Page 1 ORIGINAL INSTRUCTIONS CX37C Mini Excavator OPERATOR’S MANUAL Part number 48057994 edition English January 2017...
Page 2: Table Of Contents
Contents 1 GENERAL INFORMATION Note to the Owner ................1-1 Intended use.
Page 3 Rearward controls Storage compartment ..............3-31 Overhead controls Cab internal lighting .
Page 4 Shipping transport Handling the machine ..............5-5 Recovery transport Towing the machine .
Page 5 Every 250 hours Battery ................. 6-31 Swing bearing .
Page 6 7 TROUBLESHOOTING Fault code resolution Engine - Troubleshooting ............7-1 Electrical systems - Troubleshooting .
Page 7: General Information
Engine service and/or repairs must be done by a certified technician only. Your CASE CONSTRUCTION Dealer is at your disposal for any further information. They will also provide any after- sales service you may require, and genuine CASE CONSTRUCTION spare parts, your guarantee of quality and match.
Page 8: Intended Use
Operations that involve the use of hydraulic hammers are also possible. Other operations, such as moving suspended loads, are only possible if the specific variant approved by the CASE CONSTRUCTION is present. Using the excavator and its equipment for different operations, such as towing, transporting and lifting people, is considered inappropriate and is prohibited.
Page 9: Product Identification
Cab version SMIL16MEX0629EA Canopy version When ordering parts, obtaining information, or seeking assistance, always supply your CASE CONSTRUCTION Dealer with the type and Product Identification Number (PIN) of your machine or accessories. Write the following in the spaces below: • Machine Type •...
Page 10 1 - GENERAL INFORMATION Machine The machine Product Identification Number (PIN) plate (A) is located below the front window of the operator's cab. SMIL16MEX1460AB (1) Designation, Type/Model Hydraulic Excavator___________________________ (2) Product Identification Number (PIN)____________ SMIL16MEX1494AA Engine The engine serial number (A) is located on the engine name plate.
Page 11 1 - GENERAL INFORMATION Emission decal (C) The emission decal is affixed on the cylinder head cover. It describes important details for using the engine. Make sure to read before using the engine. Also, the emission decal describes details regarding the engine only. SMIL16MEX1291AA Structure protection Roll Over Protective Structure ( ROPS)
Page 12: Operator's Manual Storage On The Machine
1 - GENERAL INFORMATION Operator's manual storage on the machine Always keep the manual in the location provided for that purpose (below the operator’s seat, in the storage com- partment). Make sure it is always complete and in good condition. If you wish to obtain extra copies, or copies in languages other than that of the country of use, consult your CASE CONSTRUCTION Dealer.
Page 13: Machine Orientation
1 - GENERAL INFORMATION Machine orientation The terms "Right-hand", "Left-hand", "Front" and "Rear" are used in this manual to indicate the sides as they are seen from the operator's seat when the travel motors are positioned at the rear and the operator is facing the direc- tion in which the machine advances (forward).
Page 14: Machine Components
1 - GENERAL INFORMATION Machine components SMIL16MEX1477FB Bucket Oil cooler Bucket tooth Radiator Boom swing cylinder 10. Engine 11. Main pump Tool box Swing motor 12. Hydraulic central joint Fuel tank 13. Main control valve Hydraulic oil tank...
Page 15 1 - GENERAL INFORMATION SMIL16MEX0047FB 14. Bucket control rod 24. Muffler 15. Bucket control link 25. Muffler pipe 26. Counterweight 16. Side cutter 17. Bucket cylinder 27. Travel motor 18. Dipper 28. Sprocket 19. Dipper cylinder 29. Upper roller 20. Boom 30.
Page 16 1 - GENERAL INFORMATION 1-10...
