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TECHNICAL & SERVICE MANUAL STW-2 Series FILE NO. Destination: U.S.A. PACKAGED TERMINAL PACKAGED TERMINAL HEAT PUMPS (PTHP) AIR CONDITIONERS (PTAC) COOLING & ELECTRIC HEATING MODEL (230/208 V) HEAT PUMP MODEL (230/208 V) Capacity Class Heater Model No. Product Code No.
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IMPORTANT! When Installing Place of Installation Please Read Before Starting • If possible, install the unit in a shady location. This air conditioner meets strict safety and operating • Install it at a spot where optimum air circulation can be standards.
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This manual is designed to help service personnel to understand basic functions, operation and possible problems and their remedies on SANYO Packaged Terminal Air Conditioner. You can use this manual both as a reference to find specific information about the capacity and construction of the unit, and as a source of information to help you set up and maintain the air conditioner.
5-2. Heating Capacity (Heat Pump Performance) Heat Pump Models Models STW * * * * H2 Fan speed: High Outdoor ambient temperature (°F D.B.) NOTE … Point of rating condition Black dot in the chart indicates the following rating condition. Indoor: 70°F (21.1°C) D.B.
6. ELECTRICAL DATA 6-1. Electrical Characteristics Cooling & electric heating models (230/208 V) COOLING STW0622C2 / 0623C2 Model Number : Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 230 / 208V, 1-phase 60Hz Rating conditions Running amps.
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Cooling & electric heating models (265 V) COOLING STW0633C2 / 0634C2 Model Number : Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 265V, 1-phase 60Hz Rating conditions Running amps. 0.09 0.32 1.99 Power input 0.025 0.085 0.500 0.61...
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Heat pump models (230/208 V) COOLING STW0622H2 / 0623H2 Model Number : Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 230 / 208V, 1-phase 60Hz Rating conditions Running amps. 0.11 0.10 0.37 0.36 2.22 2.44 Power input 0.025 0.020...
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HEATING STW0622H2 / 0623H2 Model Number : Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 230 / 208V, 1-phase 60Hz Rating conditions Running amps. 0.11 0.10 0.37 0.36 2.02 2.24 Power input 0.025 0.020 0.085 0.075 0.460 0.455...
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Heat pump models (265 V) COOLING STW0633H2 / 0634H2 Model Number : Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 265V, 1-phase 60Hz Rating conditions Running amps. 0.09 0.32 1.99 Power input 0.025 0.085 0.500 0.61 Full load conditions Running amps.
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HEATING STW0633H2 / 0634H2 Model Number : Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 265V, 1-phase 60Hz Rating conditions Running amps. 0.09 0.32 1.79 Power input 0.025 0.085 0.460 0.57 Full load conditions Running amps. 0.09 0.32 2.19...
To avoid electrical shock hazard, be sure to disconnect power before checking, servicing WARNING and/or cleaning any electrical parts. 6-2. Electrical Wiring Diagrams Cooling & electric heating models (230/208 V) JUMPER SELECTOR SELECTOR SWITCH OUTDOOR FAN MOTOR PNK(RED) CAPACITOR (FMO) THERMO THERMO (TEMP.
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To avoid electrical shock hazard, be sure to disconnect power before checking, servicing WARNING and/or cleaning any electrical parts. Cooling & electric heating models (265 V) JUMPER SELECTOR SELECTOR SWITCH OUTDOOR FAN MOTOR PNK(RED) CAPACITOR (FMO) THERMO THERMO (TEMP. SETTING) CLASS 2 INDOOR TRANS...
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To avoid electrical shock hazard, be sure to disconnect power before checking, servicing WARNING and/or cleaning any electrical parts. Heat pump models (230/208 V) JUMPER REV. COIL (4-WAY VALVE) SELECTOR SELECTOR SWITCH OUTDOOR FAN MOTOR THERMO THERMO PNK(RED) CAPACITOR (FMO) (TEMP.
