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intech 21 HWHC2100 Operation Manual

intech 21 HWHC2100 Operation Manual

Hot water heating controller

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The Hot Water Heating Controller HWHC2100 (Fig 1) provides control of the Building's mixing valve, heat
exchange valve or the burner operations to regulate the heating water temperature or the amount of thermal energy
supplied to the Building. The HWHC2100 adjusts the temperature of the heating water, calculating the target
temperature, in response to changes to the outdoor temperature. The HWHC2100 controls the motorized valve and the
circulation pumps. Alternatively, the control could be provided directly to the burner operations.
In Auto mode the HWHC2100 distributes heat energy entering in the building in accordance with weather,
outdoor temperature and installed parameters. Depending on the controller's configuration the main parameter of the
regulation could be either the hot water in house input the supply temperature (system water temperature) or condensate
return temperature (return water temperature).
HWHC2100 works as a standalone controller and can be connected to a Local Server, which provides additional
parameters adjustments to HWHC2100 based on apartment's indoor real time temperature. This feature will improve the
heating supply and distribution efficiency and can eliminate the apartments over or under heating. When the HWHC2100
is connected to the Local Server it can be monitored and controlled from the local Intranet and/or Internet with
appropriate authentication.
Configurable to controls the zone valve or boilers to regulate the circulated water temperature.
Adaptable to different type of actuators: floating point, 4-20mA, 0– 5V, 0–10V or 135ohm input.
Automatic positioning of the zone valve or adjusting the boilers stages in accordance with operation settings and
measured temperatures.
Manual Control Mode.
Displays the valve position circulation pumps and/or boilers status.
Day and Night modes of operation with programmable time durations.
Programmable heating season dates.
Flexible selection of the feedback control temperature source (system (supply) or return).
Extended Heat-Up period up to 100 minutes with step of 1 min.
21 Harbor Park Dr. N, Port Washington, NY 11050 Phone: 516.626.72211 Fax: 516.626.7201
Hot Water Heating Controller HWHC2100
Operation Manual
1. Introduction
Fig1. HWHC2100. Front view
The HWHC2100 features:
HWHC-2100 Operation Manual
HWHC2100
Hot Water Heating Controller
CONFIDENTIAL
1

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Summary of Contents for intech 21 HWHC2100

  • Page 1 Building. The HWHC2100 adjusts the temperature of the heating water, calculating the target temperature, in response to changes to the outdoor temperature. The HWHC2100 controls the motorized valve and the circulation pumps. Alternatively, the control could be provided directly to the burner operations.
  • Page 2 Enter key at the “Enter for more …” status information line. 3. Operation The HWHC2100 checks the Outdoor temperature (OD) by means of an Outdoor Sensor, at the same time it monitors the hot water system temperature (ST) or hot water return temperature (RtnT) of the building’s heating system by means of the ST or RtnT Sensor.
  • Page 3 HWHC-2100 Operation Manual CONFIDENTIAL Temperature at the set-point entered by operator. In this case the HWHC2100 dose not uses the Outdoor temperature sensor. There are three additional operation implemented in the controller, they are useful when performing motor/valve maintenance, calibration or in emergency situation. Detailed description of the operation modes can be found on section 5.
  • Page 4 HWHC-2100 Operation Manual CONFIDENTIAL parameter unchanged. • If a password is required then one should enter a certain key sequence. For convenience the passwords are coded as the sequence of letters (e.g. DDBBCBA). • Starting point of the menu is the topmost item of the leftmost box (current valve position VLV =xx%) on the chart.
  • Page 5 HWHC-2100 Operation Manual CONFIDENTIAL Fig.2 HWHC2100 Menu (V2.48) Lower line of the display VLV=16% ST=148° SET OPER MODE NEW Mode=AUTO (VLV=16% RT=108°) Rtn Temp=97.4°F NEW Mode=M_OPEN (Sys Temp =145°) OD Temp = 17.6° NEW Mode=M_CLOSE PUMP ON NEW Mode=M_SET NEW MTGTemp=160°...
  • Page 6 The upper line of the display shows the current mode of operation (OFF, AUTO, M_SET, M_OPEN, M_CLOSE), indicates System Target Temperature during AUTO or M_SET operation. The right corner of the upper line indicates operational state. (Please refer to the detailed description on section 7). The HWHC2100 operates in one of the following modes: Operation Description...
  • Page 7 If the system parameters are set properly, then there is no need in manual intervention in the system performance virtually at any weather condition. The HWHC2100 is capable to keep calculated target temperature in parameters set by ‘D_Band’ set point.
  • Page 8: Maintenance

