Polaris PRO XD Owner's Manual
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Polaris PRO XD Owner's Manual

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2022
For Maintenance and Safety
OWNER'S
MANUAL
PRO XD

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Summary of Contents for Polaris PRO XD

  • Page 1 2022 For Maintenance and Safety OWNER’S MANUAL PRO XD...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone.
  • Page 3 2022 Owner’s Manual Pro XD Full-Size...
  • Page 4 WD-40 Manufacturing Company. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. Copyright 2021 Polaris, Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME...

  • Page 7: Table Of Contents

    Specifications ....151 POLARIS Products ....157 Troubleshooting ....159 Warranty .

  • Page 9: Introduction

    INTRODUCTION INTRODUCTION IMPORTANT INFORMATION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. This vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.
  • Page 10 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 11 INTRODUCTION VEHICLE IDENTIFICATION NUMBERS Record your vehicle's identification numbers in the spaces provided. The engine serial number is located on the side of the engine, below the injection pump. All keys have the number 4083. Remove the spare key and store it in a safe place.

  • Page 13: Safety

    A hard hat or helmet and approved eye protection are recommended when appropriate for working or riding conditions. POLARIS recommends wearing approved eye protection bearing markings such as VESC 8, V-8, Z87.1 or CE.
  • Page 14 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. The seat belt/drive responsibly warning label , the proper use warning label, and the payload warning are located on the front ROPS, above the driver’s head...
  • Page 15 SAFETY • With more passengers than described in the Operation & Maintenance Manual, with children under the age of 12, and passengers who cannot comfortably reach the floor and hand holds with back against the seat. • With unapproved accessories - they may seriously affect stability. LOCATE AND READ OPERATION &...
  • Page 16 SAFETY PROPER USE WARNING (2-SEAT) WARNING Part Number: 7300098 Require Proper Use of Your Vehicle Do your part to prevent injuries: • Do not allow careless or reckless driving. • Make sure operators are 16 or older with a valid driver’s license. •...
  • Page 17 SAFETY PAYLOAD WARNING WARNING Part Number: 7300640 WARNING MODEL NEVER EXCEED IF TOTAL PAYLOAD EXCEEDS Full-Size Diesel 25 mph (40 kph) 860 lbs. (376 kg) Full-Size Diesel Crew 25 mph (40 kph) 860 lbs. (376 kg) Full-Size Gas 25 mph (40 kph) 1250 lbs.
  • Page 18 SAFETY LOAD/PASSENGER/TIRE PRESSURE WARNING The load/passenger/tire pressure warning label is located next to the fuel transport warning label in the cargo box. WARNING Part Number: 7300637 WARNING FALLING OFF CARGO BOX CAN CAUSE SERIOUS INJURY OR DEATH • Never carry riders in cargo box. OVERLOADING OR IMPROPER TIRE PRESSURE CAN CAUSE TIPPING OR LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH •...
  • Page 19 SAFETY FULL-SIZE MODEL FULL-SIZE FULL-SIZE FULL-SIZE DIESEL NUMBER DIESEL GAS CREW CREW 3600 lbs. 4000 lbs. 3600 lbs. 4000 lbs. GVWR 1632 kg 1814 kg 1632 kg 1814 kg Read Operation & Maintenance Manual for more detailed loading information. CLUTCH COVER WARNING The clutch cover warning is located on the clutch cover.
  • Page 20 SAFETY SHIFT CAUTION The shift caution is located above the ignition switch. CAUTION Part Number: 7300087 To avoid transmission damage, shift only when vehicle is stationary and at idle. When vehicle is stopped, place gear selector in PARK. TRAILER/HITCH CAPACITY The trailer/hitch capacity label is located on the rear hitch bracket.
  • Page 21 • Never modify this vehicle through improper installation or use of non-POLARIS-approved accessories. • Always remove the key when leaving the vehicle unattended. • Never consume alcohol or drugs before or while operating this vehicle.
  • Page 22 SAFETY • Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident. • Always be alert for obstacles when operating this vehicle. Never attempt to operate over obstacles. • Never operate this vehicle on steep hills.
  • Page 23 SAFETY OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle.
  • Page 24 SAFETY USING ALCOHOL OR DRUGS Never consume alcohol or drugs before or while operating this vehicle. Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
  • Page 25 SAFETY OPERATING WITH A LOAD ON THE VEHICLE The weight of the cargo, operator, and passengers impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.
  • Page 26 SAFETY JUMPS AND STUNTS CAUTION Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving. TURNING IMPROPERLY CAUTION Turning improperly could cause loss of traction, loss of control, accident or rollover.
  • Page 27 SAFETY STALLING WHILE CLIMBING A HILL CAUTION Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill. If you lose all forward speed: Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
  • Page 28 SAFETY SKIDDING OR SLIDING CAUTION Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
  • Page 29 SAFETY OPERATING ON FROZEN BODIES OF WATER WARNING Serious injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.
  • Page 30 SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
  • Page 31 SAFETY EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed.