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To avoid electrical shock hazard, be sure to disconnect power before checking, servicing WARNING and/or cleaning any electrical parts. Heat pump models (265 V) JUMPER REV. COIL (4-WAY VALVE) SELECTOR SELECTOR SWITCH OUTDOOR FAN MOTOR THERMO THERMO PNK(RED) CAPACITOR (FMO) (TEMP.
To avoid electrical shock hazard, be sure to disconnect power before checking, servicing WARNING and/or cleaning any electrical parts. 6-3. Electrical Parts Layout Thermo set Selector switch Controller Fan cycle switch For class 2 remote and FDC Power cord (208/230V model only) Jumper wire (Red) Terminal base (265V model only)
7. TROUBLESHOOTING 7-1. Check before and after troubleshooting WARNING Hazardous voltage can cause ELECTRIC SHOCK or DEATH. Disconnect power or turn off circuit breaker before you start checking or servicing. 7-1-1. Check power supply. Check that voltage is in specified range (±10% of the rating). Check that power is being supplied.
If resistance value is 2MΩ or less, insulation is defective (“NO”). Power plug Wall outlet (208/230V model only) (Receptacle) Power Circuit STW-2 series air conditioner supply breaker Ground WARNING Set circuit breaker to OFF. 1 Pull the power plug out of the wall outlet.
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B. Circuit breaker trips in several minutes after turning the air conditioner on. There is a possibility of short circuit. • Check capacity of circuit breaker. Replace with suitable one (larger capacity). Capacity of circuit breaker is suitable. (Only for heat pump model) Measure resistance of fan motor •...
7-3. Some part of air conditioner does not operate. 7-3-1. Only fan does not run. • Check fan casing Remove foreign foreign matter on matter or repair. Fan cannot inside. be turned. • Check fan rotation. Turn fan gently once or twice by hand.
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7-3-3. Only compressor does not run. A. Check setting temperature. COOL mode HEAT mode (Only for heat pump model) Is room temperature too low ? Is room temperature too high ? Try to lower setting temperature by Try to raise setting temperature by turning thermostat knob in cooler turning thermostat knob in warmer direction.
7-4. Air conditioner operates, but abnormalities are observed. 7-4-1. Operation does not switch from HEAT to COOL (or COOL to HEAT). (Only for heat pump model) • Measure resistance of 4–way valve's Check PCB Ass'y . (Controller) winding. (SC) 7-4-2. Poor cooling or heating. Temperature difference is small.
7-5. If a sensor is defective. (Only for heat pump model) 7-5-1. Room temp. thermistor (RTH) is defective. A. Open When thermistor opens, the air conditioner will be in the following conditions as the controller tries to detect extremely low room temperature. a) In Cooling mode: The air conditioner soon stops and will not start again.
8. CHECKING ELECTRICAL COMPONENTS 8-1. Measurement of Insulation Power plug (208/230V model only) Resistance The insulation is in good condition if the resistance Ground exceeds 2MΩ. Probe 8-1-1. Power Cord and Unit Insulation tester Fig. 1 Clamp the grounding prong of the power plug with a lead NOTE clip of the insulation resistance tester and measure the The shape of the power plug may differ from that...
8-2. Checking Motor Capacitor Remove the lead wires from the capacitor terminals, and then place probes on the capacitor terminals as shown in Fig. 4. Observe the deflection of the pointer, setting the resistance measuring range of the multimeter to the Multimeter maximum value.
9. DISASSEMBLY PROCEDURE 9-1. Removing Front Grille (1) Pull the bottom part of the front grille toward you. (Fig. 1- Wall sleeve Front grille (2) Lift up and unhook the grille to remove it. (Fig. 1- Fig. 1 Wall sleeve 9-2.
(3) Disconnect the wiring connectors and lead wires connecting the electrical parts in the electrical Electrical junction box junction box. (Figs. 5 and 6) Fig. 5 Fig. 6 9-4. Removing Electric Heater Air outlet frame ass´y (1) Remove the 4 screws holding the air outlet frame ass'y.