Page 17: Safety Information
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
Page 18: Safety Rules - Utility Precautions
2 - SAFETY INFORMATION Safety rules - Utility precautions Call all utility companies before you perform YOU MUST FOLLOW safety precautions when you work near buried utility lines. any machine operation During operation, it is likely that you will be working After you locate any buried utility lines, carefully dig a hole around or near buried utility lines that may include, but to the utility line by hand and/or with automatic vacuum...
Page 19: Safety Rules
2 - SAFETY INFORMATION Safety rules General safety rules Use caution when you operate the machine on slopes. Make sure that all guards and shields are in good con- Raised equipment, full tanks and other loads will change dition and properly installed before you operate the ma- the center of gravity of the machine.
Page 20 2 - SAFETY INFORMATION Unsupported hydraulic cylinders can lose pressure and coolant can spray out if you remove a cap while the sys- drop the equipment, causing a crushing hazard. Do not tem is hot. Allow the system to cool before you remove leave equipment in a raised position while parked or dur- the cap.
Page 21 2 - SAFETY INFORMATION Antidote (internal) : Drink large quantities of water or milk. Keep out of reach of children and other unauthorized per- Do not induce vomiting. Seek medical attention immedi- sons. ately. Seat belts Seat belts must be worn at all times. •...
Page 22 2 - SAFETY INFORMATION Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible. Hazardous chemicals If you are exposed to or come in contact with hazardous MSDS, and on manufacturer containers, as well as the in- chemicals you can be seriously injured.
Page 23 2 - SAFETY INFORMATION Maintain a three-point contact with steps, ladders, and Do not use the controls or accessories as hand-holds handholds. when you enter or exit the cab. Never mount or dismount from a moving machine. Working at heights When the normal use and maintenance of the machine •...
Page 24 • If you must use the quick coupler with buckets not • Check the fastening of the main components: coun- manufactured by CASE CONSTRUCTION, make sure terweight, swing bearing, and operator's compartment. the diameter of the pins and the width between the...
Page 25 2 - SAFETY INFORMATION • The working area of the end attachment that is mounted • In the event of an operating problem or failure, move may interfere with the machine. Interference may be the machine to a safe place, lower the attachment to the caused due to the type of end attachment or installa- ground, shut down the engine, and remove the ignition tion of parts such as a cab guard.
Page 26 • Before commencing any work on the machine, place a carriage or upper-structure carriage as authorized by "Do not operate" tag on the right-hand control arm. CASE CONSTRUCTION and in accordance with the instructions, disconnect the batteries, disconnect the • Always wear eye protection when using a tool that alternator B+ and D+ terminal wires, and connect the might project metal particles.
Page 27 2 - SAFETY INFORMATION Using an Implement other than a bucket • When using a special implement (hydraulic breaker, cutter crusher etc.), refer to the operator's manual pro- vided with the implement. Implement operation and maintenance • For the implement operation and maintenance, refer to the operator's manual provided with the implement.
Page 28: Ecology And Environment
Such delivery a CASE CONSTRUCTION dealer, who will dispose of the systems may cause considerable spillage. used batteries or recycle the used batteries properly. In •...
Page 29: Hand Signals
2 - SAFETY INFORMATION Hand signals When operating the machine, always work with a signalman when you carry out tasks that require fine control and/or require you to work in areas with poor or impaired visibility. Make sure that you and the signalman understand the signals to be used.
Page 30 2 - SAFETY INFORMATION Stop Lower load or tool Wave one hand back and forth. PDE0006TBP1 PDE0005ATBP1 Slowly raise the load or tool Emergency stop Wave hands back and forth. PDE0007ATBP1 Slowly lower the load or tool PDE0005TBP1 Raise load or tool PDE0007TBP1 PDE0006ATBP1 2-14...
Page 31 2 - SAFETY INFORMATION Turn machine left (swing load left) Lower tool To stop movement, stop moving hand and clench fist. PDE0009TBP1 PDE0008ATBP1 Lift boom Turn machine right (swing load right) To stop movement, stop moving hand and clench fist. PDE0010ATBP1 Lower boom PDE0008TBP1...