  • Page 33: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Console Muffler (Spark Arrester) Headlights Receiver Hitch Radiator CV Boot / Rear Caliper Front Bumper / Brush Guard ROPS Cab Frame Cargo Box Tailgate Fuel Cap...
  • Page 34 FEATURES AND CONTROLS CONSOLE Cup Holder AWD Switch Light Switch USB Charging Outlets Instrument Cluster Battery Trickle Charging Outlet Ignition Switch Auxiliary Outlet Gear Selector (Shifter) Storage Compartment USB OUTLETS The USB outlets can be used to power accessories like a cell phone charger or a Bluetooth®...
  • Page 35 BatteryMINDer® 2012 AGM - 2 AMP charger, which can be ordered through your dealer, if available. Polaris provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on the dash. While charging, place the charger outside of the vehicle and protect it from moisture.
  • Page 36 FEATURES AND CONTROLS GEAR SELECTOR Low gear is the primary driving range for the PRO XD. High gear is intended for use on hard-packed surfaces with light loads. Using high gear for heavy loads, hilly terrain or in wet, muddy conditions will increase the chance of drive belt spinning.
  • Page 37 FEATURES AND CONTROLS SWITCHES IGNITION SWITCH The ignition switch is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position. The engine is off. Electrical circuits are off, except for the driver’s side auxiliary outlet and the Pulse Bar.
  • Page 38 FEATURES AND CONTROLS DRIVELINE MODE SWITCH The Driveline Mode Switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (Turf Mode). AWD: Press the top of the switch to engage All Wheel Drive (AWD). 2WD: Move the switch to the center position to lock the differential and operate in two wheel drive (2WD).
  • Page 39 FEATURES AND CONTROLS PULSE BAR The Pulse Bar is located under the hood and can be used to connect any Pulse Bar accessory to the vehicle. The Pulse Bar receives constant and switched power from the battery, so that accessories may be powered whether the vehicle is on or off.
  • Page 40 FEATURES AND CONTROLS THROTTLE PEDAL Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine. TRAILER HITCH BRACKET This vehicle is equipped with a receiver hitch bracket for a trailer hitch.
  • Page 41 To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 42 FEATURES AND CONTROLS OCCUPANT PROTECTION STRUCTURE (OPS) The Occupant Protection Structure (OPS) on this vehicle meets ANSI/OPEI B71.9 standards. Always have your authorized dealer thoroughly inspect the OPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.
  • Page 43 FEATURES AND CONTROLS SEAT BELTS This POLARIS vehicle is equipped with three-point lap and diagonal seat belts on all seats. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 mph (24 km/h) if the seat belt is not secured.
  • Page 44 FEATURES AND CONTROLS INSTRUMENT CLUSTER OVERVIEW NOTICE The use of a high pressure washer may damage the instrument cluster. Wash the vehicle by hand or with a garden hose using mild soap. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Immediately clean off any gasoline that splashes on the instrument cluster.
  • Page 45 All segments including the fuel icon will flash. Refuel immediately. A flashing wrench symbol alerts the operator that the Service preset service interval has been reached. Your POLARIS Indicator dealer can provide scheduled maintenance. See page 55 for more information.
  • Page 46 FEATURES AND CONTROLS Helmet/Seat This lamp flashes for several seconds when the Belt key is turned to the ON position. The lamp will keep flashing as long as riders’ seat belts are not connected. High Beam This lamp illuminates when the headlamp switch is set to high beam.