9-5. Removing Indoor Fan Seal flange (1) Remove the seal flange by taking out 2 screws. (Fig. 9) Fig. 9 (2) Remove 2 screws holding the bearing ass'y from the chassis. (Fig. 10) Bearing ass´y NOTE When installing the bearing ass'y back on the chassis, be sure to line up the fan shaft with the bore of the "self-aligning bearing"...
9-6. Removing Indoor Fan Motor Indoor fan (1) Remove the 4 screws holding the indoor fan motor. (Fig. 14) Fig. 14 (2) Slide the motor out of the indoor fan hub. (Fig. 15) Indoor fan motor Fig. 15 9-7. Removing Evaporator (1) Remove the air outlet frame ass'y.
9-8. Removing Condenser (1) Remove the screws holding the condenser casing. (Fig. 17) Condenser casing Fig. 17 Condenser (2) Remove the screws holding the condenser at the bottom. (Fig. 18) Fig. 18 (3) Lift the condenser casing off the brackets on the Condenser casing front of the condenser end plates.
9-9. Removing Propeller Fan Flat blade screwdriver (1) Remove the condenser. or socket wrench (10mm) Refer to “9-8. Removing Condenser.” (2) Loosen the bolt holding the propeller fan on the motor shaft using a flat blade screwdriver or socket wrench. (Fig. 21) Propeller fan Fig.
10. FUNCTION 10-1. Room Temperature Control Room temperature control is obtained by cycling the compressor ON and OFF. Cooling & Electric Heating Models Cooling Once the compressor stops, it will not start running again for about 3 minutes (*). NOTE (*) Actual compressor OFF time indicated by "3 minutes"...
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Heat Pump Models Cooling Once the compressor stops, it will not start running again for about 3 minutes (*). NOTE (*) Actual compressor OFF time indicated by "3 minutes" varies between 2 minutes 45 seconds to 4 minutes. Thermo. ON : When the room temperature rises above T + 1°F (T°F is set temperature). Compressor Thermo.
10-2. Freeze Prevention This function prevents freezing of the indoor heat exchange coil. When the temperature of the indoor heat exchange coil falls below 32°F, the compressor stops operation. The compressor does not start again until the temperature rises above 50°F. NOTE (*) Actual compressor OFF time indicated by "3 minutes"...
10-4. Defrosting Operation (Heating) Heat Pump Models Defrosting Flowchart Compressor ON Temperature of outdoor heat exchanger coil is below 14°F. Defrosting begins ⇒ OFF Compressor • ⇒ ON Electric heater • Temperature of outdoor heat exchanger coil is higher than 41°F.
APPENDIX Control Panel Cooling & Electric Heating Models Heat Pump Models Mode Thermostat selector switch (88°F) (55°F) COOLER WARMER Thermostat Control The thermostat knob is used to control the room temperature. The unit automatically cycles on and off to maintain room temperature. A comfortable temperature will be maintained in most rooms when the control is set to about intermediate range.
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Fan Cycle Switch When set to CYCLE, indoor fan operation synchronizes with that of compressor's (or heater's) thermo ON and thermo OFF, thereby saving power. When set to CONT, the fan continues to operate regardless of thermo ON or thermo OFF condition. Cooling &...
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Knock-out Hole for Fuse A knock-out hole is provided on the cover plate of the electrical junction box to mount the fuse and fuse holder. Be sure to comply with local codes on choosing the fuse and the holder. Fuse (Field supply) Holder (Field supply)
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For Parts or Service Contact SANYO HVAC SERVICE CENTER SANYO Fisher Service Company 1165 Allgood Road, Suite 22, Marietta, GA 30062 U.S.A. Jan.30, 2002 300 Applewood Crescent, Concord, Ontario, L4K 5C7, CANADA...