Page 32 2 - SAFETY INFORMATION Retract dipper Fill tool PDE0012ATBP1 PDE0011ATBP1 Empty tool Extend dipper PDE0012TBP1 PDE0011TBP1 2-16...
Page 33: California Proposition 65 Warning
2 - SAFETY INFORMATION California proposition 65 warning CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm. Battery post, terminals and related accessories contain lead and lead compounds.
Page 34: Safety Signs
Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part you or your CASE CONSTRUCTION dealer replaces, make sure that you or your CASE CONSTRUCTION dealer install the safety sign on the new part. See your CASE CONSTRUCTION dealer for replacement safety signs.
Page 35 2 - SAFETY INFORMATION Signs positions When you replace a safety sign or other machine sign, make sure you position it as shown below. SMIL16MEX1512GB Cab version A. Cab door E. Hydraulic tank and fuel tank B. Cab window - Right-hand F.
Page 36 2 - SAFETY INFORMATION SMIL16MEX1513GB Canopy version A. Console box - Left hand E. Cowl support (engine room) B. Counterweight F. Accumulator of the solenoid valve C. Console box - Right-hand D. Hydraulic tank and fuel tank 2-20...
Page 37 2 - SAFETY INFORMATION (1) Reflecting sign Location: the two reflecting signs are located in the rear side of the machine, on the counterweight. Quantity: 2 Part number: 48019078 The reflecting sign increases the night-time visibility. SMIL16MEX0359AA (2) Keep out of work range of upper structure DANGER Avoid injury! Keep clear of the swing area.
Page 38 2 - SAFETY INFORMATION (3B) Engine access door support caution - High pressure hoses and radiator WARNING Burn hazard! Before performing any service on the hy- draulic system, you must allow it to cool. Hydraulic fluid temperature should not ex- ceed 40 °C (104 °F).
Page 39 2 - SAFETY INFORMATION (3C) Engine access door support caution - Hot surfaces WARNING Burn hazard! Exhaust surfaces are hot! Always wear pro- tective gloves when cleaning or working on the muffler, catalytic converter, or exhaust stack. Failure to comply could result in death or se- rious injury.
Page 40 2 - SAFETY INFORMATION (6) Hydraulic oil WARNING Burn hazard! Before performing any service on the hy- draulic system, you must allow it to cool. Hydraulic fluid temperature should not ex- ceed 40 °C (104 °F). Failure to comply could result in death or se- rious injury.
Page 41 2 - SAFETY INFORMATION (7) Batteries WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. An- tidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk.
Page 42 2 - SAFETY INFORMATION (8) Keep out of work range of attachment WARNING Falling object hazard! Loss of hydraulic pressure or movement of a control can cause raised equipment to fall. Never work under an implement or attachment supported only by the hydraulic system. Al- ways use suitable equipment to support an im- plement or attachment that must be serviced in a raised position.
Page 43 2 - SAFETY INFORMATION (11) Parking the machine Location: this sign is located on the left-hand console box. Quantity: 1 Part number: 48019083 To prevent unauthorized and unintended movement of the machine, always do the following before you leave the operator’s compartment: 1.
Page 44 2 - SAFETY INFORMATION (14) Emergency exit WARNING Avoid injury! A safety sign indicates which window to use as an emergency exit. Remove this window only in an emergency. Do not place any object that could be an obstacle in case of evacuation in front of this window.
Page 45 2 - SAFETY INFORMATION (17) Electric welding Location: this sign is located on the battery cover. Quantity: 1 Part number: 48019415 This sign warns you before carrying out any electric welding on the machine, to follow the below procedure: • Pull the connectors out of all electric control units. •...
Page 46 2 - SAFETY INFORMATION (20) Machine control pattern WARNING Unexpected machine movement! Pilot controls have two different backhoe con- trols patterns; before operating the machine, check which control function is active. Failure to comply could result in death or se- rious injury.
