Related Manuals for BlueSun PV
Summary of Contents for BlueSun PV
- Page 1 Version 202205 Installation Guide for Bluesun Solar Shingled Double-Glass PV Module...
-
Page 2: Table Of Contents
Contents 1 Scope ................1 2 The introduction of installation manual ............1 2.1 Overview ................1 2.2 Applicable products ..............1 3 Product information ..............2 3.1 Profile structure and component description of the double glass modules ......2 3.2 Module tag information ..............3 4 Installation ................ -
Page 3: Scope
The PV modules should be installed in accordance with all safety precautions and local laws and regulations of this manual and should be installed and serviced by qualified personnel with knowledge of the mechanical and electrical requirements of the system. -
Page 4: Product Information
BSMxxxCM5-72SD BSMxxxCM5-60SD BSMxxxPM5-72SD BSMxxxPM5-60SD BSMxxxPMB5-72SD BSMxxxPMB5-60SD BSMxxxPM5-72SDA BSMxxxPM5-60SDA BSMxxxPMB5-72SDA BSMxxxPMB5-60SDA BSMxxxPM5-72SDA-F BSMxxxPM5-60SDA-F BSMxxxPMB5-72SDA-F BSMxxxPMB5-60SDA-F Vertical double glass modules BSMxxxPMB6-57SDC, BSMxxxPMB6-68SDC BSMxxxPMB6-54SDC, BSMxxxPMB6-65SDC BSMxxxPMB6-58SDC, BSMxxxPMB6-69SDC 3 Product information 3.1 Profile structure and component description of the double glass modules 3.1.1 Double glass frameless modules Figure 1 Double glass framelss modules cross section Figure 2 Fixture installation Figure 3 Installation of flexible... -
Page 5: Module Tag Information
back reinforcement Table 1 Componets of double glass framelss modules 1、 corner protector 2、Glass 3、EVA/POE 4、Solar Cell 5、Backsheet 6、Adhsive 7、Junction box 8、Cable 9、Connector 10、Lable 14、 15、 back reinforcement Back hook 3.1.2 Double glass belt frame modules Figure 5 Double glass belt frame modules cross section Figure 6 Vertical double glass belt frame modules Figure 7 Horizontal double glass belt frame modules Table 2 Componets of double glass belt frame modules... -
Page 6: Installation
Installers should assume the risk of all injuries that might occur during installation, such as electric shock. 4.1.5 PV modules are designed for outdoor use, modules may be mounted on ground, rooftops, vehicles or boats. Proper design of support structures is the responsibility of the system designers or installers. When modules are mounted on rooftops, fire-protection rating of the final structure should be considered, and also the later maintenance. -
Page 7: Electrical Properties Safety
4.3.1 Do not open the box until it reaches the installation location. Keep the package in a dry and dry place. 4.3.2 PV modules Unpacking Please refer to Unpacking manual of standard package of Bluesun solar photovoltaic modules. During all handling procedures, make sure that the modules are not subject to large vibrations, that the modules fall to the floor or that objects fall on the module, as this will Damage to the modules or solar cell. -
Page 8: Installation Safety
4.4 Installation safety 4.4.1 Abide by the safety regulations for all other modules used in the PV system, including wiring and cables, connectors, controllers, inverters, storage batteries, etc., and use suitable equipment, connectors, wiring and mounting system for a PV system. If the PV system is used in storage batteries, the configuration with the modules should follow the advice of the storage batteries manufacturer. -
Page 9: Installation Condition
5400Pa; at the same time, they have passed the mechanical load test of wind pressure of 2400Pa and snow pressure of 3600Pa. (Only limited to the PV module models mentioned in this manual). Note: The module mechanical load is based on the installation method and installation site, in the calculation of mechanical load by the professional installer according to the system design requirements to calculate. -
Page 10: Tilt Angle Selection
Bluesun modules can be installed at seaside locations 50m to 500m from the sea, but the components should be protected against corrosion. For locations ≥ 500m from the sea, it is low risk with salt-mist corrosion, only annual preventive maintenance is required. -
Page 11: Conventional Requirement
6.1 Conventional requirement 6.1.1 Ensure that the installed modules and supporting rail of modules are strong enough, the entire PV system consisting of modules must be able to withstand anticipated mechanical pressure. The installer must provide the guarantee. The installation supporting rail must be tested by the third-party organization with the analysis ability of Static Mechanical according to the local national or international standards. -
Page 12: Module Installation
6.3.1.2 Bluesun modules have reached the IEC standard on the mechanical load requirements. Bluesun module can withstand the wind pressure of 2400Pa and the snow pressure of 5400Pa (Only the module models covered in this manual are available ）... - Page 13 According to local Environment (depending on wind power and snow loads), additional clamps may be required to ensure modules and PV system to withstand anticipated mechanical pressure. We recommends using the following clamps（as shown in Figure 11, Figure 12）,or approved by reputable solar installer or systems integrator.