  • Page 47 FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 Speed Engine Temperature Ambient Temperature (Optional)
  • Page 48 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 Odometer Engine Temperature Trip 1 Ambient Temperature (Optional)
  • Page 49 FEATURES AND CONTROLS Trip 2 Voltage Speed Engine Hours Service Hours...
  • Page 50 FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Diagnostic Codes Only displays if fault codes are present or stored Units - Distance Select MPH or KPH Units - Temp Select between °F and °C Clock Select between 12H or 24H, and set...
  • Page 51 FEATURES AND CONTROLS UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
  • Page 52 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 53 FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
  • Page 54 FEATURES AND CONTROLS 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button. Toggle the Up/Down Buttons to change the units (12H or 24H) With the correct unit displayed, Press the mode button which will set the unit.
  • Page 55 FEATURES AND CONTROLS BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
  • Page 56 FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
  • Page 57 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 58 4. If the wrong PIN is entered, the screen will read WRONG PIN before going back to the ENTER PIN screen. If you forget your PIN, your authorized POLARIS dealer can provide assistance. 5. If the correct PIN is entered, you will enter the Adjustable Speed Limiting menu.
  • Page 59 FEATURES AND CONTROLS WARNING Speeds of 30 mph (48 km/h) and above require the use of a DOT-approved helmet. See page 11 for more information. 6. To change the max speed: a. Press the MODE button on the MAX SPEED screen. b.
  • Page 60 FEATURES AND CONTROLS 7. To change the PIN: a. Press the MODE button on the CHANGE PIN screen. b. ENTER NEW PIN will scroll across the screen. Enter the new 4-digit PIN by using the up and down buttons to change the digits and the MODE button to select each digit.
  • Page 61 FEATURES AND CONTROLS DIAGNOSTIC CODE NOTICE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
  • Page 62 FEATURES AND CONTROLS DIAGNOSTIC DISPLAY CODE DEFINITIONS Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground:The wire is shorted to ground between the electronic control unit and the item listed in the chart.
  • Page 63 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Injector 1 (MAG) (SDI Driver Circuit Part Load) Open/Grounded Driver Circuit Short to Driver Circuit Grounded Injector 2 (PTO) (SDI Driver Circuit Part Load) Open/Grounded Driver Circuit Short to Driver Circuit Grounded Ignition Coil Primary Driver Circuit Short to 1268 Driver 1 (MAG)
  • Page 64 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Starter Enable Circuit Driver Circuit 1321 Open/Grounded Driver Circuit Short to 1321 Driver Circuit 1321 Grounded Chassis Relay Driver Circuit 520208 Open/Grounded Driver Circuit Short to 520208 Driver Circuit 520208 Grounded All Wheel Drive Driver Circuit 520207 Control...
  • Page 65 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Vehicle Speed Sensor Data Valid But Above Normal Operational Range - Most Severe Level Data Erratic, Intermittent Or Incorrect Abnormal Rate Of Change Received Network Data In Error System Power Data Valid But Above Normal Operational Range - Most Severe...
  • Page 66 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Steering Torque Condition Exists 520223 Partial Failure Steering Torque Full Condition Exists 520224 Failure EPAS Inverter Data Valid But Above Temperature Normal Operational 520225 Range - Most Severe Level Data Valid But Above Normal Operating 520225 Range - Moderately...