Page 47 2 - SAFETY INFORMATION (21) Danger electric line - Interference with attachments WARNING Fold zone! The booms may hit the cab when folding. Use extra care during manual boom folding and unfolding. Failure to comply could result in death or se- rious injury.
Page 48 This sign warns that accumulator is filled with high pres- sure gas so that near-by fire activity or welding is prohib- ited. Consult the CASE CONSTRUCTION Dealer for the ser- vice. (23) Battery position Location: this sign is located on the right-hand side door.
Page 49 2 - SAFETY INFORMATION (24) Functions of operation levers Cab location: this sign is located in right-hand window of the cab. Canopy location: this sign is located on the right-hand side of the canopy. Quantity: 1 This sign describes the functions of operation levers. SMIL16MEX0022AA (25) Hydraulic tank Location: this sign is located on the hydraulic tank.
Page 50 2 - SAFETY INFORMATION (27) Frame general warning Cab location: this sign is located on the left-hand side of the cab. Canopy location: this sign is located on the right-hand side of the canopy. Quantity: 1 Part number: 48019279 This sign warns you to refill the recommended hydraulic oil up to the specified level.
Page 51 2 - SAFETY INFORMATION (30) Ultra low sulfur fuel Location: this sign is located on the right-hand side of the fuel filler neck. Quantity: 1 Part number: 48019426 This sign indicates to use low sulfur fuel only (sulfur con- tent < 15 ppm). SMIL16MEX0486AA (31) Lifting point Location: these signs are located on the dozer blade.
Page 52 2 - SAFETY INFORMATION (33) Air conditioning refrigerant WARNING Explosion hazard! Air-conditioning refrigerant boils at -26 °C (-15 °F)! -NEVER expose any part of the air-condition- ing system to a direct flame or excessive heat. -NEVER disconnect or disassemble any part of the air-conditioning system.
Page 53: Controls And Instruments
3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform Door and steps Cab door CAUTION Pinch hazard! Be careful not to get your hand, clothes, etc. caught in the door when closing it. Failure to comply could result in minor or moderate injury.
Page 54 3 - CONTROLS AND INSTRUMENTS The door can be latched in completely open position. To latch or unlatch the door, operate the lever (3). NOTICE: do not leave the door ajar. Fix it in a latched position. Before performing work with the door open, lock it securely.
Page 55 3 - CONTROLS AND INSTRUMENTS Steps and access handles Cab version WARNING Fall hazard! Clean the steps and access handles to remove all traces of grease, oil, mud, and ice (in win- ter). Failure to comply could result in death or se- rious injury.
Page 56: Operator's Seat
3 - CONTROLS AND INSTRUMENTS Operator's seat Operator's seat In order to operate the machine correctly and with maximum efficiency and comfort, adjust the seat to suit the weight and size of the operator. Fore and aft adjustment • Hold the lever (A) in the raised position. •...
Page 57 3 - CONTROLS AND INSTRUMENTS Seat belt WARNING Equipment failure could cause accident or in- jury! Always fasten the seat belt securely before you operate the machine. Inspect seat belt parts for wear and damage. Replace any and all worn or damaged parts of the seat belt prior to operation.
Page 58: Forward Controls
3 - CONTROLS AND INSTRUMENTS Forward controls Forward controls WARNING Unexpected machine movement! Pilot controls have two different backhoe controls patterns; before operating the machine, check which control function is active. Failure to comply could result in death or serious injury. W0185A This machine is equipped with a lever pattern valve that allows the operator to select between the “ISO type”...
Page 59 3 - CONTROLS AND INSTRUMENTS Right-hand control lever: 5. The boom lowers. 6. The boom raises. 7. The bucket retracts (filling). 8. The bucket extends (dumping). NOTE: the movement speed of the boom or of the bucket depends on the control lever tilt angle. In the intermediate position two movements can be obtained simultaneously.
