Panasonic SA-PT860E Service Manual

Dvd home theater sound system
Table of Contents

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Notes: This model's CD/DVD mechanism is DLS6. Please refer to the original service manual (Order No.
MD0801003CE) for this mechanism.
Specifications
Main unit SA-PT860E/EB/EG
GENERAL
Power supply:
Power consumption:
Power consumption in standby mode:
Dimensions (W×H×D):
Mass:
Operating temperature range:
Operating humidity range:
AMPLIFIER SECTION
RMS Output Power: Dolby Digital Mode
Front Ch:
125 W per channel (3 Ω), 1 kHz, 10% THD
Surround Ch:
125 W per channel (3 Ω), 1 kHz, 10% THD
Center Ch:
250 W per channel (6 Ω), 1 kHz, 10% THD
DVD Home Theater Sound System
AC 230-240 V, 50 Hz
This unit 135 W
approx. 0.4 W
430 mm×63 mm×327 mm
This unit 3.4 kg
0 °C to +40 °C
35 % to 80 % RH
(no condensation)
SA-PT860E
SA-PT860EB
SA-PT860EG
Colour
(K).......................Black Type
Subwoofer Ch:
250 W per channel (6 Ω), 100 Hz, 10 % THD
Total RMS Dolby Digital mode power:
DIN Output Power: Dolby Digital Mode
Front Ch:
75 W per channel (3 Ω), 1 kHz, 1% THD
Surround Ch:
75 W per channel (3 Ω), 1 kHz, 1% THD
Center Ch:
145 W per channel (6 Ω), 1 kHz, 1% THD
Subwoofer Ch:
145 W per channel (6 Ω), 100 Hz, 1 % THD
Total DIN Dolby Digital mode power:
FM TUNER, TERMINALS SECTION
Preset Memory:
Frequency Modulation (FM)
© 2008 Matsushita Electric Industrial Co. Ltd.. All
rights
reserved.
distribution is a violation of law.
ORDER NO. MD0801011CE
1000 W
590 W
FM 30 stations
Unauthorized
copying
and

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Summary of Contents for Panasonic SA-PT860E

  • Page 1 (K).......Black Type Notes: This model’s CD/DVD mechanism is DLS6. Please refer to the original service manual (Order No. MD0801003CE) for this mechanism. Specifications Main unit SA-PT860E/EB/EG Subwoofer Ch: 250 W per channel (6 Ω), 100 Hz, 10 % THD GENERAL...
  • Page 2 DivX® media files. Certified to the DivX Terminal: Stereo, 3.5 mm jack Home Theater Profile. USB Port MPEG4 data recorded with the Panasonic SD multi cameras USB standard: USB 2.0 full speed or DVD video recorders. Media file format support: MP3 (*.mp3)
  • Page 3 SA-PT860E / SA-PT860EB / SA-PT860EG Refer to their respective original service manuals for *1.
  • Page 4: Table Of Contents

    SA-PT860E / SA-PT860EB / SA-PT860EG CONTENTS Page Page 1 Safety Precautions 9.11. Disassembly of DVD Lid 1.1. GENERAL GUIDELINES 9.12. Disassembly of Ipod Cradle P.C.B. 1.2. Before Repair and Adjustment 9.13. Disassembly of AC Inlet P.C.B. 1.3. Protection Circuitry 9.14. Disassembly of Main P.C.B.
  • Page 5 SA-PT860E / SA-PT860EB / SA-PT860EG 14.8. SMPS P.C.B. 20.1. DVD Module P.C.B. 14.9. Waveform Chart 20.2. Main P.C.B. 15 Illustration of IC’s, Transistors and Diodes 20.3. Panel, Power Button, USB/Setup Mic, Power Supply & AC 16 Wiring Connection Diagram Inlet P.C.B.
  • Page 6: Safety Precautions

    SA-PT860E / SA-PT860EB / SA-PT860EG 1 Safety Precautions 1.1. GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
  • Page 7: Safety Parts Information

    SA-PT860E / SA-PT860EB / SA-PT860EG The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
  • Page 8: Caution For Ac Cord (For Eb Only)

    SA-PT860E / SA-PT860EB / SA-PT860EG 1.5. Caution for AC Cord (For EB only) For your safety, please read the following text carefully. This appliance is supplied with a moulded three pin mains plug for your safety and convenience. A 5-ampere fuse is fitted in this plug.
  • Page 9: Prevention Of Electrostatic Discharge (Esd) To Electrostatically Sensitive (Es) Devices

    SA-PT860E / SA-PT860EB / SA-PT860EG 2 Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip"...
  • Page 10: Precaution Of Laser Diode

    SA-PT860E / SA-PT860EB / SA-PT860EG 3 Precaution of Laser Diode CAUTION : This product utilizes a laser diode with the unit turned "on", invisible laser radiation is emitted from the pickup lens. Wavelength: 655 nm (DVD)/785 nm (CD) Maximum output radiation power from pickup: 100 µW/VDE Laser radiation from the pickup unit is safety level, but be sure the followings: 1.
  • Page 11: About Lead Free Solder (Pbf)

    SA-PT860E / SA-PT860EB / SA-PT860EG 4 About Lead Free Solder (PbF) 4.1. Service caution based on legal restrictions 4.1.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation.
  • Page 12: Handling Precautions For Traverse Unit

    SA-PT860E / SA-PT860EB / SA-PT860EG 5 Handling Precautions for Traverse Unit The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit.
  • Page 13 SA-PT860E / SA-PT860EB / SA-PT860EG...
  • Page 14: Accessories

    SA-PT860E / SA-PT860EB / SA-PT860EG 6 Accessories • • • • Note: Refer to “Replacement Parts List” (Section 25) for the part number. Antenna plug adaptor Remote control FM indoor antenna AC cord (E/EG only) AC cord (EB only)
  • Page 15: Operation Procedures

    Select sound effect to set / Turn Whisper-mode Surround on/off TV op eratio ns Aim the remote control at the Panasonic TV and press the button. [ ]: Turn the TV on/off [TV/AV]: Change the TV s video input mode [ , ]: Adjust the TV volume This may not work properly with some models.
  • Page 16: Main Unit Key Buttons Operations

    SA-PT860E / SA-PT860EB / SA-PT860EG 7.2. Main Unit Key Buttons Operations Standby/on switch [ Play discs / Memorize the receiving radio stations Press to switch the unit from on to standby mode or Connect USB device vice versa. In standby mode, the unit is still Connect iPod consuming a small amount of power.
  • Page 17: Using The Viera Link "Hdavi Control

    VIERA Link HDAVI Control is a convenient function that Start disc playback. ONE TOUCH PLAY offers linked operations of this unit, and a Panasonic TV This unit s speakers will be (VIERA) under HDAVI Control . You can use this automatically activated ( 29).
  • Page 18 SA-PT860E / SA-PT860EB / SA-PT860EG Speaker control VIERA Link Control only with TV remote control [for HD AVI Control 2 (or later) ] You can select whether audio is output from this unit s speakers or the TV speakers by using the TV menu You can control the playback menus of this unit with the settings.
  • Page 19: Using The Ipod

    SA-PT860E / SA-PT860EB / SA-PT860EG 7.4. Using the iPod Preparation To view photos/videos from the iPod To select repeat modes Ensure the video connection to the SCART (AV) REPEAT Press and hold and then press the button terminal on this unit and select "VIDEO" from "VIDEO repeatedly within 3 seconds.
  • Page 20 SA-PT860E / SA-PT860EB / SA-PT860EG Compatible iPod Enjoying photos/videos iPod touch (8GB, 16GB) Switch the iPod to its own display FUNCTIONS iPod nano 3rd generation (video) (4GB, 8GB) mode. iPod classic (80GB, 160GB) Proceed operations through display iPod nano 2nd generation (aluminum) (2GB, 4GB, 8GB) of iPod.
  • Page 21: Usb Connection And Operation

