumps. 12. Remove the temporary 115VAC power wiring. 13. Remove all lockout devices. 14. The drive is ready for operation. JOHNSON CONTROLS...