Page 60 3 - CONTROLS AND INSTRUMENTS Pattern: SAE type Left-hand control lever: 1. The boom lowers. 2. The boom raises. 3. The upper structure swings to the left–hand side. 4. The upper structure swings to the right–hand side. NOTE: the movement speed of the arm or of the swing depends on the control lever tilt angle.
Page 61 3 - CONTROLS AND INSTRUMENTS Right-hand control lever: 5. The dipper arm extends. 6. The dipper arm retracts. 7. The bucket retracts (filling). 8. The bucket extends (dumping). NOTE: the movement speed of the boom or of the bucket depends on the control lever tilt angle. In the intermediate position two movements can be obtained simultaneously.
Page 62 3 - CONTROLS AND INSTRUMENTS Travel control levers and pedals The travel control levers and pedals are used to move the machine. (N): neutral (a) + (b): machine moves forward. (c) + (d): machine moves backward. (b) + (c): opposite simultaneous rotation of the tracks with consequent counterclockwise rotation of the machine around its center axis.
Page 63 3 - CONTROLS AND INSTRUMENTS Boom swing pedal This pedal is used to swing the boom to the right-hand and left-hand direction. Move the lock cover (A) to unlock position by foot. Press the pedal to right-hand side (1) to swing the boom to the right-hand direction.
Page 64 3 - CONTROLS AND INSTRUMENTS Footrest SMIL16MEX1264BA 3-12...
Page 65: Windshield
3 - CONTROLS AND INSTRUMENTS Windshield CAUTION Pinch hazard! Make sure you correctly follow the instructions in this manual when handling the windshield. If you do not handle the windshield correctly, it could slip and injure your fingers or hands. Failure to comply could result in minor or moderate injury.
Page 66: Left-Hand Side Controls
3 - CONTROLS AND INSTRUMENTS Left-hand side controls Left-hand side controls SMIL16MEX1489EB (1) Safety lock lever (refer to page 3-16) The first step activates the head light and the cluster illu- mination lamp. (2) Left-hand control lever (refer to page 3-6) The second step activates the work light and the indicator lamp on the switch.
Page 67 3 - CONTROLS AND INSTRUMENTS Hydraulic quick coupling system activation switch (optional) The hydraulic quick coupling system activation switch (6) is used to engage or disengage the hydraulic quick cou- pling system. This activation switch has a sliding mechanism (A) for pre- venting erroneous switch operation.
Page 68: Safety Lock Lever
3 - CONTROLS AND INSTRUMENTS Safety lock lever WARNING Unexpected machine movement! When you must leave the operator’s seat, al- ways place the safety lever in the LOCKED po- sition. If the safety lever is unlocked and the control lever is moved unexpectedly, a serious accident could result.
Page 69: Emergency Exit Hammer
Only in case of emergency, use the installed safety ham- mer (1) for breaking the windshield of the cab, and then exit carefully. Consult your CASE CONSTRUCTION dealer for wind- shield installation. NOTICE: do not break the windshield of the cab except when it is absolutely necessary, such as to escape in an emergency.
Page 70: Windshield Washer Reservoir
3 - CONTROLS AND INSTRUMENTS Windshield washer reservoir This reservoir, located in the left-hand side of the cab, is equipped with an electric pump which is operated from the wiper and washer switch. NOTICE: never operate the windshield washer control when the reservoir is empty.
Page 71: Right-Hand Side Controls
3 - CONTROLS AND INSTRUMENTS Right-hand side controls Right-hand side controls SMIL16MEX1478FB (A) Cab version (10) Cigarette lighter and 12 V power supply socket: the device is active with the starter key in ON position, or (B) Canopy version while the engine is running. To operate the cigarette lighter, push it down to engage (1) Right–hand control lever (refer to page 3-6) and horn its heating position.