    CONFIDENTIAL 7. Operation Parameters To provide correct and reliable operation of the HWHC2100 the operational parameters must be set properly. The parameter section of the menu is divided in two parts (MAINTENANCE and SETUP). Each part protected with a password. Use following tables as guidelines when selecting parameters' values:...
  • Page 9 HWHC2100 v2.53 Operation Manual CONFIDENTIAL 1:1.5 1:1.25 Fig.3b Heat Gain Ratio (Mild Weather is 55°F ) 1.25:1 curves. 1.5:1 Outdoor Temperature (in F) The Compensator parameter provides day(or night) adjustment to the amount of heat being delivered to compensate for the influence of extreme weather condition. When calculating target temperature, the controller, adds or subtracts the Compensator value from the calculated temperature.
  • Page 10 HWHC2100 v2.53 Operation Manual CONFIDENTIAL Fig.4 Reset Ratio curve ‘1:1’ with Compens=+10 different Compens=0 Compensator Compens=-10 parameters. (Mild Weather ° is 55 Valve Close Outdoor Temperature (in F) Morning boost time span. The controller boosts heat only with AUTO mode in effect.
  • Page 11 HWHC2100 v2.53 Operation Manual CONFIDENTIAL Boost Fig.6 24 hours round the clock Heating Cycle with Morning Boost ( Step of the greed lines is 30 minutes Time (hours) Black line – Night Time Period (10:00PM – 5:00AM); Green line – Morning Heat-Up (5:00AM – 5:30AM);...
  • Page 12 Current Year, Month, Day, and Time can be entered and adjusted. The "am/pm" displayed with capital letters when Daylight Saving Time is in effect. Each HWHC2100 connected to the local server via the RS485 bus. To establish proper connection Com.ID the controller should have a unique communication address (ID).
  • Page 13 HWHC2100 v2.53 Operation Manual CONFIDENTIAL Outdoor temperature at the OD sensor (="fail" if Outdoor Temperature OD Temp = -12.3° temperature sensor malfunction). SysTmp - Target, ReturnTmp - CutOff Configuration ST-TGT RtnT-Ctf The asterisk (*) is indicating the Winter season. Pump Status...
  • Page 14 HWHC2100 v2.53 Operation Manual CONFIDENTIAL AUTO_140° Summer VLV=0% ST=60° Summer season. Valve is closed. System Temperature is 60°F. In the AUTO mode, sign ‘:’ shows that the calculated Target Temperature is between the defined maximum and minimum system hot water temperature limits. If calculated Target Temperature exceeds the maximum allowed limit, the controller would set Target Temperature as MaxWaterTemp setpoint and change sign’:’...
  • Page 15 HWHC2100 v2.53 Operation Manual CONFIDENTIAL Mode of Operation: M_CLOSE • M_CLOSE: M_CLOSE: M_CLOSE: Sync_C VLV_0% ST=176 ° VLV=42% ST=fail 168sec ST=80° Valve is Close The automotive Valve is going to be Close. Initial Synchronization. Valve is adjustment valve position is The automotive adjustment valve going to be close.
  • Page 16 The temperature sensors must be calibrated after the initial system installation or after the parts replacement. The HWHC2100 facilitates the calibration procedure. To enter the calibration section of the menu, select SET CALIBRATE and then enter the password (DDBBCBA). Following table provides explanations for the calibration procedure.
  • Page 17 HWHC2100 v2.53 Operation Manual CONFIDENTIAL Heat-Timer Motor Motor Controls HOT WATER HEATING CONTROLLER Pump2-1 Pump2-2 common open close INSTALLATION WIRING DIAGRAM Pump1-1 Pump1-2 24VAC Hot ~24VAC, Circulation Pump Relay Transformer HWHC2100 ~24VAC 40VA ~24VAC Close Relay ~110VAC, 0.5A ~8VAC ~8VAC...