  • Page 67: Operation

    OPERATION OPERATION IMPORTANT INFORMATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 68 2. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. 3. Never operate with accessories not approved by POLARIS for use on this vehicle. 4. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness.
  • Page 69 OPERATION 10. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. 11. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use. PRE-RIDE INSPECTION WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
  • Page 70 OPERATION ITEM REMARKS PAGE Coolant Level Verify coolant level is filled to the FULL COLD page 115 mark on coolant reservoir (if engine is cold); inspect hose and radiator for leaks Chassis / Engine Bay / Remove grass, leaves, foreign matter, and other Exhaust flammable material or debris, especially near the exhaust system.
  • Page 71 OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well ventilated area. 2. Sit in the driver's seat and fasten the seat belt. 3. Place the transmission in PARK. 4. Apply the brakes. Do not press the throttle pedal while starting the engine. 5.
  • Page 72 OPERATION BRAKING 1. Release the throttle pedal completely. When the throttle pedal is released completely and the engine speed drops near an idle, the vehicle has no engine braking. 2. Press on the brake pedal evenly and firmly. If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.
  • Page 73 OPERATION ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM Your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential. ENGAGING AWD NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and clutch damage.
  • Page 74 OPERATION DISENGAGING AWD Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction. In some situations, the front gearcase may remain locked after turning the AWD switch off.
  • Page 75 OPERATION UNLOCKING THE DIFFERENTIAL (TURF MODE) When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings.
  • Page 76 OPERATION DRIVING PROCEDURES 1. All riders should wear substantial footwear, long pants and a close-fitting shirt. A hard hat or helmet and approved eye protection are recommended when appropriate for working or riding conditions. 2. Perform the pre-ride inspection. 3. Sit in the driver's seat and fasten the seat belt. 4.
  • Page 77 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 78 OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
  • Page 79 OPERATION DRIVING THROUGH WATER Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE Immersion can result in major damage if the vehicle isn't serviced correctly and promptly. After immersion, always take the vehicle to your dealer service. Do not start the engine! If it's impossible to bring the vehicle to your dealer before starting the engine, perform the service outlined in the Vehicle Immersion section, and take the vehicle to your dealer at the first opportunity.
  • Page 80 OPERATION DRIVING IN REVERSE NOTICE Shifting into reverse automatically activates the reverse alert beeper. Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2.
  • Page 81 OPERATION PARKING THE VEHICLE To park the vehicle, do the following: 1. Apply the brakes. Stop the vehicle on a level surface. 2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
  • Page 82 OPERATION HAULING CARGO WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, non-factory installed accessories, loads in the rack or box and the load on the trailer tongue.
  • Page 83 TOTAL TOTAL TOWED TOWED MAXIMUM TOTAL HITCH LOAD LOAD MODEL VERTICAL TOWING WEIGHT WEIGHT SPEED WEIGHT (LEVEL (15° GRADE) GROUND) 2500 lb 850 lb 250 lb 10 mph Polaris® PRO (1134 kg) (386 kg) (113.4 kg) (16 km/h) XD™...
  • Page 84 OPERATION DUMPING THE CARGO BOX To dump the cargo box, do the following: 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. Place the transmission in PARK. 3.
  • Page 85 OPERATION 5. Stand clear and pull up on the cargo box release lever . Lift the front of the cargo box to dump the cargo. 6. Lower the cargo box and push down securely to latch. WARNING Operating the vehicle while the cargo box is raised could result in serious injury.

  • Page 87: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 88 WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
  • Page 89 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 90 Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer.
  • Page 91 WINCH GUIDE • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead. • If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation.
  • Page 92 WINCH GUIDE c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper. d.
  • Page 93 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
  • Page 94 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 95 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 96 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 97: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrestor that was tested and qualified to be in accordance with the USFS standard 5100-1a.

  • Page 99: Maintenance

    PERIODIC MAINTENANCE OVERVIEW Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts may be used for such service.
  • Page 100 MAINTENANCE BREAK-IN PERIOD The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. • Drive vehicle slowly at first while varying the throttle position. Do not operate at sustained idle.
  • Page 101 MAINTENANCE SERVICE CODES XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE. D - HAVE AN AUTHORIZED POLARIS DEALER OR OTHER QUALIFIED PERSON PERFORM THESE SERVICES. E - EMISSION CONTROL SYSTEM SERVICE (CALIFORNIA). BREAK-IN SERVICE FIRST 25 HOURS / 200 MILES (320 KM) Perform the 200 Hour Checklist (Table 3) for Break-In Service TABLE 1.
  • Page 102 MAINTENANCE TABLE 1. EVERY 50 HOURS / 500 MILES (800 KM) SERVICE CODE ITEM ACTION Shift Cable / Linkage Inspect; Contact dealer to adjust as needed, Steering Inspect for loose components and torn boots; contact dealer to replace parts as needed Rear Stabilizer Bar Lubricate and inspect bushings Radiator...
  • Page 103 MAINTENANCE TABLE 2. EVERY 100 HOURS / 1000 MILES (1600 KM) SERVICE CODE ITEM ACTION XU / E Engine Oil & Filter Change Change oil and filter. Brake Pads Inspect pad wear; contact dealer to replace if worn beyond service limit Fuel System Turn key on to pressurize fuel...
  • Page 104 MAINTENANCE TABLE 3. EVERY 200 HOURS / 2000 MILES (3200 KM) SERVICE CODE ITEM ACTION XU / E Engine Oil & Filter Change Change oil and filter. (Perform a break-in oil/filter change at first 25 hrs) Spark Plug Replace spark plugs XU / D Brake Pads / Parking Brake Inspect pad wear;...
  • Page 105 MAINTENANCE TABLE 3. EVERY 200 HOURS / 2000 MILES (3200 KM) SERVICE CODE ITEM ACTION Ratcheting Cam Chain Check; replace as needed Tensioner Radiator Inspect; clean external surfaces Cooling Hoses Inspect for leaks; pressure test system XU / D Engine Mounts Inspect, torque to specification Engine Oil Lines / Fasteners Inspect for leaks and loose fittings...
  • Page 106 MAINTENANCE TABLE 3. EVERY 200 HOURS / 2000 MILES (3200 KM) SERVICE CODE ITEM ACTION Prop Shafts Lubricate grease zerks Axles Inspect boots for damage LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions.
  • Page 107 POLARIS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil or a similar oil. Refer to the Specifications section for capacities. Oil may need to be changed more frequently if POLARIS PS-4 engine oil is not used. Follow the manufacturer's recommendations for ambient temperature operation.
  • Page 108 MAINTENANCE 3. Raise the cargo box. Unlock the dipstick lever . Remove the dipstick and wipe it dry with a clean cloth. 4. Reinstall the dipstick and push it into place. Do not lock the dipstick. NOTE Make certain the dipstick is inserted all the way into the dipstick tube to keep the depth of the dipstick consistent.
  • Page 109 MAINTENANCE ENGINE OIL AND FILTER REPLACEMENT Always change engine oil and filter at the intervals outlined in the Periodic Maintenance Chart. Always change the oil filter whenever changing the engine oil. The engine oil dipstick is located on the right front side of the engine. The engine oil fill cap is located on top of the valve cover.
  • Page 110 MAINTENANCE 8. Using a clean dry cloth, clean the filter sealing surface on the engine crankcase. 9. Lubricate the O-ring on the new oil filter with a film of fresh engine oil. Check to make sure the O-ring is in good condition. Install it to specification. TORQUE Oil Filter: Turn by hand until filter O-ring contacts sealing surface, then turn an additional 3/4 turn.
  • Page 111 MAINTENANCE GEARCASES GEARCASE SPECIFICATION CHART DRAIN PLUG/ FILL PLUG LEVEL GEARCASE LUBRICANT CAPACITY TORQUE CHECK PLUG TORQUE AGL Gearcase Transmission 41 fl oz 10–14 ft-lbs 10–14 ft-lbs Lubricant & (Main (1200 mL) (14–19 N·m) (14–19 N·m) Transmission Gearcase) Fluid Demand Drive 9.3 fl oz 8–10 ft-lbs 11 ft-lbs...
  • Page 112 MAINTENANCE TRANSMISSION OIL CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate. 1. Remove the fill plug 2. Place a drain pan under the drain plug 3.