Page 72 3 - CONTROLS AND INSTRUMENTS Overload warning switch (optional) The overload warning switch (6), when pressed, activates the overload warning function. When the machine is over- loaded, a buzzer sounds and the red warning light in the instrument cluster is ON. When the overload warning switch is depressed, the buzzers stops sounds and the red warning light in the instrument cluster is OFF.
Page 73 (2) ON: contact, all the systems of the machine operate. The buzzer sounds for 1 s. NOTICE: if this alarm does not sound, the electric circuit is abnormal. Contact your CASE CONSTRUCTION dealer for inspection and maintenance. (3) START: engine ignition.
Page 74: Dozer Blade Control Lever
3 - CONTROLS AND INSTRUMENTS Dozer blade control lever WARNING Hazard to bystanders! ALWAYS make sure the work area is clear of bystanders and domestic animals before starting this procedure. Know the full area of movement of the machine. Do not permit anyone to enter the area of movement during this procedure.
Page 75: Instrument Cluster
3 - CONTROLS AND INSTRUMENTS Instrument cluster The instrument cluster consists of gauges and lights as Pilot lights : indicate operating status of the machine. shown below, to warn the operator in case of abnormal NOTE: the cluster installed on this machine does not en- machine operation or conditions for the appropriate oper- tirely guarantee the condition of the machine.
Page 76 3 - CONTROLS AND INSTRUMENTS 1. Engine coolant temperature gauge The engine coolant temperature gauge indicates the tem- perature of the coolant. The red range (A) lights on when the temperature is above 115 °C (239 °F) The warning light (B) appears and a buzzer sounds when the temperature is above 115 °C (239 °F).
Page 77 3 - CONTROLS AND INSTRUMENTS 4. Air cleaner warning light The air cleaner warning red light (4) is ON when the filter of the air cleaner is clogged. SMIL16MEX1501AA 5. Hydraulic quick coupler unlock pilot light The hydraulic quick coupler unlock pilot red light (5) is ON and the buzzer sounds when the activation switch of the hydraulic quick coupling system is turned ON.
Page 78 3 - CONTROLS AND INSTRUMENTS 8. Engine pre-heat pilot light When the starter switch is in the HEAT position, the engine pre-heat orange pilot light (8) is ON. SMIL16MEX1501AA 9. Overload warning light The overload warning red light (9) is ON when the ma- chine is overloaded.
Page 79 3 - CONTROLS AND INSTRUMENTS 12. Menu button Press the button (12) to show the next display on the main display. SMIL16MEX1501AA 13. Enter and buzzer stop button Press the button (13) to select the menu. Press the button (13) to stop the buzzer when the buzzer sounds.
Page 80: Air Conditioning Control
3 - CONTROLS AND INSTRUMENTS Air conditioning control SMIL16MEX2336FB (1) Fan switch (3) Outlet control louver (air conditioner only) (2) Temperature control switch 3-28...
Page 81 3 - CONTROLS AND INSTRUMENTS Fan switch The fan switch (1) controls the fan velocity with four steps: • OFF • Low • Medium • High SMIL16MEX2337AA Temperature control switch The temperature control switch (2) controls the tempera- ture of the air blown from the outlet control louver. To decrease the air temperature, turn clockwise the tem- perature control switch.
Page 82: Ventilation And Heating
3 - CONTROLS AND INSTRUMENTS Ventilation and heating SMIL16MEX1479FB The heater switch (1) activates two different speeds of ventilation. The first step activates the low fan speed of ventilation. The second step activates the high fan speed of ventila- tion. The outlet control louvers (2), if open, allows you to control the direction of air.
Page 83: Rearward Controls
3 - CONTROLS AND INSTRUMENTS Rearward controls Storage compartment Located below the operator's seat, this compartment is used to store various objects. Lock and unlock the storage compartment with the starter key. SMIL16MEX1468BA 3-31...
Page 84: Overhead Controls
3 - CONTROLS AND INSTRUMENTS Overhead controls Cab internal lighting The room light (A) can turn ON and OFF as you open and close the door. The room light selection switch is equipped to select either one of the following status: •...
Page 85: Radio
3 - CONTROLS AND INSTRUMENTS Radio SMIL16MEX0393FB (1) Power and volume knob (8) Pre-set scan (PS) / Best Station Memory (BSM) button (2) Audio selection knob and (SEL) button (9) USB function (3) MODE button (10) Auxiliary (AUX) function (4) Audio MUTE button (11) Liquid Crystal Display (LCD) screen (5) AM/FM selection button (12) Equalizer (EQ) button...
Page 86 3 - CONTROLS AND INSTRUMENTS General (1) Power and volume knob Power ON/OFF button Press the power button (A) to turn the unit ON or OFF shortly. When the power is ON, the previous mode (last memory) will appear. Volume up / down control Turn the volume up/down button (A) right-hand to in- crease the volume level.
Page 87 3 - CONTROLS AND INSTRUMENTS BALANCE control To adjust the left-hand/right-hand speaker balance, first select the BALANCE mode by pressing the SEL button (A) until the BAL indication appears on the LCD screen (C). Within 5 s of choosing the BALANCE mode, turn the se- lection knob (B) right–hand/left-hand to adjust the BAL- ANCE as desired.
Page 88 3 - CONTROLS AND INSTRUMENTS (12) Equalizer (EQ) button You can select an equalizer curve designed for four mu- sic types (POP, ROCK, CLASSIC, JAZZ) by pressing the equalizer (EQ) button (A). Within 5 s of choosing the EQ mode, turn the selection knob (B) to select an equalizer curve as desired.
Page 89 3 - CONTROLS AND INSTRUMENTS Radio (5) AM/FM selection button Press the selection button (A) to change the radio band. Each time the selection button (A) is pressed, the LCD screen (B) shows the bands as follows : • FM1 •...
Page 90 3 - CONTROLS AND INSTRUMENTS (8) Pre-set scan (PS) / Best Station Memory (BSM) button Pre-set scan (PS). Press the BSM button (A) shortly to scan the 6 pre-set station stored the memories on each band (AM/FM). The unit will stop at each pre-set station (the pre-set number on the LCD screen will flash during pre-set scan operation) and remain on the selected frequency.
Page 91 3 - CONTROLS AND INSTRUMENTS USB player (9) USB function Open the cover (A) of the USB port, connect a USB device and push the MODE button (B) to switch the USB mode if you want to listen to MP3 files stored in a USB device. The radio will play automatically MP3 files in the USB de- vice while the LCD screen will show “READING USB”.
Page 92 3 - CONTROLS AND INSTRUMENTS ROOT Directory01 File01 File02 File03 File04 Dir02 Dir03 Dir04 File05 File06 Dir05 File07 File08 Dir06 File09 File10 Dir07 ID3 v2 display Disp button (A) is used to change the display information. While playing an MP3 file, you can change the file in- formation shown on the LCD screen.
Page 93 3 - CONTROLS AND INSTRUMENTS Random play selector (RDM) During USB play, press RDM button (A) to play the files on the USB in a random shuffled order (RDM will appear on the LCD screen). The file select function will also select file in the random order instead of the normal process.
Page 94: Exterior Controls
3 - CONTROLS AND INSTRUMENTS Exterior controls Side doors WARNING Moving parts! Make sure all entry and mechanical access doors are properly closed before operating the machine. Failure to comply could result in death or serious injury. W0238A Side hood The side hood (A) allows to access to the compartment including the hydraulic oil tank, the fuel tank, the filling plug of the radiator coolant, and the battery disconnect...
Page 95 3 - CONTROLS AND INSTRUMENTS Opening 1. Use the starter key to unlock the engine door. 2. Use the hook to gently lift up the hood and use the lifting stem (1) to secure the hood. NOTICE: while lifting the hood, make sure the hood does not contact the cab.
Page 96: Rear View Mirrors
3 - CONTROLS AND INSTRUMENTS Rear view mirrors WARNING Avoid injury and/or machine damage! Keep the mirrors clean and properly adjusted. Failure to comply could result in death or serious injury. W1078A Left-hand side mirror Position the mirror (A) on the bracket (B) as shown in the figure aside.
Page 97 3 - CONTROLS AND INSTRUMENTS Right-hand side mirror Position the mirror (D) on the bracket (E) as shown in the figure aside. Horizontally adjust the mirror location in order to maximize visibility. The mirror inclination depends on the height both of the seat and the operator.
Page 98: Battery Disconnect Switch
3 - CONTROLS AND INSTRUMENTS Battery disconnect switch The battery disconnect switch (1) is located on the right- hand side of the machine. Open the right-hand side hood to access to the battery disconnect switch. The battery disconnect switch allows to cut off any power supply in the electrical system of the machine.
Page 99: Fuel Tank
3 - CONTROLS AND INSTRUMENTS Fuel tank WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Use the starter key to unlock the door (1) located in the upper part of the side hood.
Page 100 3 - CONTROLS AND INSTRUMENTS You can also gain access to the fuel tank (4) by opening the side hood. Use the starter key to unlock the side hood. Use suitable fuel. NOTE: clean around the fuel cap (3) before refueling and do not remove the filter in the neck of the fuel tank.
Page 101: Operating Instructions
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Starting the unit Anti-theft protection Engine Starting Limit (ESL) mode setting ESL mode is designed to be a theft deterrent and prevent the unauthorized operation of the machine. If the ESL mode is selected in “Always” mode, the password is required when the starter switch is turned •...
Page 102 4 - OPERATING INSTRUCTIONS Password change To change the password, input 5 to 10 digits and press Enter. 1. Delete 2. Enter NOTE: the default password is 00000 SMIL16MEX0384AA...
Page 103: Starting The Engine
4 - OPERATING INSTRUCTIONS Starting the engine WARNING Avoid injury! Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system. Never wear the belt if it is twisted or pinched between the seat structures.
Page 104 4 - OPERATING INSTRUCTIONS 7. After two seconds, check that all the lights on the in- strument cluster turn OFF, except the engine oil pres- sure warning light (4) and the battery charging warning light (5). 8. If the ESL mode is set to the Always, enter the pass- word to start the engine.
Page 105: Bringing The Machine Up To Operating Temperature
4 - OPERATING INSTRUCTIONS Bringing the machine up to operating temperature Before starting operation, allow the main systems to warm up to their normal operating temperature. NOTE: the normal operating temperature for the hydraulic fluid is 50 – 80 °C (122 – 176 °F). NOTICE: do not operate the machine if the temperature of the hydraulic fluid is below 25 °C (77 °F).
Page 106: Operating The Machine In Hot Or Cold Weather
4 - OPERATING INSTRUCTIONS Operating the machine in hot or cold weather In cold weather • Make sure to use fluids and lubricants which have specifications suitable for operation at low ambient temperatures. • Check the batteries for full charge state. •...
Page 107: Operating The Machine
4 - OPERATING INSTRUCTIONS Operating the machine WARNING Misuse hazard! Follow the operating instructions in this chapter. Any other practice that has not received the prior approval of the manufacturer is considered to be strictly forbidden. Failure to comply could result in death or serious injury. W0281A WARNING Hazard to bystanders!
Page 108 4 - OPERATING INSTRUCTIONS Normal operation of the machine When rolling in the arm, the roll-in movement stops mo- mentary at point (X) as shown, then recovers speed again after passing point (X). The reason is that the movement by the arm weight is faster than the speed of oil flow into the cylinder.
Page 109 4 - OPERATING INSTRUCTIONS Operating the machine on sloping ground WARNING Driving hazard! