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Related Manuals for DANA BREVINI K Series
Summary of Contents for DANA BREVINI K Series
- Page 1 ® Installation and Maintenance Manual Gearmotors K Series IMM-0018EN October 2022...
- Page 2 © Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or oth- erwise, without prior written approval.
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Page 3: Table Of Contents
USE THE BREATHER PLUG ......................37 CHECK THE OIL LEVEL ........................37 CHECK SHAFT ENDS AND MOUNTING FACES ................37 COVER ABRASIVE AMBIENT ......................37 7.10 CHECK ACCESSIBILITY TO FILLING, BREATHER AND DRAIN PLUGS .......... 37 IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... - Page 4 10.4 MOUNTING POSITIONS ........................64 11 TROUBLESHOOTING GUIDE ......................65 12 DISPOSAL ............................68 12.1 DISPOSAL OF OIL ..........................68 12.2 DISPOSAL OF SEALING ........................68 12.3 DISPOSAL OF METAL ........................68 Dana Incorporated IMM-0018EN - Installation and Maintenance Manual...
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Page 5: Version Tracking
1 VERSION TRACKING File name Revision Date Changes description IMM-0018EN_Rev.00 Gearmotors K 17/10/2022 - Changed layout Series 1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS Models Gearmotors K Series IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 6: How To Use This Manual
Dana Motion Systems Italia S.r.l. for the operating instructions of that type. This instruction can be used only for standard type geared units of Dana Motion Systems Italia S.r.l.. For special application and modified gear units ask Dana Motion Systems Italia S.r.l. for validity. -
Page 7: Unit Designation
Housing Size 0...8 Input Type R : With Motor N :IEC B5 / B14 Flanged without Motor V :IEC B5 / B14 Flanged with Motor T :Without Motor Gearbox Type K Serie IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 8: Nameplate Unit Designation
(Mineral Oil) Abreviations: Serial N.: Serial Number M.Pos.: Mounting Position Type Designation; KR373.00 Type Shaft Arrangement Viewed from input side L - Right Input, Left Output R - Left Input, Right Output Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 9: Standard Type Gearbox Parts Lists
Standard Part List Cover Plate Spacer Pinion Circlip Plug Pinion Shaft Oil Seal Housing Shim Ring Circlip Circlip Circlip Bearing Bearing Shim Ring Gear Bearing Output Shaft Pinion Shaft Gear Gear Spacer Spacer Bolt IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 10: Type: 01L
Cover Plate Circlip Pinion Closing Cap Plug Pinion Shaft Circlip Housing Shim Ring Bearing Circlip Circlip Bearing Shim Ring Output Shaft Gear Bearing Pinion Shaft Gear Gear Spacer Spacer Bolt Spacer Oil Seal Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 11: Type: 01R
Circlip Pinion Closing Cap Plug Circlip Housing Bearing Circlip Output Shaft Bearing Gear Pinion Shaft Gear Oil Seal Bolt Cover Plate Pinion Shaft Shim Ring Circlip Shim Ring Bearing Gear Spacer Spacer IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 12: Type: 02L
Pinion Shim Ring Plug Circlip Output Shaft Housing Shim Ring Circlip Bearing Gear Bearing Gear Spacer Gear Spacer Oil Seal Pinion Shaft Spacer Flange Circlip Bolt Bolt Closing Cap Cover Plate Circlip Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 13: Type: 02R
Closing Cap Plug Circlip Housing Bearing Circlip Output Shaft Bearing Gear Pinion Shaft Gear Oil Seal Bolt Flange Cover Plate Bolt Pinion Shaft Shim Ring Circlip Shim Ring Bearing Gear Spacer Spacer IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 14: Type: 03L
Oil Seal Pinion Pinion Shaft Circlip Plug Shim Ring Bearing Housing Circlip Circlip Shim Ring Output Shaft Bearing Bearing Gear Gear Gear Spacer Pinion Shaft Spacer Flange Spacer Bolt Bolt Circlip Cover Plate Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 15: Type: 03R
Cover Plate Circlip Pinion Oil Seal Plug Pinion Shaft Circlip Housing Shim Ring Bearing Circlip Circlip Bearing Shim Ring Output Shaft Gear Bearing Gear Pinion Shaft Gear Spacer Spacer Flange Bolt Spacer Bolt IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 16: Type: 04
Standard Part List Cover Plate Circlip Pinion Oil Seal Plug Pinion Shaft Circlip Housing Shim Ring Bearing Circlip Circlip Bearing Shim Ring Output Shaft Gear Bearing Pinion Shaft Gear Gear Spacer Spacer Bolt Spacer Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 17: Type: 05
Oil Seal Pinion Pinion Shaft Circlip Plug Shim Ring Bearing Housing Circlip Circlip Shim Ring Output Shaft Bearing Bearing Gear Gear Gear Pinion Shaft Spacer Spacer Spacer Flange Bolt Circlip Bolt Cover Plate IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 18: Type: 08
Oil Seal Pinion Pinion Shaft Circlip Plug Shim Ring Bearing Housing Circlip Circlip Shim Ring Output Shaft Bearing Bearing Gear Gear Gear Spacer Pinion Shaft Spacer Flange Spacer Bolt Bolt Circlip Cover Plate Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 19: Size: K27
Cover Plate Closing Cap Housing Bolt Circlip Circlip Oil Seal Shim Ring Shim Ring Circlip Bearing Gear Shim Ring Pinion Shaft Bearing Bearing Spacer Gear Gear Bearing Shim Ring Shim Ring Shim Ring IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 20: Type: 01
Plug Cover Plate Shim Ring Housing Bolt Closing Cap Circlip Oil Seal Circlip Shim Ring Circlip Shim Ring Gear Shim Ring Bearing Bearing Pinion Shaft Bearing Gear Spacer Output Shaft Gear Bearing Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 21: Type: 02
Circlip Housing Circlip Shim Ring Circlip Shim Ring Bearing Shim Ring Bearing Pinion Shaft Gear Gear Bearing Output Shaft Gear Spacer Circlip Bearing Shim Ring Shim Ring Shim Ring Flange Pinion Shaft IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 22: Type: 03
Closing Cap Housing Oil Seal Circlip Circlip Circlip Shim Ring Shim Ring Shim Ring Bearing Gear Bearing Pinion Shaft Bearing Gear Spacer Shim Ring Gear Bearing Shim Ring Shim Ring Output Shaft Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 23: Type: 04
Plug Cover Plate Shim Ring Housing Bolt Closing Cap Circlip Oil Seal Circlip Shim Ring Circlip Shim Ring Gear Shim Ring Bearing Bearing Pinion Shaft Bearing Gear Spacer Output Shaft Gear Bearing IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 24: Type: 05
Circlip Housing Circlip Shim Ring Circlip Shim Ring Bearing Shim Ring Bearing Pinion Shaft Gear Gear Bearing Output Shaft Gear Spacer Circlip Bearing Shim Ring Shim Ring Shim Ring Flange Pinion Shaft Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 25: Type: 08
Plug Bolt Closing Cap Housing Oil Seal Circlip Circlip Circlip Shim Ring Shim Ring Shim Ring Bearing Gear Bearing Pinion Shaft Bearing Gear Spacer Shim Ring Gear Bearing Shim Ring Output Shaft IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 26: Type: 0S
Bolt Bolt Housing Oil Seal Closing Cap Circlip Circlip Circlip Shim Ring Shim Ring Shim Ring Gear Bearing Bearing Bearing Gear Pinion Shaft Spacer Bearing Output Shaft Gear Shim Ring Shim Ring Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 27: Type: 0E
Shim Ring Gear Oil Seal Gear Shim Ring Closing Cap Bearing Circlip Spacer Hollow shaft Shim Ring Bearing Circlip Bearing Shim Ring Shim Ring Pinion Shaft Flange Pinion Shaft Bolt Gear Cover Plate IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 28: Safety
The speed range will be provided on the name plate if Dana Motion Systems Italia S.r.l. is informed that the gear unit will be used with frequency inverter. If not informed the nameplate will have a single fixed speed and only this speed is allowed. -
Page 29: Safety Instructions
WARNING Even a brief running of the machine during maintenance work can lead to accidents if the safety devices are not operating. Make sure that all safety devices are mounted and active. IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... - Page 30 Using the gear unit out of this range can cause damage to the gear unit or environment. Over +40 ºC ambient conditions the gear unit surface temp could be so high causing burns when touched. Dana Incorporated IMM-0018EN - Installation and Maintenance Manual...