    SA-PT860E / SA-PT860EB / SA-PT860EG 7.5. USB Connection and Operation Note Maximum: 256 folders, 4000 files, 12 characters for file/ You can connect and play tracks or files from USB mass folder name storage class devices. Only one memory card will be selected when Devices which are defined as USB mass storage class: connecting a multiport USB card reader.
  • Page 22: Audio And Video Connection

    Set VIDEO FORMAT in Menu 4 (HDMI) ( 22). AV IN [Note] VIERA Link HD AVI Control Non-HDMI-compliant If your Panasonic TV is VIERA Link cables cannot be utilized. compatible, you can operate it It is recommended that synchronising with home theater...
  • Page 23 SA-PT860E / SA-PT860EB / SA-PT860EG 7.6.3. Connecting to a Television with Optical & AUX Terminal TV or external Cable required This unit terminal Features equipment (not included) terminal Optical digital audio cable This unit can decode the surround signals OPTICAL IN received through the set top box, digital broadcasting or satellite broadcasts.
  • Page 24: Disc Information

    SA-PT860E / SA-PT860EB / SA-PT860EG 7.7. Disc Information 7.7.1. Disc Playability (Media) Commercial discs Indicated in these Disc Logo Remarks instructions by High quality movie and music discs DVD-Video DVD-V Music discs with video Video CD Including SVCD (Conforming to IEC62107)
  • Page 25 You can play MPEG4 data [conforming to SD VIDEO specifications (ASF standard)/MPEG4 (Simple *MPEG4 DVD-R/RW .asf Profile) video system/G.726 audio system] recorded with Panasonic SD multi cameras or DVD CD-R/RW recorders with this unit. The recording date may differ from that of the actual date.
  • Page 26: Self-Diagnosis And Special Mode Setting

    SA-PT860E / SA-PT860EB / SA-PT860EG 8 Self-Diagnosis and Special Mode Setting 8.1. Service Mode Summary Table The service modes can be activated by pressing various button combination on the main unit and remote control unit. Below is the summary for the various modes for checking:...
  • Page 27 SA-PT860E / SA-PT860EB / SA-PT860EG 8.2.1. Service Mode Table 1 Item Key Operation FL Display Mode Name Description Front Key Error code Error code check In STOP (no disc) mode, check The latest error code stored in the press [STOP] button on the EEPROM IC is displayed.
  • Page 28 SA-PT860E / SA-PT860EB / SA-PT860EG 8.2.2. Service Mode Table 2 Item Key Operation FL Display Mode Name Description Front Key (Display 1) DVD laser DVD laser drive current measurement. In STOP (no disc) mode, drive current DVD laser drive current is measured...
  • Page 29 SA-PT860E / SA-PT860EB / SA-PT860EG Product TV Broadcasting Region Model Series Country Region Signal System Region Display OSD Menu Language Code System (Default) (Default) Default English, Spanish, English P, PC, PX USA, Canada, PX NTSC NTSC (*A) Canadian, French Japanese...
  • Page 30 SA-PT860E / SA-PT860EB / SA-PT860EG 8.2.3. Service Mode Table 3 Item Key Operation FL Display Model Name Description Front Key Micro-processor Micro-processor firmware version In STOP (no disc) (Display 1) firmware version display & EEPROM checksum display. mode, press [STOP] display &...
  • Page 31 SA-PT860E / SA-PT860EB / SA-PT860EG 8.2.4. Service Mode Table 4 Item Key Operation FL Display Mode Name Description Front Key DVD Module P.C.B. firmware version is In STOP (no disc) Module P.C.B. displayed on the FL Display. mode, press [STOP]...
  • Page 32 SA-PT860E / SA-PT860EB / SA-PT860EG 8.2.5. Optical Pick-up Self-Diagnosis The optical pickup self-diagnosis function and tilt adjustment check function have been included in this unit. When repairing, use the following procedure for effective self-diagnosis and tilt adjustment. Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC"...
  • Page 33: Wireless Service Mode Summary Table

    SA-PT860E / SA-PT860EB / SA-PT860EG 8.3. Wireless Service Mode Summary Table The service modes can be activated by pressing various button combination on the player and remote control unit. Below is the summary of major checking: Player buttons Remote control unit buttons...
  • Page 34: Service Mode Table (Wireless - Eg. Sh-Fx67)

    SA-PT860E / SA-PT860EB / SA-PT860EG 8.4. Service Mode Table (Wireless - eg. SH-FX67) By pressing various button combinations on the player and remote control unit, you can activate the various service modes for checking. 8.4.1. Service Mode Table 1 Item...
  • Page 35 SA-PT860E / SA-PT860EB / SA-PT860EG 8.4.2. Service Mode Table 2 Item Key Operation FL Display Mode Name Description Front Key (Display 1) RF Channel RF Channel 1 Display* Main set is in AUX mode. Selection Display FL Display sequence: Display 1...
  • Page 36: Dvd Self Diagnostic Function-Error Code

    SA-PT860E / SA-PT860EB / SA-PT860EG 8.5. DVD Self Diagnostic Function-Error Code 8.5.1. Mechanism Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code H01 Tray loading error The tray opening and closing is abnormal. Press [...
  • Page 37 SA-PT860E / SA-PT860EB / SA-PT860EG 8.5.2. DVD Module Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code U702 HDMI/DVI I2C The communication error of I2C when Press [ STOP] on main communication error connecting it with HDMI/DVI. For unit for next error.
  • Page 38: Sales Demonstration Lock Function

    SA-PT860E / SA-PT860EB / SA-PT860EG 8.5.3. Power Supply & Digital Amplifier Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code F61 The abnormalities In normal operation, when DCDET2 goes Press [ STOP] on main in an output or power to "L"...
  • Page 39: Service Precautions

    SA-PT860E / SA-PT860EB / SA-PT860EG Note: OPEN/CLOSE button is invalid and the main unit displays “LOCKED” while the lock function mode is entered. • • • • Prohibiting operation of selector and disc 1. Select the DVD/CD function. 2. At POWER ON condition, press and hold down the button and the power button on the main unit for at least three seconds.
  • Page 40 SA-PT860E / SA-PT860EB / SA-PT860EG 2. FL display show “INIT” 3. While still pressing “STOP” button on main unit, press “OK” on remote control. (To reset the unit) 4. FL will display “RESET” before FL display will change to TOC reading again.
  • Page 41: Assembling And Disassembling

    SA-PT860E / SA-PT860EB / SA-PT860EG 9 Assembling and Disassembling “ATTENTION SERVICER” Be careful when disassembling and servicing. Some chassis components may have sharp edges. Special Note: 1. This section describes the disassembly procedures for all the major printed circuit boards and main components.
  • Page 42 SA-PT860E / SA-PT860EB / SA-PT860EG...
  • Page 43: Disassembly Flow Chart

    SA-PT860E / SA-PT860EB / SA-PT860EG 9.1. Disassembly Flow Chart 9.3. Top Cabinet 9.4. Rear Panel 9.13. AC Inlet P.C.B. 9.14. Main P.C.B. 9.15. D-Amp P.C.B. 9.16. Digital Amp IC 9.29. Coprocessor P.C.B. 9.5. Scart P.C.B. (IC5000) 9.17. Digital Amp IC 9.6.
  • Page 44: Main Components And P.c.b. Locations

    SA-PT860E / SA-PT860EB / SA-PT860EG 9.2. Main Components and P.C.B. Locations...
  • Page 45: Disassembly Of Top Cabinet

    SA-PT860E / SA-PT860EB / SA-PT860EG 9.3. Disassembly of Top Cabinet Step 1 Remove 4 screws at the side of the top cabinet. Step 2 Remove 3 screws at the rear of the top cabinet. Step 4 Remove the wire clamper to detach the fan unit connector (CN5501) on D-Amp P.C.B.
  • Page 46: Disassembly Of Dvd Mechanism Unit

    SA-PT860E / SA-PT860EB / SA-PT860EG 9.6. Disassembly of DVD Step 4 Release the tabs at the bottom of the front panel. Mechanism Unit • • • • Follow (Step 1) to (Step 3) of Item 9.3. Step 1 Remove 2 screws from DVD mechanism unit.
  • Page 47: Disassembly Of Panel P.c.b

    SA-PT860E / SA-PT860EB / SA-PT860EG Step 7 Remove Panel P.C.B. Caution: Do not attempt to exert strong force when detaching the front panel. 9.8. Disassembly of Panel P.C.B. • • • • Follow (Step 1) to (Step 3) of Item 9.3.
  • Page 48: Disassembly Of Dvd Lid

    SA-PT860E / SA-PT860EB / SA-PT860EG • • • • Disassembly of USB Bracket. Step 1 Remove 1 screw from the USB bracket. Step 2 Remove the USB bracket. Step 3 Remove the USB/Setup Mic P.C.B. 9.12. Disassembly of Ipod Cradle P.C.B.
  • Page 49: Disassembly Of Ac Inlet P.c.b

    SA-PT860E / SA-PT860EB / SA-PT860EG Step 4 Remove theconnector cover. Step 5 Use a flat head screwdriver (0.5-0.7mm) to release the catches according to the diagram show. Step 2 Remove 2 screws from the AC Inlet shield plate unit. Step 3 Remove the AC Inlet shield plate unit.
  • Page 50: Disassembly Of Main P.c.b

    SA-PT860E / SA-PT860EB / SA-PT860EG denting it. Place it back during assembling. Special Note: During reassembling procedures, ensure the P.C.B. is seated properly at the locators. Step 8 Detach Main P.C.B. from the rear panel. Step 9 Turn over Main P.C.B. to detach 17P FFC cable at the 9.14.
  • Page 51: Disassembly Of D-Amp

    SA-PT860E / SA-PT860EB / SA-PT860EG 9.15. Disassembly of D-Amp P.C.B. Special Note: During reassembling procedures, ensure the • • • • Follow (Step 1) to (Step 3) of Item 9.3. P.C.B. is seated properly at the locators. • • • • Follow (Step 1) to (Step 4) of Item 9.13.
  • Page 52 SA-PT860E / SA-PT860EB / SA-PT860EG Step 3 Desolder pins of the digital amp IC (IC5000) on the reverse side of D-Amp P.C.B. Note: Refer to the diagrams of D-Amp P.C.B. (Item 20.4.) for location of the part. 9.16.1. Assembly of the Digital Amp IC (IC5000) Step 1 Fix the digital amp IC (IC5000) to the heatsink unit A.
  • Page 53: Replacement Of Digital Amp Ic (Ic5200)

    SA-PT860E / SA-PT860EB / SA-PT860EG 9.17. Replacement of Digital Amp IC (IC5200) • • • • Follow (Step 1) to (Step 3) of Item 9.3. • • • • Follow (Step 1) to (Step 2) of Item 9.16. Step 4 Solder pins of the digital amp IC (IC5000) on the reverse side of D-Amp P.C.B.
  • Page 54: Replacement Of Digital Amp Ic (Ic5300)

    SA-PT860E / SA-PT860EB / SA-PT860EG Step 4 Solder pins of the digital amp IC (IC5200) on the Note: Refer to the diagrams of D-Amp P.C.B. (Item 20.4.) for reverse side of D-Amp P.C.B. location of the part. 9.17.1. Assembly of the Digital Amp IC (IC5200) Step 1 Fix the digital amp IC (IC5200) to the heatsink unit A.
  • Page 55 SA-PT860E / SA-PT860EB / SA-PT860EG Step 2 Screw the TR spring to the heatsink unit A. Step 3 Use a blower to remove the minute particles that might be caused after the process of the screwing TR spring to the heatsink unit A.
  • Page 56: Replacement Of Digital Amp Ic (Ic5400)

    SA-PT860E / SA-PT860EB / SA-PT860EG 9.19. Replacement of Digital Amp IC (IC5400) • • • • Follow (Step 1) to (Step 3) of Item 9.3. • • • • Follow (Step 1) to (Step 2) of Item 9.16. Step 1 Desolder pins of the digital amp IC (IC5400) on the reverse side of D-Amp P.C.B.
  • Page 57: Disassembly Of Smps

    SA-PT860E / SA-PT860EB / SA-PT860EG Step 3 Detach 8P cable at the connector (CN5500) on D-Amp P.C.B. Step 4 Detach 11P cable at the connector (CN5802) on SMPS P.C.B. Step 5 Remove 8P cable (SMPS P.C.B. to D-Amp P.C.B.) from the big wire holder.
  • Page 58: Replacement Of Switch Regulator Diode (D5702)

    SA-PT860E / SA-PT860EB / SA-PT860EG Step 3 Solder pins of the switch regulator IC (IC5701) on the Step 2 Remove 1 screw from the switch regulator IC (IC5701). reverse side of SMPS P.C.B. Step 3 Remove the switch regulator IC (IC5701) from the heatsink unit B.
  • Page 59 SA-PT860E / SA-PT860EB / SA-PT860EG heatsink unit B. Special Note: Ensure the switch regulator diode (D5702) is tightly screwed to the heatsink unit B. Step 3 Fix the heatsink unit B on SMPS P.C.B. in the direction of arrows. Step 4 Fix and screw the switch regulator IC (IC5701) to the heatsink unit B Step 3 Remove 1 screw from the switch regulator IC (IC5701).
  • Page 60: Replacement Of Regulator Diode (D5801)

    SA-PT860E / SA-PT860EB / SA-PT860EG 9.23. Replacement of Regulator Diode (D5801) • • • • Follow (Step 1) to (Step 3) of Item 9.3. • • • • Follow (Step 1) to (Step 8) of Item 9.14. • • • • Follow (Step 1) to (Step 6) of Item 9.20.
  • Page 61: Replacement Of Regulator Diode (D5803)

    SA-PT860E / SA-PT860EB / SA-PT860EG Step 3 Remove the regulator diode (D5802) from the heatsink unit C. Caution: Handle the heatsink unit C with caution due to its high temperature after prolonged use. Touching it may lead to injuries. Special Note: Ensure pins of the regulator diode (D5802) are properly seated and soldered on SMPS P.C.B.
  • Page 62: Disassembly Of Power Supply

    SA-PT860E / SA-PT860EB / SA-PT860EG Special Note: Ensure pins of the regulator diode (D5803) are properly seated and soldered on SMPS P.C.B. Note: Refer to the diagrams of SMPS P.C.B. (Item 20.5) for location of the part. 9.26. Disassembly of Power Supply P.C.B.
  • Page 63: Replacement Of Regulator Ic (Ic2903)

    SA-PT860E / SA-PT860EB / SA-PT860EG the Power Supply P.C.B. Step 7 Remove Power Supply P.C.B. Step 3 Remove the heatsink extrussion in the direction of arrows. Step 4 Remove 1 screw from the regulator IC (IC2903). Step 5 Remove the regulator IC (IC2903) from the heatsink extrussion.
  • Page 64: Disassembly Of Dvd Module

    SA-PT860E / SA-PT860EB / SA-PT860EG Step 3 Solder pins of the regulator IC (IC2903) on the reverse side of Power Supply P.C.B. Step 4 Solder pins of the hestsink extrussion on the reverse Step 2 Move aside Main P.C.B. and position it according to the side of Power Supply P.C.B.
  • Page 65: Disassembly Of Coprocessor

    SA-PT860E / SA-PT860EB / SA-PT860EG 9.29. Disassembly of Coprocessor P.C.B. Step 8 Remove 2 screws at the rear panel. Step 9 Release the tab of the rear panel in the direction of • • • • Follow (Step 1) to (Step 3) of Item 9.3.
  • Page 66: Assembling And Disassembling Of Dvd Mechanism Unit

    SA-PT860E / SA-PT860EB / SA-PT860EG 10 Assembling and Disassembling of DVD Mechanism Unit 10.1. Disassembly of traverse unit Step 3: Release the FFC as arrows shown. Step 4: Lift the traverse unit up by approximately 45° as shown. Step 1: Release the guide.
  • Page 67 SA-PT860E / SA-PT860EB / SA-PT860EG Caution: Ensure the OPU is face upwards, avoid touching the surface of the traverse unit.
  • Page 68: Assembly Of Traverse Unit

    SA-PT860E / SA-PT860EB / SA-PT860EG 10.2. Assembly of traverse unit Step 1: Release the guide. Step 2: Push the traverse slide plate (rib), ensure both grooves are opened.
  • Page 69 SA-PT860E / SA-PT860EB / SA-PT860EG Step 6: Release the guide. Step 3: Slot the traverse unit at approximately 45° into the mecha chassis as arrow shown. Step 7: Push the traverse slide plate (rib) to lock the traverse unit in.
  • Page 70: Service Fixture And Tools

    SA-PT860E / SA-PT860EB / SA-PT860EG 11 Service Fixture and Tools Prepare service tools before proccess service position. Service Tools Remarks D-Amp P.C.B. (CN5500) - SMPS P.C.B. (H5801) REXX0651 (8P cable) [M](RTL) Main P.C.B. (CN2009) - D-Amp P.C.B. (CN5050) REEX0815 (17P cable) [M](RTL) Main P.C.B.
  • Page 71: Service Position

    SA-PT860E / SA-PT860EB / SA-PT860EG 12 Service Position 12.1. Checking & Repairing Main P.C.B. Step 1 Remove the top cabinet to service Main P.C.B. 12.2. Checking & Repairing D-Amp P.C.B. Step 8 Detach Main P.C.B. from the rear panel and position it Step 1 Remove the top cabinet.
  • Page 72 SA-PT860E / SA-PT860EB / SA-PT860EG Caution Note: Ensure the cable is attached properly. Step 15 Remove 5 screws at the rear panel. Step 21 Connect 13P cable at the connector (CN2016) on Step 16 Release the catches and remove the fan unit.
  • Page 73: Checking & Repairing Smps

    SA-PT860E / SA-PT860EB / SA-PT860EG shown. 12.3. Checking & Repairing SMPS P.C.B. • • • • Follow (Step 1) to (Step 9) of Item 12.2. 12.4. Checking & Repairing Power Supply P.C.B. Step 1 Remove the 8P cable (SMPS P.C.B. to D-Amp P.C.B.) Step 1 Remove the top cabinet.
  • Page 74: Checking & Repairing Dvd Module

    SA-PT860E / SA-PT860EB / SA-PT860EG Step 17 Connect 28P cable at the connector (CN6001) on Power Supply P.C.B. Step 9 Detach Main P.C.B. from the rear panel and position it according to the diagram shown. Step 10 Remove 5P USB cable (USB P.C.B. to DVD Module P.C.B.) from the small wire holder.
  • Page 75 SA-PT860E / SA-PT860EB / SA-PT860EG Step 11 Move aside Main P.C.B. and position it according to Step 4 Remove 2 screws on Main P.C.B. the diagram shown. Step 5 Detach 17p cable at the connector (CN2007) on Main Step 12 Remove 2 screws from the HDMI shield plate unit.
  • Page 76 SA-PT860E / SA-PT860EB / SA-PT860EG • • • • Servicing side B of DVD Module P.C.B. Step 23 Flip DVD Module P.C.B. to its side B and position it according to the diagram shown.. Step 19 Connect 50P cable at the connector (CN2001) on Main P.C.B.
  • Page 77: Measurements And Adjustments

    SA-PT860E / SA-PT860EB / SA-PT860EG 13 Measurements and Adjustments 13.1. Service Tools and Equipment Application Name Number Tilt adjustment DVD test disc DVDT-S20 [SPG] TORX screw driver (T6) Available on sales route. (T6) or RFKZ0185 [SPG] Others Grease RFKXPG641 [SPG]...
  • Page 78: Optical Adjustment

    SA-PT860E / SA-PT860EB / SA-PT860EG 13.4. Optical adjustment 13.4.1. Optical pickup tilt adjustment Measurement point Adjustment point Mode Disc Tangential adjustment screw T01 (inner periphery) play DVDT-S20 [SPG] Tilt adjustment screw T30 (center periphery) T43 (outer periphery) play Measuring equipment Adjustment value None (Main unit display for servicing is used.)
  • Page 79: Voltage And Waveform Chart

    SA-PT860E / SA-PT860EB / SA-PT860EG 14 Voltage and Waveform Chart 14.1. DVD Module P.C.B. IC3901 REF NO. MODE CD PLAY IC3901 REF NO. MODE CD PLAY IC3901 REF NO. MODE CD PLAY REF NO. IC3901 MODE CD PLAY REF NO.
  • Page 80 SA-PT860E / SA-PT860EB / SA-PT860EG IC8251 REF NO. MODE CD PLAY REF NO. IC8251 MODE CD PLAY IC8421 REF NO. MODE CD PLAY IC8421 REF NO. MODE CD PLAY REF NO. IC8422 MODE CD PLAY IC8601 REF NO. MODE CD PLAY REF NO.
  • Page 81: D-Amp

    SA-PT860E / SA-PT860EB / SA-PT860EG 14.2. D-Amp P.C.B. REF NO. IC5000 MODE CD PLAY -29.3 -29.3 29.3 -0.1 -29.5 -17.3 -29.5 -0.1 29.3 -29.3 -29.3 STANDBY -29.3 29.3 -0.1 -29.5 -17.3 -29.5 -0.1 29.3 -29.3 03129.2 IC5000 REF NO. MODE CD PLAY -0.1...
  • Page 82: Main P.c.b

    SA-PT860E / SA-PT860EB / SA-PT860EG 14.3. Main P.C.B. IC2001 REF NO. MODE CD PLAY STANDBY IC2001 REF NO. MODE CD PLAY STANDBY REF NO. IC2001 MODE CD PLAY STANDBY REF NO. IC2001 MODE CD PLAY STANDBY REF NO. IC2001 MODE...
  • Page 83: Panel P.c.b

    SA-PT860E / SA-PT860EB / SA-PT860EG REF NO. Q2001 Q2002 Q2003 Q2004 Q2005 MODE CD PLAY STANDBY Q2006 Q2007 Q2013 Q2030 REF NO. MODE CD PLAY STANDBY Q2101 Q2102 Q2103 REF NO. MODE CD PLAY STANDBY REF NO. Q2104 Q2096 Q2097...
  • Page 84: Usb/Setup Mic Ac Inlet P.c.b

    SA-PT860E / SA-PT860EB / SA-PT860EG 14.6. USB/Setup Mic AC Inlet P.C.B. REF NO. IC6531 MODE CD PLAY -6.1 STANDBY -6.9 REF NO. Q6531 Q6532 Q6533 Q6534 MODE CD PLAY STANDBY PT860E/EB/EG USB/SETUP MIC P.C.B. 14.7. Scart P.C.B. IC4101 REF NO.
  • Page 85: Waveform Chart

    SA-PT860E / SA-PT860EB / SA-PT860EG 14.9. Waveform Chart 14.9.1. Waveform 1 5.2Vp-p(50usec/div) 3.8Vp-p(50usec/div) 5Vp-p(200usec/div) 0.36Vp-p(200usec/div) 0.22Vp-p(200usec/div) 0.4Vp-p(200usec/div) 0.5Vp-p(5msec/div) 0.62Vp-p(200usec/div) 0.6Vp-p(20usec/div) 1.75Vp-p(200usec/div) 2.8Vp-p(200usec/div) 2.8Vp-p(200usec/div) 0.38Vp-p(200usec/div) 7.4Vp-p(200usec/div) 0.98Vp-p(200usec/div) 0.7Vp-p(200usec/div) 0.7Vp-p(200usec/div) 3.3Vp-p(20usec/div) 0.62Vp-p(200msec/div) 1.0Vp-p(200msec/div) 0.96Vp-p(200msec/div) 0.48Vp-p(100msec/div) 0.92Vp-p(200msec/div) 0.92Vp-p(200msec/div)
  • Page 86 SA-PT860E / SA-PT860EB / SA-PT860EG 14.9.2. Waveform 2 2.1Vp-p(500msec/div) 2.1Vp-p(500msec/div) 0.13Vp-p(5msec/div) 2.05Vp-p(20usec/div) 5.6Vp-p(1usec/div) 0.84Vp-p(200usec/div) 80Vp-p(1usec/div) 0.84Vp-p(200usec/div) 5.6Vp-p(1usec/div) 0.84Vp-p(200usec/div) 80Vp-p(1usec/div) 0.84Vp-p(200usec/div) 5.6Vp-p(1usec/div) 0.84Vp-p(200usec/div) 80Vp-p(1usec/div) 0.84Vp-p(200usec/div) 5.6Vp-p(1usec/div) 0.84Vp-p(200usec/div) 80Vp-p(1usec/div) 0.84Vp-p(200usec/div) 7.2Vp-p(500nsec/div) 5.6Vp-p(500usec/div) 400Vp-p(2usec/div) 2Vp-p(5usec/div)
  • Page 87 SA-PT860E / SA-PT860EB / SA-PT860EG 14.9.3. Waveform 3 2Vp-p(5usec/div) 9.6Vp-p(5usec/div) 240Vp-p(50usec/div) 1.65Vp-p(5msec/div) 2.15Vp-p(2usec/div) 5.6Vp-p(2usec/div) 6Vp-p(2usec/div) 1.05Vp-p(20usec/div) 0.95Vp-p(10usec/div) 5.2Vp-p(500usec/div) 7.2Vp-p(2usec/div) 2Vp-p(5msec/div) 3.6Vp-p(200usec/div) 3.6Vp-p(200usec/div) 0.5Vp-p(200usec/div) 2.9Vp-p(200usec/div) 0.4Vp-p(200usec/div) 7.2Vp-p(2usec/div)
  • Page 88: Illustration Of Ic's, Transistors And Diodes

    SA-PT860E / SA-PT860EB / SA-PT860EG 15 Illustration of IC’s, Transistors and Diodes C0ABBB000230 (8p) C0JBAF000716 (14p) C0JBAB000908 (6p) C0DBZYY00018 (8p) C0JBAZ001251 (20p) C1AB00001731 (6p) C0HBB0000057 (44p) C0DBZYY00266 (8p) C0JBZS000003 (14p) C2CBYY000534 (100p) C0FBAK000026 (16p) C1BB00001008 (16p) MFI341S2095 (40p) No.1 C3ABPY000011 (54p)
  • Page 89: Wiring Connection Diagram

    SA-PT860E / SA-PT860EB / SA-PT860EG 16 Wiring Connection Diagram CN5501 I POD CN5802 CN1001 CN6501 USB/SETUP MIC TO FAN UNIT P.C.B. CN6401 (SOLDER SIDE) H5801* IPOD CRADLE P.C.B. JK6502 CN6402 CN1002 (SIDE:B) 4 3 2 1 SMPS P.C.B. (SOLDER SIDE) D-AMP P.C.B.
  • Page 90 SA-PT860E / SA-PT860EB / SA-PT860EG...
  • Page 91: Block Diagram

    SA-PT860E / SA-PT860EB / SA-PT860EG 17 Block Diagram 17.1. System Control T2900 SYSTEM CONTROL SWITCHING Q2030 SYS6V FL6801 TRANSFORMER FP8101 CN2001 FROM DVD (SERVO) LEVEL SHIFTER INNER SW D2007 CN6904 CN2007 CN2015 CN2016 Q2003 FL DISPLAY FP2901 RESET RESET VREF...
  • Page 92: Dvd (Servo)

    SA-PT860E / SA-PT860EB / SA-PT860EG 17.2. DVD (Servo) : CD HEAD SIGNAL LINE : DVD RF SIGNAL LINE : TRACKING ERROR SIGNAL LINE : DVD HEAD SIGNAL LINE : MOTOR DRIVE SIGNAL LINE : FOCUS ERROR SIGNAL LINE IC8001 FP8101 CN2001...
  • Page 93: Dvd (Audio)

    SA-PT860E / SA-PT860EB / SA-PT860EG 17.3. DVD (Audio) : DVD RF SIGNAL LINE : DVD AUDIO SIGNAL LINE : MAIN SIGNAL LINE : USB SIGNAL LINE IC8421 IC8001 C0FBBK000044 MN2DS0018MP AUDIO DAC DV5.0 LSI OPTICAL PICKUP UNIT STBDAC CONTROL FP8531...
  • Page 94: Dvd (Hdmi)

    SA-PT860E / SA-PT860EB / SA-PT860EG 17.4. DVD (HDMI) : DVD AUDIO SIGNAL LINE : DVD VIDEO SIGNAL LINE : MAIN SIGNAL LINE IC8001 MN2DS0018MP DV5.0 LSI IC3901 MN864702A HDMI TRANSMITTER P3901 HDMI (AV OUT) EXDT15 DVOUT0 EXT SWING D+3.3V EXDT7...
  • Page 95: Video

    SA-PT860E / SA-PT860EB / SA-PT860EG 17.5. VIDEO : DVD VIDEO SIGNAL LINE : IPOD VIDEO SIGNAL LINE IC2801 IC8001 MN2DS0018MP C9ZB00000461 DV5.0 LSI VIDEO BUFFER BIAS Q8331 Y/PY/G FP8101 CN2001 CY IN 12 MHz JK2001 DAC1 OUT BUFFER CY OUT...
  • Page 96: Audio

    SA-PT860E / SA-PT860EB / SA-PT860EG 17.6. Audio : MAIN SIGNAL LINE : FM SIGNAL LINE : IPOD AUDIO SIGNAL LINE : TV AUDIO SIGNAL LINE Q2845 Q2847 FROM MUTING MUTING SYSTEM CONTROL SCART MUTE CONTROL AIN R FP8101 CN2001 Q2848...
  • Page 97: Digital Audio Amp

