MCDonald ELECTRAflow Installation & Technical Manual

MCDonald ELECTRAflow Installation & Technical Manual

Thermal store tank
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ELECTRAflow
Thermal Store
Installation & Technical Manual
Tel: (01592) 611123
www.mcdonaldwaterstorage.com
April 2022
flow
ELECTRA
Thermal Store Tank, Installation & Technical Manual
Manual must be completed by Installer and left with Home Owner

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Summary of Contents for MCDonald ELECTRAflow

  • Page 1 ELECTRAflow Thermal Store Installation & Technical Manual Tel: (01592) 611123 www.mcdonaldwaterstorage.com April 2022 flow ELECTRA Thermal Store Tank, Installation & Technical Manual Manual must be completed by Installer and left with Home Owner...
  • Page 2: Table Of Contents

    ELECTRAflow Cylinder: General Schematic ............8 ELECTRAflow Cylinder: Description & Heights ..........9 ELECTRAflow Rectangular Tank: General Schematic ........10 ELECTRAflow Rectangular Tank: Description & Heights ........11 Technical Data ....................12 Installation Schematic ..................13 ELECTRAflow Controller ................. 14 Commissioning ....................
  • Page 3: Preface

    ELECTRAflow may be notifiable to the relevant building control.) Handling & Storage It is important the ELECTRAflow is handled with care and stored the correct way up in a dry place at all times prior to, during and after installation.
  • Page 4: What Is A Thermal Store

    Design The copper ELECTRAflow Thermal Store is a bespoke primary store that is very well insulated to ensure minimum Heat Loss and optimally designed to meet the stringent requirements of ERP. In addition, the rectangular tank variant will hold 25% more water than a cylinder in a given space, and the dimensions can be altered to make the best use of the available space.
  • Page 5: Mains Water Supply

    15mm if there is adequate pressure and flow rate. • The ELECTRAflow will operate with a minimum incoming mains pressure of 1.0 Bar and a minimum flow rate of 10 Litres/minute. Careful consideration should be made to ensure the pressure of hot and cold supplies are balanced.
  • Page 6: Water Treatment

    Combination chloride/sulphate: Max. 300 mg/l (in total) The ELECTRAflow is part of the primary system and other parts of the primary circuit will require the application of a protective scale and corrosion inhibitor such as Fernox to ensure adequate protection. This should avoid having corrosive material in the primary system and remove any build-up of sludge which can reduce the performance of the High Efficiency Heat Exchanger Coil.
  • Page 7: Pipework

    • The cold feed from the main incoming stop tap to the ELECTRAflow should be run in 22mm pipe. The cold main and hot draw-off should also be run in 22mm as far as the branch to the bath tap.
  • Page 8: Showers

    A flow restrictor may be required in the shower outlet hose. • The hot water supply to a shower-mixing valve should be fed wherever practical directly from the ELECTRAflow or be the first draw-off point on the hot circuit. •...
  • Page 9: Electraflow Cylinder: General Schematic

    Issue 6 07/04/2022 ELECTRAflow Cylinder Ball-valve Overflow PT1000 Sensor Flexi-Hose Pocket & Isolator Hot Out c/w Thermostatic Mixing Valve High Efficiency Secondary Coil Expansion Chamber Heating Flow HW Boost Immersion Cold Mains Secondary Water Store (CH) Immersions x2 Heating Return...
  • Page 10: Electraflow Cylinder: Description & Heights

    Height (mm) 1350 1550 1850 1850 The selection chart below provides a guideline to sizing the ELECTRAflow, but please note that this will incorporate both the heating and hot water demand. Capacity (Litres) Property Type 1 Bed with shower 1 Bed with bathroom 1 –...
  • Page 11: Electraflow Rectangular Tank: General Schematic

    Issue 6 07/04/2022 ELECTRAflow Rectangular Tank PT1000 Sensor Ball-valve Pocket Overflow Flexi-Hose Hot Out & Isolator c/w Thermostatic Mixing Valve DHW Coil Expansion Heating Flow Bottle HW Boost Immersion Cold Mains Heating Return Store (CH) Immersions x2 Drain...
  • Page 12: Electraflow Rectangular Tank: Description & Heights

    07/04/2022 ELECTRAflow Rectangular Tank: Description & Heights The ELECTRAflow Tank is an electrically heated Thermal Store tank. This unit is suitable for use with off peak electricity tariffs, such as Economy 7 and Economy 10. These dimensions and the diagrams shown above are indicative to provide guidance to approximate sizes.
  • Page 13: Technical Data

    Issue 6 07/04/2022 Technical Data Combination Cylinder ERP / Heat Loss Data Capacity (Litres) Insulation Thickness (mm) ERP Class Standing Heat Loss (Watts) Standing Heat Loss (kWh/day) 1.43 1.52 1.64 1.82 Rectangular Tank ERP / Heat Loss Data Capacity (Litres) Insulation Thickness (mm) ERP Class Standing Heat Loss (Watts)
  • Page 14: Installation Schematic

    Issue 6 07/04/2022 Installation Schematic...
  • Page 15: Electraflow Controller

    Issue 6 07/04/2022 Controller The ELECTRAflow unit is supplied complete with the controller and room thermostat. The controller enables the following functionality for the homeowner; • Set the heat up times for the thermal store inline with the available off-peak tariffs at the property •...
  • Page 16 Issue 6 07/04/2022 Controller Mounting Fix the unit securely in place using the 4 off 5mm dia. mounting holes in the enclosure. The mounting holes are located directly behind the enclosure lid screws. The drawing above shows the location and fixing centres of the holes. The Controller should be located in close proximity to the cylinder in a position where it will remain dry.
  • Page 17 Issue 6 07/04/2022 Controller Wiring Diagram The supply circuit for each heater group should have an independent connection to the power distribution equipment and be protected by a suitably rated HRC fuse or circuit breaker. An appropriately rated isolation switch (minimum contact air gap of 3mm) should be used close to the control.
  • Page 18 Issue 6 07/04/2022 Controller Circuit Board (PT1000 Sensor) Boost Heater (HW Immersion) STR2 Heater (Str Immersion 2) Controller Supply STR1 Heater (Str Immersion 1) Room Stat CH Pump Heater Supply Controller Repair and Service The Controller is NOT user serviceable. Do not dismantle the Controller.
  • Page 19 225mm between the top of the tank and ceiling to allow access to service the ball-valve if ever required. ✓ Check that all pipework connections on the ELECTRAflow are tight with pipes fully inserted following transit and handling. ✓...
  • Page 20 Ensure PT1000 sensor is secure in the pocket (ie crimping the pocket) ✓ On installs where open vented central heating is run from the ELECTRAflow, ensure that 500mm height difference is in place between the highest point of the radiator circuit and the bottom of the Feed &...
  • Page 21: Troubleshooting

    Check the store temperature is at or approaching 70°C - 75C either via the ELECTRAflow controller (see separate controller instructions) The water at the tap or directly on the store. (Please note that the temperature shown...
  • Page 22: Warranty

    DHW coil and check/fit descaling equipment. Warranty McDonald Water Storage guarantee the ELECTRAflow shell against material defect or manufacturing fault for a period of 5 years from the date of delivery. Components are guaranteed for 2 years.
  • Page 23 Issue 6 07/04/2022 • The water quality shall be in accordance with European Council Directive 98/93 EC, or revised version at the date of installation, and is not fed with water from a private supply. Particular: Chloride content: Max. 200mg/l Sulphate content: Max.
  • Page 24: Ancillary Descriptions

    The following spare parts are available to purchase from the Website, with additional information provided. Follow the link https://mcdonaldwaterstorage.com/spares/ phone the office on (01592) 611123. ELECTRAflow Controller for Heating and Hot Controller Water cycles of ELECTRAflow tank (WEC2) Low Watts Density 3kW Electric Heating Element for Immersion Heaters Hot Water Cylinder (WIHLWD)
  • Page 25: Commissioning Checklist

    Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights. Customer Name: Telephone Number: Address: ELECTRAflow Make & Model: Production Number: Commissioned by (PRINT NAME): Company Name: Telephone Number:...
  • Page 26 Issue 6 07/04/2022 ALL SYSTEMS What is the incoming static cold water pressure at the inlet to the system? If above 3.0 Bar, has a pressure reducing valve been fitted? Has cold mains strainer been cleaned of installation debris? Is the installation in a hard water area (above 200ppm)? If yes, has a water scale conditioner/inhibitor been fitted? What type of scale conditioner/inhibitor has been fitted? Has flow rate been restricted to a maximum of 18 litres at...
  • Page 27 Issue 6 07/04/2022 ALL INSTALLATIONS The hot water system complies with the appropriate Building Regulations. The system has been installed and commissioned in accordance with the manufacturer’s instructions. The system controls have been demonstrated and understood by the customer. The manufacturer’s literature, including this Checklist, has been explained and left with customer.
  • Page 28 Queensway Industrial Estate Glenrothes Fife KY7 5QF Tel: (01592) 611123 Fax: (01592) 611166 Email: sales@mcdonaldwaterstorage.com The HWA Charter Statement requires that all members adhere to the following: • To supply fit for purpose products clearly and honestly described • To supply products that meet or exceed appropriate standards and building and water regulations •...

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