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Page 31: Tightening Torques
Always keep suitable extinguishing, protective equipment like carbon dioxide, powder, foam, fog easily accessible around the gear unit. WARNING -High temperature produce irritating steam. Use a protective breathing apparatuses. 5.5.2 UNSUITABLE EXTINGUISHING AGENTS WARNING Do not spray with water! IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 32: Thinks To Check Before The Gear Unit Or Geared Motor Is Installed
When the goods arrive, first check for any damage. If some damage observed, immediately contact the transport company and inform about the damage. Contact Dana Motion Systems Italia S.r.l. for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation. -
Page 33: Storage
If the gearbox is stored without packing it is recommended not to store more than 2 years and regular check during this time is recommended. If stored in open protect against insect damage. IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 34: Installing The Gear Unit
+0.01 -0.06 7.3 CHECK THE AMBIENT TEMPERATURE The ambient temperature must be between +5 ºC to +40 ºC for standard type gear units. If different contact Dana Motion Sys- tems Italia S.r.l. for special solutions. Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 35: Check The Voltage Supply
In case of only gear unit is supplied from Dana Motion Systems Italia S.r.l. please observe the name plate of the electric motor and the instructions of the supplier. Check the basic electric connection diagrams below. Use experienced electric technician. - Page 36 The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox/motor. Delayed Running Brake ( 220 V) Sudden Brake (220 V) R S T R S T N Delayed Running Brake ( 24 V) Sudden Brake (24 V) R S T Dana Incorporated IMM-0018EN - Installation and Maintenance Manual...
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Page 37: Check The Mounting Position
The mounting position must be in accordance with the mounting position mentioned on the name plate. If different please con- tact Dana Motion Systems Italia S.r.l. for possibilities of using in a different mounting position. Refer to the mounting positions and oil quantities on this manual and adjust the oil level accordingly with the recommended oil types given on this manuel. -
Page 38: Mechanical Installation
Secure the gear unit using 8.8 or higher quality bolts. DANGER Cover all the turning parts from human entering or touching. Turning parts can cause severe or fatal injuries. CAUTION For different kind of basic installations refer to the following illustrations. Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 39: Installing Customer Shaft With Shoulder
Use anti-seize assembling paste available in your market. Use a brush to apply the paste. Fasten the bold as shown below. Short retaining bolt (standart scope of delivery) Lock washer Washer Circlip Hollow shaft Customer Shaft IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 40: Installing Customer Shaft Without Shoulder
Use anti-seize assembling paste available on your market. Use a brush to apply the paste. Fasten the bold as shown indicated Short retaining bolt (standart scope of delivery) Lock washer Washer Circlip Spacer Hollow shaft Customer Shaft Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 41: Disassembling Customer Shaft With Shoulder
Use the disassemble set from YILMAZ REDÜKTÖR and fasten the bold as shown bellow to take out the out- put shaft. For disassemble sets look the following pages. Retaining bolt Forcing Washer Circlip Hollow shaft Fixed Nut Customer Shaft IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 42: Disassembling Customer Shaft Without Shoulder
Use the disassembly set from YILMAZ REDÜKTÖR and fasten the bold as shown bellow to take out the out- put shaft. For disassembly sets look the following pages. Retaining bolt Forcing Washer Circlip Hollow shaft Fixed Nut Customer Shaft Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 43: Shaft Tightening Torques Values Are As Shown
MECHANICAL INSTALLATION 8.5 SHAFT TIGHTENING TORQUES VALUES ARE AS SHOWN Tightening Type Bolt Torques [Nm] K.00 K.10 K.20 K.27 K.28 K.37 K.47 K.57 K.67 K.77 K.87 K.97 IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 44: Recommended Shaft Dimensions For Kt
29.7 K.20.. 34.7 K.27.. 34.7 K.28.. 34.7 11.5 K.37.. 39.7 11.5 K.47.. 49.7 53.5 13.5 53.5 K.57.. 59.7 17.5 K.67.. 69.7 74.5 19.5 74.5 K.77.. 89.7 24.5 K.87.. 109.7 27.5 K.97.. 119.7 Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... - Page 45 N30x1,25x30x22x9H 27,5 30,25 M10x60 M10x70 N35x2x30x16x9H 35,4 M10x90 63,5 M10x100 N45x2x30x21x9H 45,4 M16x110 N50x2x30x24x9H 50,4 M16x130 N65x2x30x31x9H 65,4 M20x150 N70x2x30x34x9H 70,4 M20x210 N85x3x30x27x9H 139,5 85,6 M20x240 N100x4x30x24x9H 100,8 M24x290 N120x4x30x28x9H 120.8 M24x340 IMM-0018EN - Installation and Maintenance Manual Dana Incorporated...
- Page 46 W35x2x30x16x8f 38,94 4,00 M10x24 W45x2x30x21x8f 48,88 4,00 M16x38 W50x2x30x24x8f 54,16 4,00 M16x38 W65x2x30x31x8f 68,99 4,00 M20x44 W70x2x30x34x8f 74,18 4,00 M20x44 W85x3x30x27x8f 91,02 6,00 M20x44 W100x4x30x24x8f 108,37 8,00 M24x52 W120x4x30x28x8f 127,89 8,00 M24x52 Dana Incorporated IMM-0018EN - Installation and Maintenance Manual...
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Page 47: Assembling Customer Shaft With Shrink Disk
Use a solvent available in your market to clean all the dirt an oil from the shaft and shrink disk hollow. The surfaces must be free from oil or any dirt. The solvent must be removed from the surfaces as well. IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... - Page 48 Welle von Kunde Ringaus bronze Hohlwelle Schrumpscheibe Table 9: Tightening Type Bolt Quantity Torque [Nm] K.00 K.10 K.20 K.27 K.28 K.37 K.47 K.57 K.67 K.77 K.87 K.97 Dana Incorporated IMM-0018EN - Installation and Maintenance Manual...
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Page 49: Disassembling Customer Shaft With Shrink Disk
MECHANICAL INSTALLATION 8.9 DISASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK Loosen the bolts of the shrink disk and take out the shaft. IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 50: Assembling Gear Unit With Torque Arm
MECHANICAL INSTALLATION 8.10 ASSEMBLING GEAR UNIT WITH TORQUE ARM The following connecting possibilities are available. Use one position which is the most suitable. Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... - Page 51 MECHANICAL INSTALLATION Assemble the parts as shown bellow Gear Unit Assembled Shaft Bolt Spacer Ring Machine Extension Torque Arm Spacer Ring Rubber Buffer Bolt IMM-0018EN - Installation and Maintenance Manual Dana Incorporated...
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Page 52: For The Fixing Bold Position Refer To The Following Dimensions
8.11 FOR THE FIXING BOLD POSITION REFER TO THE FOLLOWING DIMENSIONS Ød Table 10: Type KR273.10 Ø17 22,5 KR283.10 Ø22 27,5 KR373.10 Ø22 27,5 KR473.10 Ø22 27,5 KR573.10 52,5 Ø26 42,5 KR673.10 Ø26 42,5 KR773.10 77,5 Ø32 KR873.10 Ø32 KR973.10 Ø38 Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... - Page 53 MECHANICAL INSTALLATION ød Table 11: Type ød K.273 ø11 K.283 ø16,5 K.373 ø16,5 K.473 ø16,5 K.573 73,5 ø25 K.673 105,5 ø25 K.773 131,5 ø25 K.873 ø32 K.973 ø38 IMM-0018EN - Installation and Maintenance Manual Dana Incorporated...
- Page 54 MECHANICAL INSTALLATION 8.12 K.00.. - K.20.. TORQUE ARM ASSEMBLY DETAILS Table 12: Type K.00.. K.10.. 49.5 K.20.. 54.5 Dana Incorporated IMM-0018EN - Installation and Maintenance Manual...
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Page 55: Fitting Output Shaft Elements
8.14 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS Output Shaft unit (transmission elements) must placed as close as possible to the gear unit so that the radial load is as closest as possible to the gear unit. IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 56: Fitting Couplings
By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentricity between the two shafts. By fitting couplings be sure that the two shafts are not angular miss-aligned. Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 57: Maintenance & Inspection
For normal ambient conditions 70 degrees Celsius oil bath temp. should be taken as reference * For K series Mineral oil is used unless it is differently ordered. For oil type and quantities refer to the following tables. IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 58: Lubrication
Carter SH -35 ... +20 -5 ... +20 synth GEM SHC XMP EP-XF 150 4-150 N Klüber- -40 ... +10 -8 ... +10 – – – synth GEM – – – 4-100 N Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 59: Changing The Oil
Extended, intensive contact with oils can lead to skin irritations. Avoid extended contact with oil, and clean oil off skin thorough. WARNING Hot oil can cause scalding. When changing oil, protect yourself against contacting hot oil. IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 60: Oil Plugs And Oil Quantities
*: For K002 and K003 this plug doesn't exist. Please refer to oil quantities. Symbols: Drain Plug Oil Filling Vent Plug Oil Level Table 15: Oil Quantities (lt) Type K.002 0,65 0,65 K.003 0,65 0,65 K.102 0,55 0,85 K.103 K.202 1,35 K.203 1,25 Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 61: K.27
K.283 K.373 K.473 K.573 11,5 K.673 16,3 18,0 22,5 11,7 13,2 K.773 13,0 28,0 30,0 35,0 18,0 20,0 K.873 28,0 49,0 46,0 63,0 30,0 36,0 K.973 47,0 85,0 84,0 117,0 77,0 64,0 IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 62: K.28
49,0/ 2,2 46,0 / 2,2 63,0 / 2,2 30,0 / 2,2 36,0 / 2,2 K.974 47,0 / 7,0 85,0 / 7,0 84,0 / 7,0 117,0 / 7,0 77,0 / 7,0 64,0 / 7,0 Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 63: K.27
49,0 / 3,4 46,0 / 3,1 63,0 / 3,4 30,0 / 2,8 36,0 / 2,8 K.975-976 47,0 / 4,0 85,0 / 7,6 84,0 / 7,0 117,0 / 7,6 77,0 / 5,0 64,0 / 5,0 IMM-0018EN - Installation and Maintenance Manual Dana Incorporated... -
Page 64: Mounting Positions
LUBRICATION 10.4 MOUNTING POSITIONS Figured mounting positions of M1 to M6 are determined as reference of directional position of the gearbox. Mounting surfaces are not binding. Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... -
Page 65: Troubleshooting Guide
Inform Dana Motion Systems Italia S.r.l. before making any change to the gearbox. Only oil change is allowed to change with- out information. Do not make any think if you are not sure what you are doing and contact Dana Motion Systems Italia S.r.l.. - Page 66 Much than +40 Celsius Dana Motion Systems Italia S.r.l.. Go to ID 100. If not ATEX con- firming check the oil type and oil quantitiy/level according your mounting position and check the nameplate mounting position.
- Page 67 Italia S.r.l.. Goto ID 100 Please contact Dana Motion Systems Italia S.r.l. Service point. See on the back side of this manual. Changing mechanical parts of gearbox can only be done by Dana Motion Systems Italia S.r.l. Service Required No self solution found or with information of Dana Motion Systems Italia S.r.l..
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Page 68: Disposal
Dispose of the sealings as composite material (metal/plastic) 12.3 DISPOSAL OF METAL Divide up the remainder of the gear reducer into iron, aluminium, non-ferrous havy metal if possible Dispose of it according to the valid national guidelines. Dana Incorporated IMM-0018EN - Installation and Maintenance Manual... - Page 69 IMM-0018EN - Installation and Maintenance Manual Dana Incorporated...
- Page 70 Copyright 2022 Dana Incorporated For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com. be reproduced in whole or in part by any means, ® For other service publications, visit electronic or otherwise, without prior written approval.
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