    FAN LOCK FAN LOCK CN5501 DETECT O1 2 D5645 FAN DC OUT CN5501 X5501 X5500 FAN MOTOR FAN DC FROM/TO D5502 DRIVE FAN GND CN5501 Q5640, SYSTEM CONTROL <SW+5V> Q5642, Q5644 CN2009 CN5050 DC DET SA-PT860E/EB/EG DIGITAL AUDIO AMP BLOCK DIAGRAM...
  • Page 98: Power

    SA-PT860E / SA-PT860EB / SA-PT860EG 17.8. Power IC5799 MIP4110MSSCF T5751 BACKUP SWITCHING REGULATOR TRANSFORMER 3 CL D5896 CN2015 CN2016 CN2004 CN5802 SYS6V SYS6V CN2008 CN6001 CN2004 CN5802 PCONT TO/FROM SYSTEM CONTROL CN2008 CN6001 CN2004 CN5802 SYNC D5798 Q2919,D2947 DC DETECT...
  • Page 99: Schematic Diagram Notes

    SA-PT860E / SA-PT860EB / SA-PT860EG : Focus Error signal line 18 Schematic Diagram Notes • • • • This schematic diagram may be modified at any time : FM signal line with the development of new technology. : Ipod Video signal line...
  • Page 100 SA-PT860E / SA-PT860EB / SA-PT860EG...
  • Page 101: Schematic Diagram

    SA-PT860E / SA-PT860EB / SA-PT860EG 19 Schematic Diagram 19.1. DVD Module Circuit SCHEMATIC DIAGRAM - 1 : CD HEAD SIGNAL LINE : DVD RF SIGNAL LINE : DVD VIDEO SIGNAL LINE : FOCUS ERROR SIGNAL LINE : MAIN SIGNAL LINE...
  • Page 102 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 2 : CD HEAD SIGNAL LINE : DVD RF SIGNAL LINE : DVD VIDEO SIGNAL LINE : FOCUS ERROR SIGNAL LINE : MAIN SIGNAL LINE DVD MODULE (DV5) CIRCUIT : +B SIGNAL LINE...
  • Page 103 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 3 : CD HEAD SIGNAL LINE : DVD RF SIGNAL LINE : DVD VIDEO SIGNAL LINE : FOCUS ERROR SIGNAL LINE : MAIN SIGNAL LINE DVD MODULE (DV5) CIRCUIT : +B SIGNAL LINE...
  • Page 104 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 4 : CD HEAD SIGNAL LINE : DVD RF SIGNAL LINE : DVD VIDEO SIGNAL LINE : FOCUS ERROR SIGNAL LINE : MAIN SIGNAL LINE DVD MODULE (DV5) CIRCUIT : +B SIGNAL LINE...
  • Page 105 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 5 DVD MODULE (HDMI) CIRCUIT : +B SIGNAL LINE : DVD AUDIO SIGNAL LINE : DVD VIDEO SIGNAL LINE : MAIN SIGNAL LINE LB3907 J0JHC0000045 C3904 4V330P LB3902 J0JHC0000045 C3902 C3910 C3914...
  • Page 106: Main Circuit

    SA-PT860E / SA-PT860EB / SA-PT860EG 19.2. Main Circuit SCHEMATIC DIAGRAM - 6 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE : FM SIGNAL LINE : DVD VIDEO SIGNAL LINE : IPOD VIDEO SIGNAL LINE...
  • Page 107 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 7 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE : FM SIGNAL LINE : DVD VIDEO SIGNAL LINE : IPOD VIDEO SIGNAL LINE : IPOD AUDIO SIGNAL LINE...
  • Page 108 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 8 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE : FM SIGNAL LINE : DVD VIDEO SIGNAL LINE : IPOD VIDEO SIGNAL LINE : IPOD AUDIO SIGNAL LINE...
  • Page 109 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 9 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE : FM SIGNAL LINE : DVD VIDEO SIGNAL LINE : IPOD VIDEO SIGNAL LINE : IPOD AUDIO SIGNAL LINE...
  • Page 110: Panel, Power Button Circuit

    R6934 W6701 W6703 POWER BUTTON CIRCUIT CN6801 KEY1 MAIN CIRCUIT MPORT_SW (CN2013) DGND IN SCHEMATIC ACIN LED DIAGRAM - 6 R6808 R6807 W7300 R6806 R6805 R6804 R6803 R6802 R6801 4.7K 2.7K 2.2K 1.8K 1.2K SA-PT860E/EB/EG PANEL / POWER BUTTON CIRCUIT...
  • Page 111: Usb/Setup Mic Circuit

    SA-PT860E / SA-PT860EB / SA-PT860EG 19.4. USB/Setup Mic Circuit SCHEMATIC DIAGRAM - 11 USB/SETUP MIC CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : USB SIGNAL LINE CN6401 DGND DVD MODULE (DV5) DGND CIRCUIT (FP9001) LB6401 CN6402 IN SCHEMATIC...
  • Page 112: D-Amp Circuit

    SA-PT860E / SA-PT860EB / SA-PT860EG 19.5. D-Amp Circuit SCHEMATIC DIAGRAM - 12 D-AMP CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE JK5001 SURROUND L- SURROUND L+ IC5300 FHOP SURROUND R- C1BA00000487 FAN_DC SURROUND R+ AUDIO DIGITAL POWER AMP...
  • Page 113 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 13 D-AMP CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE C5445 IC5000 C1BA00000487 AUDIO DIGITAL POWER AMP ZJ5400 FR_+ C5030 C5008 C5009 C5007 C5024 C5025 C5001 C5002...
  • Page 114: Power Supply Circuit

    SA-PT860E / SA-PT860EB / SA-PT860EG 19.6. Power Supply Circuit SCHEMATIC DIAGRAM - 14 POWER SUPPLY CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : IPOD AUDIO SIGNAL LINE : IPOD VIDEO SIGNAL LINE D2909 D2908 MAZ82400HL B0EAMM000057 CN2016 FP2901...
  • Page 115 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 15 POWER SUPPLY CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : IPOD AUDIO SIGNAL LINE : IPOD VIDEO SIGNAL LINE C6203 R6203 680P DOCK_R_OUT C6204 C6202 C6200 R6204 R6201 W6401...
  • Page 116: Smps Circuit

    SA-PT860E / SA-PT860EB / SA-PT860EG 19.7. SMPS Circuit SCHEMATIC DIAGRAM - 16 SMPS CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE D5809 Q5861 - Q5862 MA2J11100L DCDET1 B1ABCF000176 TRANSFORMER TEMP DETECT DCDET H5801* +30V_SENSE +30V_SENSE FAN_18V D5801 +30V_SENSE B0HBSM000043...
  • Page 117 SA-PT860E / SA-PT860EB / SA-PT860EG SCHEMATIC DIAGRAM - 17 SMPS CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE SYNC PC5702 B3PBA0000402 R5704 R5896 C5897 390K Q5898 100K B1ABCF000176 D5730 R5897 MA2J11100L INVERTER R5705 SYNC SWITCH 390K PC5799 AC INLET CIRCUIT...
  • Page 118: Ac Inlet, Ipod Cradle

    DOCK_L OUT VIDEO_COMP IN SCHEMATIC DPORT_AGND D GNDREM SENSE DIAGRAM - 15 R1002 DOCK_R OUT IN - L IPOD DET IN - R VGND OUT_L OUT_R VIDEO SA-PT860E/EB/EG AC INLET / IPOD CRADLE CIRCUIT L1009 J0JHC0000107 VGND AUDIO_RETURN L1008 J0JHC0000107 IPOD_DET...
  • Page 119: Coprocessor, Wireless Adapter Circuit