- Page 14 F: length of the clamp. *Tips: Bluesun does not guarantee the consequences caused by incorrect installation methods without following this installation manual. When you take fixture installation, please pay attention to the following points: (a) The fixture is mounted on the long side of the modules. (b) The fixture shall not produce shadow on the glass surface of the modules.
- Page 15 Figure 13 Single side double glass modules installad with hook Figure14 The hex nut cannot the fixed on the head of the insert place 6.3.3.2 The hook must be vertical with rails,the supporting rails need change when horizontal installation (add 2 rails).
- Page 16 fig.9. Each component has 6 backbars on the back, and the minimum distance between the two components is 20mm. This component is applicable to the 1*7 (7-core) low-relaxation hot-dip galvanized or low-relaxation Galfan steel cables with a diameter of 12.7mm.This assembly is not intended for epoxy or PE protected cables or other construction (such as 1*19) cables.Cables shall meet the specification GB/T 5224-1995.This installation manual has no specific requirements for the bearing capacity of steel cables;However, the axial tensile elastic modulus (E) of the steel cable shall not be less than 170GPa.
- Page 17 6.3.6 Fixture installation 6.3.6.1 Use a certain number of clamps to fix the modules on the mounting bracket. Bluesun recommends that the clamps be clamped on the long frame of the module. The area of the A side of the module frame held by each fixed clamp is not less than 400mm2 (clamp length: ≥50mm, The width of the contact between the fixture...
- Page 18 6.3.6.3 Each module needs to be fixed with at least four fixtures, and each long frame is equipped with at least two fixtures. According to the local application conditions (actual conditions of wind and snow), additional fixtures may be required to ensure modules and systems are subjected to corresponding loads. Fixtures with the following conditions are recommended (as shown in Figure 19) or approved by the module system installer.
- Page 19 Bolt beam: width * height * length 40mm*40mm* 1500mm * Note: Bluesun limited warranty will be void in cases where improper clamps or installation methods deviating from this manual are used. When using clamps to fasten the modules, pay attention to the following requirements: (a) Take care of the module frames, not to twist or deform them.
- Page 20 8 mounting holes （ Screw installation only applies to THxxxPMB6-57SDC and THxxxPMB6-68SDC PV modules ） , as shown in Table 2 Schematic diagram of mounting holes for fixed modules. If you need to strengthen the installation, it is recommended to use the 6.3.2 fixture installation method.
-
Page 21: Wiring Method
6.4 Wiring method 6.4.1 Wiring method of horizontal modules Table 5 Wiring method of horizontal modules Horizontal Installation （ Double row ， The junction box is inside） The wire length of 72 / 78 is not less than 1200mm, and that of 60 / 66 is not less than 1000mm. - Page 22 Vertical Installation （Double row） The wire length of 72 / 78 is not less than 700mm, and each string needs to add a jumper wire not less than 900mm. The wire length of 60 / 66 is not less than 700mm, and each string needs to add a jumper wire not less than 500mm.
-
Page 23: Electrical Installations
(for example, nominal voltage, conductor capacity, fuse capacity and controller capacity, etc.) related to the power output of the PV system, the values of short-circuit current and open circuit voltage of the modules should be multiplied by a factor of 125% during design and installation. -
Page 24: Cables And Wiring
Tmin Minimum ambient temperature at the PV system location 7.1.3 If the PV system requires the installation of high current, several PV modules can be connected in parallel, and total current is the sum of current of all the modules. The maximum parallel number of the modules N= Imax (fuse rating) /Isc, 7.1.4 An over-current protection device with appropriately rated must be used when reverse current could... -
Page 25: Bypass Diodes
Avoid sunlight exposure and water immersion of the connectors. 7.4 Bypass diodes The junction boxes of Bluesun Solar’s modules contain bypass diodes wired in parallel with the PV cell strings. In case of partial cell shading or damaged, the parallel diodes will bypass the current generated by the non-shaded cells, thereby limiting modules heating and performance losses. -
Page 26: Maintenance
With negative Grounding Figure 22 Schematic diagram for grounding potential of the inverter 7.5.8 Bluesun modules may be grounded using a third-party earthing device, provided that the earthing must be reliable. The earthing device is operated in accordance with the manufacturer's requirements. -
Page 27: Visual Inspection Of Modules
8.3.4 Completely cover the module with an opaque material during repairing the module to prevent electric shock. When exposed to direct sunlight, one individual PV module may generate high DC voltages, so please caution of repairing. And repairing modules must be disposed properly by professional. - Page 28 Bluesun Solar Co., Ltd Add:1499 Zhenxing Road, Shushan District,230031 Hefei,China Tel: +86 (158) 5821 3997 Fax: +86 (551) 6565 2651 Email: info@bluesunpv.com Service: Service@bluesunpv.com...
Need help?
Do you have a question about the PV and is the answer not in the manual?
Questions and answers