  • Page 113 MAINTENANCE DEMAND DRIVE OIL CHANGE 1. Support the vehicle securely with a jackstand. 2. Remove the front tire on the passenger's side for ease of access (optional). 3. Remove the fill plug. 4. Place a drain pan under the drain plug on the bottom right-hand side.
  • Page 114 MAINTENANCE BASE CREW...
  • Page 115 Refer to the Specifications section for the recommended spark plug type for your vehicle. Always torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. SPARK PLUG GAP/TORQUE ELECTRODE GAP NEW OR USED PLUG TORQUE 0.03 in (0.85 mm)
  • Page 116 MAINTENANCE CAUTION A hot exhaust system and engine can cause burns. Wear protective gloves when removing a spark plug for inspection. To inspect the spark plugs, do the following: 1. Lift the cargo box to access the spark plugs. 2. Remove the spark plug cap. Using a ratchet and socket set, remove the plug by rotating it counter-clockwise.
  • Page 117 ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
  • Page 118 But if the overflow bottle has run dry, the level in the radiator should also be inspected. 5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.
  • Page 119 MAINTENANCE OVERFLOW BOTTLE COOLANT LEVEL Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). 1. Position the vehicle on a level surface. 2.
  • Page 120 MAINTENANCE FUEL LEAK INSPECTION 1. Lift the driver’s seat and the box to gain access fuel lines. 2. Inspect all fuel lines for leaks, cracks, and loose connections.
  • Page 121 • See your dealer or other qualified service person as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 122 MAINTENANCE BELT REMOVAL If a belt fails, always clean any debris from the clutch air duct and from the clutch and engine compartments when replacing the belt. WARNING Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.
  • Page 123 MAINTENANCE 3. Mark the drive belt direction of rotation so that it can be installed in the same direction. 4. Insert clutch spreader tool into threaded hole on driven clutch as shown and turn clockwise to spread clutch. NOTE The part number for the clutch spreader tool is 2875911. 5.
  • Page 124 MAINTENANCE BELT INSTALLATION NOTE Be sure to install belt in the same direction as it was removed. 1. With the clutch spreader tool installed, loop the belt over the drive clutch and over the driven clutch. 2. Rotate the driven clutch and walk the belt into the clutch. 3.
  • Page 125 MAINTENANCE 5. Install the clutch cover into wheel well by installing the top half first, then the bottom half over the suspension. NOTE Use care when installing the clutch cover. Do not damage cover, intake boot, or electrical harness. 6. Install and torque the outer clutch cover bolts to specification.
  • Page 126 6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist. SHIFT CABLE / LINKAGE INSPECTION Ensure that shift cable/linkage is clean, free of debris, operation is smooth and cable boot is not damaged.
  • Page 127 6. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service. 7. If water has been ingested into the PVT follow the procedure for drying.
  • Page 128 MAINTENANCE FILTER SYSTEMS AIR FILTER INSPECTION / REPLACEMENT Inspect the air filter at the intervals outlined in the Periodic Maintenance Chart. In extremely dusty conditions, air filter replacement will be required more often. 1. Locate the air filter on the left side of the unit. 2.
  • Page 129 MAINTENANCE 3. Remove the cover to access the air filter element 4. Inspect the airbox for oil or water deposits. Wipe away any deposits with a clean shop towel. NOTICE Air filter removal is not needed for inspection-only. IMPORTANT If the filter has been soaked with fuel or oil it must be replaced. DO NOT attempt to clean the air filter.
  • Page 130 MAINTENANCE AIR INTAKE / ENGINE BREATHER INSPECTION 1. Inspect the intake ducts between the filter and engine for loose connections, cracking, etc. Ensure clamps are tight. 2. Inspect the engine breather for loose connections, cracking, etc. Ensure clamps are tight.
  • Page 131 MAINTENANCE SPARK ARRESTER WARNING • Never operate the vehicle without the spark arrester. • Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
  • Page 132 MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. BRAKE FLUID Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING After opening a bottle of brake fluid, always discard any unused portion.
  • Page 133 MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.
  • Page 134 MAINTENANCE 4. If there is excessive free play or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an authorized dealer. 5. Inspect boots for tears. If a tear is discovered, have the boot replaced by an authorized dealer.
  • Page 135 MAINTENANCE 3. If abnormal movement is detected, take the vehicle to your dealer for service. 4. Repeat the procedure for the rear wheels. AXLE INSPECTION Inspect inboard and outboard boots on both sides of the vehicle, front rear , for tears. If a tear is discovered, have the boot replaced by an authorized dealer.
  • Page 136 Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS approved size and type of tires for this vehicle when replacing tires.
  • Page 137 MAINTENANCE TIRE ROTATION Tire rotation is recommended for every 500 miles (800 km) interval. Perform tire rotation on the vehicle by following the rearward cross strategy as shown. AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service.
  • Page 138 MAINTENANCE WHEEL INSTALLATION WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed.
  • Page 139 MAINTENANCE 3. Disconnect the harness from the bulb. Be sure to pull on the connector, not on the wiring. 4. Turn the bulb counterclockwise and remove it from the headlight housing. 5. Install the new bulb into the housing and rotate it clockwise 90° to lock it in place.
  • Page 140 MAINTENANCE HEADLIGHT BEAM ADJUSTMENT To adjust the headlight beam, do the following: 1. Place the vehicle on a level surface with the headlight approximately 25 ft (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
  • Page 141 MAINTENANCE FUSES If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. The fuse box is located under the seat, next to the battery .
  • Page 142 Check battery voltage each month during storage and recharge as needed to maintain a full charge. Battery charge can be maintained by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self discharge.
  • Page 143 MAINTENANCE BATTERY CHARGING The following battery charging instructions apply only to the installation of a sealed battery. Read all instructions before proceeding with the installation of this battery. The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory.
  • Page 144 MAINTENANCE STATE OF VOLTAGE ACTION CHARGE TIME* CHARGE At least 13 hours, Needs charge verify state of 25%-50% 11.5-12.0 volts charge Needs charge with desulfating 0%-25% 11.5 volts or less At least 20 hours charger *(Using constant current charger @ standard amps specified on top of battery)
  • Page 145 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 146 Replacement safety labels are provided by POLARIS at no charge. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
  • Page 147 STORAGE AREA / COVERS Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.
  • Page 148 MAINTENANCE VEHICLE TYPE TIE-DOWN MINIMUM WLL All Vehicles 3,300 lb (1497 kg)
  • Page 149 MAINTENANCE TRANSPORTING THE VEHICLE Follow these procedures when transporting the vehicle. NOTICE Do not tow your vehicle behind a car or other vehicle except on a trailer. 1. Properly load the vehicle onto the trailer or towing vehicle. 2. Apply the brakes. 3.
  • Page 150 MAINTENANCE 8. Using tie-down straps of suitable Working Load Limit (WLL), secure the vehicle to the trailer at the designated tie-down points (front and rear). The straps must be secured in a manner that provides support in both vertical and lateral directions. Ensure that they are set with enough tension as to compress the suspension and prevent vehicle movement during transport.
  • Page 151 MAINTENANCE TIE-DOWN LOCATIONS Front tie-down point Rear tie-down points...

  • Page 153: Specifications

    SPECIFICATIONS SPECIFICATIONS PRO XD STANDARD CAB PRO XD STANDARD CAB Maximum Weight 1900 lb (861 kg) (including operator, passenger, Capacity cargo, accessories) Dry Weight 1599 lb (725 kg) GVWR – Gross 3600 lb (1633 kg) per ANSI/OPEI B71.9-2016, Vehicle Weight Section 5.1.2...
  • Page 154 SPECIFICATIONS PRO XD STANDARD CAB Stator Output 900 W @ 3000 RPM Compression Ratio 10.5:1 Starting System Electric Fuel System Electronic fuel injection Ignition Timing ECU Controlled 32° +/- 2° @ 5000 RPM Spark Plug/ Gap Autolite 5684 / 0.03 in (0.85 mm) Front Suspension Dual A-arm w/ 9 in (22.86 cm) of travel...
  • Page 155 SPECIFICATIONS PRO XD STANDARD CAB Taillights 10 L.E.D. (.28W) Brake Light 10 L.E.D. (3.1W) PRO XD CREW CAB PRO XD CREW CAB Maximum Weight 2075 lb (941 kg) (including operator, passengers, Capacity cargo, accessories) Dry Weight 1912 lb (867 kg) GVWR –...
  • Page 156 SPECIFICATIONS PRO XD CREW CAB Displacement 999 cm Bore x Stroke (93 mm) x (73.5 mm) Stator Output 900 W @ 3000 RPM Compression Ratio 10.5:1 Starting System Electric Fuel System Electronic fuel injection Ignition Timing ECU Controlled 32° +/- 2° @ 5000 RPM Spark Plug/ Gap Autolite 5684 / 0.03 in (0.85 mm)
  • Page 157 SPECIFICATIONS PRO XD CREW CAB Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc Hood Headlight 2 single beam, 50W, quartz/halogen Taillights 10 L.E.D. (.28W) Brake Light 10 L.E.D. (3.1W)

  • Page 159: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS SIZE (QUANTITY) PRODUCT QUANTITY PART NUMBER 12 fl oz (355 mL) 2870791 aerosol Fogging Oil 1 qt (0.95 L) 2871517 1 qt (0.95 L) 2876244 2 qt (1.90 L) PS-4 2877490 1 gal (3.8 L) 2876245 1 qt (0.95 L)
  • Page 160 POLARIS PRODUCTS SIZE (QUANTITY) PRODUCT QUANTITY PART NUMBER 2.5 gal (9.5 L) 2872280 DOT 4 Brake Fluid — 2872189 Loctite® 565 Thread — 2871956 Sealant POLARIS Battery — 2859044 Tender Charger...

  • Page 161: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR/BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall Use low range during loading. trailer in high range Starting out going up a steep Use low range. incline Driving at low RPM or ground speed – 3–7 mph (4.8–11.3 Drive at a higher speed or use low range more frequently.
  • Page 162 TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Loose electronic control box Inspect, clean, reinstall connectors connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
  • Page 163 TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or Set gap to specs or replace plug heat range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug...
  • Page 164 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized dealer can assist wires...

  • Page 165: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 166 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 167 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 168 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 169 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
  • Page 170 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. Polaris Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 171 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 172 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.
  • Page 173 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

  • Page 175: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 177 Clutch Cover Warning....17 Cold Weather Operation....69 Adding or Changing Coolant ..115 Component Locations.
  • Page 178 Exhaust Emission Control Back Light Color ..... 53 System ........95 Back Light Level .
  • Page 179 Spark Arrester ......129 Polaris Products ..... . 157 Spark Plug Gap/Torque.
  • Page 180 Winch Maintenance and Service Safety ......94 Throttle Pedal ......38 Winch Shock Loading .
  • Page 182 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris, Inc. 2100 Highway 55 Part No. 9940401 Rev 02 Medina, MN 55340 Printed in USA...

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