    TX CARD_TX(SDO) CN6300 CH1_R_OUT WM_DET AGND AGND 5VGND CH1_L_OUT CH2_L_OUT AGND AGND CH2_R_OUT CH1_R_OUT CN6301 AGND CH2_L_OUT MAIN CIRCUIT AGND (CN2003) CH2_R_OUT IN SCHEMATIC DIAGRAM - 9 5VGND WM_DET W6302 MAIN SET_TX(SDO) MAIN SET_RX(SDI) E6300 SA-PT860E/EB/EG COPROCESSOR / WIRELESS ADAPTER CIRCUIT...
  • Page 120: Scart Circuit

    SA-PT860E / SA-PT860EB / SA-PT860EG 19.10. Scart Circuit SCHEMATIC DIAGRAM - 20 SCART CIRCUIT : +B SIGNAL LINE : MAIN SIGNAL LINE : DVD VIDEO SIGNAL LINE : IPOD VIDEO SIGNAL LINE : TV AUDIO SIGNAL LINE IC4103 C1AB00001731 VIDEO BUFFER...
  • Page 121: Printed Circuit Board

    SA-PT860E / SA-PT860EB / SA-PT860EG 20 Printed Circuit Board 20.1. DVD Module P.C.B. DVD MODULE P.C.B. (REPX0620A) C8426 L8330 LB8430 LB8423 C8421 C8433 C8432 IC8421 FP8101 LB8432 C8423 LB8424 C8331 R8404 R8420 K8100 C8111 C8425 Q8331 QR8420 R8343 IC8422 C8301...
  • Page 122: Main P.c.b

    SA-PT860E / SA-PT860EB / SA-PT860EG 20.2. Main P.C.B. MAIN P.C.B. (REPX0628A...EG) (REPX0628B...EB) (REPX0628C...E) CN2006 (FOR SOFTWARE) CN2013 Q2104 D2963 W2866 W2865 W2864 W2781 W2837 W2255 W2187 W2862 W2728 W2780 W2782 W2779 W2186 C2947 W2185 W2778 Q2103 Q2001 R2207 R2131 D2001...
  • Page 123: Panel, Power Button, Usb/Setup Mic, Power Supply & Ac

    SA-PT860E / SA-PT860EB / SA-PT860EG 20.3. Panel, Power Button, USB/Setup Mic, Power Supply & AC Inlet P.C.B. PANEL P.C.B. (REPX0655G) POWER SUPPLY P.C.B. (REPX0628A...EG) (REPX0628B...EB) S6907 (REPX0628C...E) R6905 Q6910 S6902 (SELECTOR) R6961 R6903 D6913 (BACKWARD) R6902 S6905 S6901 W6716 S6904...
  • Page 124 SA-PT860E / SA-PT860EB / SA-PT860EG 20.4. D-Amp P.C.B. D-AMP P.C.B. (REPX0621D) CN5501 (TO FAN UNIT) W5049 R5511 R5655 R5659 D5501 R5506 C5553 W5048 X5501 X5500 R5504 IC5500 R5640 C5557 R5023 C5551 C5552 R5639 Q5640 Q5644 C5550 Q5642 W5071 D5503 IC5501...
  • Page 125 SA-PT860E / SA-PT860EB / SA-PT860EG 20.5. SMPS P.C.B. SMPS P.C.B. (REPX0622B) R5809 R5807 R5821 0562B-2 0562B-2 W5806 R5820 W5803 PC5720 R5730 Q5862 D5725 QR5810 Q5860 W5807 W5804 R5728 R5862 Q5861 R5824 W5801 C5816 R5825 CN5802 R5863 R5864 PC5701 Q5803 CAUTION...
  • Page 126 SA-PT860E / SA-PT860EB / SA-PT860EG 20.6. Ipod Cradle, Scart, Coprocessor & Wireless Adapter P.C.B. IPOD CRADLE P.C.B. (REPX0631A) SCART P.C.B. (REPX0628A...EG) (REPX0628B...EB) (REPX0628C...E) I POD CN1001 CN4001 C1003 C1002 L1001 0565A-2 0565A-2 R1001 20 22 C1001 C4018 L4001 W4013 R1006...
  • Page 127: D-Amp P.c.b

    SA-PT860E / SA-PT860EB / SA-PT860EG 21 Basic Troubleshooting Guide 21.1. Troubleshooting Guide for F61 and/or F76 This section illustrates the checking procedures when upon detecting the error of “F61” and/or “F76” after power up of the unit. It is for purpose of troubleshooting and checking in SMPS, D-Amp & Power Supply P.C.B.
  • Page 128 SA-PT860E / SA-PT860EB / SA-PT860EG 21.1.2. Troubleshooting Guide Symptom Checking Items Repair Items Remarks Check the soldering of the SMPS Tou ch-up the solder crack area/ FL display blinking with SMPS P. C.B. Change the defective parts. abnormal segment when P.
  • Page 129 SA-PT860E / SA-PT860EB / SA-PT860EG 21.1.3. Part Location 21.1.3.1. SMPS P.C.B. Temperature Detect Feedback circuit: Q5862, Q5860, Q5861 PC5720 & PC5701 Transistor: QR5801 & QR5802 (± 30V Detect) +18V FAN : D5805 Thermistor: TH5860 (Temperature Detect) Feedback circuit: PC5702 & PC5799 SMPS P.C.B.
  • Page 130 SA-PT860E / SA-PT860EB / SA-PT860EG 21.1.3.2. D-Amp P.C.B. Transistor: Q5640, Q5642, Q5644 (Fan circuit) IC 5400 IC 5000 IC 5200 IC 5300 D-AMP IC D-AMP IC D-AMP IC D-AMP IC Muting Circuit D-AMP P.C.B. Fig. 2 D-Amp P.C.B...
  • Page 131 SA-PT860E / SA-PT860EB / SA-PT860EG CN5501 Fig. 3 Fan Connector...
  • Page 132 SA-PT860E / SA-PT860EB / SA-PT860EG 21.1.3.3. Power Supply P.C.B. CONNECTOR, CN2016 FUSE PROTECTOR FP2901 DC-DC CONVERTER IC2903 CONNECTOR, CN6001 CONNECTOR, CN2004 DC-DC CONVERTER IC2900 POWER SUPPLY P.C.B Fig. 4 Power Supply P.C.B.
  • Page 133 SA-PT860E / SA-PT860EB / SA-PT860EG 21.1.3.4. D-Amp IC Configuration PT860E/EB/EG Pin (10) Sub-Woofer + IC5300 Pin (14) Sub-Woofer - Pin (10) Center + IC5200 Center - Pin (14) Pin (10) Front Right IC5000 Pin (14) Front Left Surround Pin (10)
  • Page 134: Basic Troubleshooting Guide For Traverse Unit

    SA-PT860E / SA-PT860EB / SA-PT860EG 21.2. Basic Troubleshooting Guide for Traverse Unit (DVD Module P.C.B.) Problems Checking Points Checking components 1) Distorted picture or a) Check SDRAM address, data IC8051 abnormal sound is head bus, CLK and other control signals...
  • Page 135: Basic Troubleshooting Guide For Hdmi Av Output

    SA-PT860E / SA-PT860EB / SA-PT860EG 21.3. Basic Troubleshooting Guide for HDMI AV Output Problems Checking Points Checking components 1) TV does not have any 1) Check setting of the set in * This year HDMI always ON. display. Set FL display Setup Menu whether the HDMI No need check Setup Menu.
  • Page 136 SA-PT860E / SA-PT860EB / SA-PT860EG Problems Checking Points Checking components 1) TV does not have any 13) Hot-Plug Signal LB3906, R3902, R3903, Q3901, D3901 display. Set FL display shows U702/U703 14) TDMS Output swing amplitude R3901 control resistor 15) Host Interface External Input...
  • Page 137: Overall Simplified Block For Pt860

    SA-PT860E / SA-PT860EB / SA-PT860EG 22 Overall Simplified Block for PT860 Overall Block Diagram Y, P VIDEO JACK IC2801 Video Buffer SENSE1 IPOD VIDEOSEL Q2106 HDMI/DVD MODULE IC2104 MUTE_C_S Surround MUTE Q2103 HP_MUTE SD RAM 64Mb MULTIROOM_MUTE OPU 7.5 MUTE...
  • Page 138: Smps Module & Power Supply Block

    SA-PT860E / SA-PT860EB / SA-PT860EG 22.1. SMPS Module & Power Supply Block POWER SUPPLY BLOCK SMPS MODULE BLOCK 0.05A video drv IC =2.97A UNREG+18V/2.5A P-series=2.97A +5.3V w/ USB = 1.2 AC IN DC/DC E-series=2.87A w/oUSB =0. 120V/220 ~ 240V +VCC DVD D+5V +29V/8.5A...
  • Page 139: Terminal Function Of Ics

    SA-PT860E / SA-PT860EB / SA-PT860EG 23 Terminal Function of ICs 23.1. IC2001 (RFKWPT460E): IC Terminal Name Funtion System Control 54 MULTI_1 O Multi Level Control Signal 1 55 MULTI_2 O Multi Level Control Signal 2 Terminal Name Funtion 56 MIC_EN...
  • Page 140 SA-PT860E / SA-PT860EB / SA-PT860EG Terminal Name Function Terminal Name Function CLK_EN CLOCK_OUT Enable (Active 15 P17 O Segment Output 17 High) 16 P16 O Segment Output 16 No Connection 17 P15 O Segment Output 15 No Connection 18 P14...
  • Page 141: Exploded Views

    SA-PT860E / SA-PT860EB / SA-PT860EG 24 Exploded Views 24.1. Cabinet Parts Location...
  • Page 142: Packaging

    SA-PT860E / SA-PT860EB / SA-PT860EG 24.2. Packaging...
  • Page 143: Replacement Parts List

    SA-PT860E / SA-PT860EB / SA-PT860EG 25 Replacement Parts List Notes: • • • • Important safety notice: Components identified by mark have special characteristics important for safety purpose. Furthermore, special parts which have purposes of fire-retardant (resistors), high-quality sound (capacitors), low-noise (resistors), etc.
  • Page 144: Component Parts List

    SA-PT860E / SA-PT860EB / SA-PT860EG 25.1. Component Parts List Ref. Part No. Part Name & Description Remarks RSCX0188 AC-IN SHIELD PLATE Ref. Part No. Part Name & Description Remarks RKMX0141-K TOP CABINET RSCX0191 HDMI SHIELD PLATE CABINET AND CHASSIS RMKX0144...
  • Page 145 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks IC6602 C0CBCDG00003 IC +5V REGULATOR Q4008 UNR221200L TRANSISTOR IC6901 C0HBB0000057 IC FL DISPLAY Q4009 UNR221200L TRANSISTOR IC8001 MN2DS0018MP IC DV5.0 LSI...
  • Page 146 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks D2951 B0BC010A0007 DIODE L1007 J0JHC0000107 INDUCTOR D2962 B0BC5R000009 DIODE L1008 J0JHC0000107 INDUCTOR D2963 B0BC5R000009 DIODE L1009 J0JHC0000107 INDUCTOR D3901...
  • Page 147 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks LB6402 J0JHC0000034 INDUCTOR CN6904 K1MN17AA0004 17P CONNECTOR LB8001 J0JHC0000045 INDUCTOR FP8101 K1MN50AA0082 50P CONNECTOR LB8011 J0JHC0000045 INDUCTOR FP8251 K1MN07AA0076...
  • Page 148 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks ZJ5801 K4CZ01000027 TERMINAL W2719 ERJ3GEY0R00V 0 1/10W ZJ5803 K4CZ01000027 TERMINAL W2720 ERJ6GEY0R00V 0 1/8W W2721 ERJ6GEY0R00V 0 1/8W CHIP JUMPERS...
  • Page 149 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks W2813 ERJ6GEY0R00V 0 1/8W W6708 ERJ3GEY0R00V 0 1/10W W2814 ERJ6GEY0R00V 0 1/8W W6709 ERJ3GEY0R00V 0 1/10W W2815 ERJ6GEY0R00V 0 1/8W...
  • Page 150 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R2001 ERJ3GEYJ102V 1K 1/10W R2089 ERJ3GEYJ472V 4.7K 1/10W [M] EB R2002 ERJ3GEYJ103V 10K 1/10W R2090 ERJ3GEYJ153V 15K 1/10W R2003...
  • Page 151 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R2215 ERJ3GEYJ222V 2.2K 1/10W R2559 ERJ3GEYJ223V 22K 1/10W R2216 ERJ3GEYJ102V 1K 1/10W R2600 ERJ3GEYJ102V 1K 1/10W R2219 ERJ3GEYJ152V 1.5K 1/10W...
  • Page 152 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R2954 ERG2SJ470E 47 2W R5114 ERJ3GEYJ122V 1.2K 1/10W R2975 ERJ3GEYJ153V 15K 1/10W R5115 ERJ3GEYJ122V 1.2K 1/10W R2976 ERJ3GEYJ103V 10K 1/10W...
  • Page 153 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R5721 ERJ6GEYJ103V 10K 1/8W R6400 ERJ3GEYJ102V 1K 1/10W R5722 ERJ6GEYJ102V 1K 1/8W R6401 ERJ3GEY0R00V 0 1/10W R5723 ERJ3GEYJ102V 1K 1/10W...
  • Page 154 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R8263 ERJ2GEJ823X 82K 1/16W R9043 ERJ2GEJ103X 10K 1/16W R8264 ERJ2GEJ153X 15K 1/16W R9044 ERJ2GEJ103X 10K 1/16W R8311 ERJ2RHD242X 2.4K 1/16W...
  • Page 155 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C2017 ECJ1VB1H103K 0.01uF 50V C2303 ECJ1VB1C683K 0.068uF 16V C2018 ECEA1CKS470B 47uF 16V C2304 ECJ2YB0J475K 4.7uF 6.3V C2019 ECEA1CKS470B 47uF 16V...
  • Page 156 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C2903 F2A1V330A379 33uF 35V C4011 ECJ1VB1H103K 0.01uF 50V C2905 ECJ1VB1H103K 0.01uF 50V C4012 ECA0JM102B 1000uF 6.3V C2906 EEUFC1C471B 470uF 16V...
  • Page 157 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C5153 ECJ1VB1H102K 1000pF 50V C5403 ECJ1VB1H104K 0.1uF 50V C5154 ECJ1VB1H102K 1000pF 50V C5404 ECJ1VB1H331K 330pF 50V C5155 ECJ1VB1H102K 1000pF 50V...
  • Page 158 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C5704 F1BAF1020020 1000pF C6522 ECJ1VB1C105K 1uF 16V C5705 F1BAF1020020 1000pF C6523 ECJ1VB1H103K 0.01uF 50V C5706 F1BAF1020020 1000pF C6524 ECJ1VB1H103K 0.01uF 50V...
  • Page 159 SA-PT860E / SA-PT860EB / SA-PT860EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C8232 ECJ0EB1A104K 0.1uF 10V C8564 ECJ1VB0J105K 1uF 6.3V C8251 F2G0J221A031 220uF 6.3V C8571 F1J1A106A043 10uF 10V C8252 ECJ0EF1C104Z 0.1uF 16V...

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