schweisskraft VarioProtect XXL-W TC AIR TH3 Operating Instructions Manual

schweisskraft VarioProtect XXL-W TC AIR TH3 Operating Instructions Manual

Automatic welding helmet with air filter system
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Operating Instructions
Automatic welding helmet
with air filter system
VarioProtect XXL-W TC AIR TH3
VarioProtect XXL-W TC AIR TH3

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Summary of Contents for schweisskraft VarioProtect XXL-W TC AIR TH3

  • Page 1 Operating Instructions Automatic welding helmet with air filter system VarioProtect XXL-W TC AIR TH3 VarioProtect XXL-W TC AIR TH3...
  • Page 2: Table Of Contents

    20 Spare parts .......... 23 Technical changes and errors reserved. 20.1 Spare parts order........... 23 20.2 Spare part drawings........24 21 EC Declaration of Conformity .... 26 22 Notes ............ 27 VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 3: Introduction

    The safety instructions are intro- duced by signal words that express the extent of the haz- Repair-Service: ard. Fax: 0951 96555-111 Email: service@stuermer-maschinen.de Spare parts order : Fax: 0951 96555-119 Email: ersatzteile@stuermer-maschinen.de VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 4: Safety Regulations

    • Do not immerse the viewing window in water. • Do not use solvents on the viewing window or helmet. • Use the welding helmet only at temperatures between - 5 ° C and +55 ° C. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 5: Safety Data Sheets

    - Failure to observe signs of wear and damage. - Bypassing or modifying the protective devices. - Non-observance of the maintenance instructions. - Installation of spare parts and use of accessories and equipment not approved by the manufacturer. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 6: Technical Data

    Filter battery runtime step 1 / 2 / 3 8 / 6 / 4 hours Sound pressure level < 73 dB(A) Filter efficiency 0,3 µm Filter type TH3 P R SL VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 7: Description

    8 MEMORY - memory 9 Adjustment of the DELAY-time 10 Adjustment of the SENSITIVITY 11 Adjustment of the protection levels (SHADE) 12 Operating mode switch (WELD / GRIND) 13 Hose connection VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 8: Identification And Explanation

    The buttons on the left side of the control panel must be pressed twice to be active. Strap harness 1662213 Piece Charger 1662214 Piece Air flow tester 1662215 Piece Holding frame of the 1662216 Piece filter cassette VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 9: Selection Of The Delay Time

    ATTENTION! The memory function is only available in the WELD- ING operating mode. Before starting welding, the operating mode switch must be set to a protection level for welding again. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 10: Adjustment Options Of The Headbands

    The adjustment options of the headband result in maxi- 6 Air flow meter mum wearing comfort. 7 Lithium-ion battery charger 8 Bag If one of the parts shown is missing, the dealer must be informed immediately. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 11: Warning Notices

    • Make sure that the helmet is firmly in place before each use. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 12: Charging The Battery

    The battery charger charges the battery automatically. As soon as the battery is fully charged, the charger switches to trickle charging, viz. the charge level is kept at 100%. Charging time: 3 to 4 hours. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 13: Putting On The Respirator System

    Step 3: Check that the air tubing is securely attached. Replace the line if it leaks. Fig. 13: Putting on the respirator system VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 14: Utilization

    (Fig. 16). The two outer zones each receive 40% and the middle zone 20% of the air flow. 40 % 40 % Fig. 16: Air distribution 40 %,20 % and 40% Fig. 18: Air flow test VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 15: Air Flow Alarm Test

    15 seconds. Fig. 21: LCD-Display The alarm must be triggered during this period. If the alarm does not work, the respirator system must be repaired or replaced. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 16: Setting The Air Flow Level

    Automatic cassette does not darken or flickers • Sensors dirty or solar panel covered. --> Clean the surface of the sensors. • Outer lens soiled or damaged. --> Replace or clean the outer lens. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 17: Fault Table For The Respirator System

    Each field of the grid stands for a period of 100 ms. The beep is gray and the empty field is a silent phase. Sev- eral continuous gray fields symbolize a continuous signal tone. Fig. 22: Table of acoustic warning signals VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 18: Color Table

    (120 m / s). If the protective equipment also meets the requirements for extreme tem- peratures (-5 ° C to + 55 ° C), it is also marked with the letter T. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 19: Care, Maintenance And Repair

    1. Remove the filter holder from the housing by turning the latches towards the middle. Fig. 26: Filter replacement 2. Lift the filter holder to remove or replace the outer lens. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 20: Respirator System

    Step 5: Clean or replace the spark arrester if necessary. Step 6: Insert the new prefilter and filter into the cover. Step 7: Put the cover with the new filter back into the housing. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 21: Inserting The Battery

    The battery discharges when it is stored for a long period of time. Always charge the battery after it has been stored for more than 15 days. Charge the battery every 15 days! VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 22: Maintenance/Repair

    These components must be disposed of separately and professionally. If in doubt, contact the municipal waste disposal service. If necessary, the help of a specialized waste disposal company should be used for processing. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 23: Spare Parts

    Information about the device type, article number and year of manufacture can be found on the type plate. The type plate is mounted on the device. VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 24: Spare Part Drawings

    The following drawings are intended to help you identify the necessary spare parts in the event of service. If necessary, send a copy of the parts drawing with the marked components to your dealer. Fig. 31: Spare part drawing 1: welding helmet, headbands, cassette VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 25 Spare parts Spare parts drawing 2 Fig. 32: Spare part drawing 2: VarioProtect XXL-W TC AIR TH3 VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 26: Ec Declaration Of Conformity

    The manufacturer bears sole responsibility for issuing this declaration of conformity. Responsible for documentation: Kilian Stürmer, Stürmer Maschinen GmbH, Dr.-Robert-Pfleger-Str. 26, D-96103 Hallstadt Hallstadt, 18.10.2022 ______________________ Kilian Stürmer Managing director VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...
  • Page 27: Notes

    Notes 22 Notes VarioProtect XXL-W TC AIR TH3 | Version 1.06 | EN...

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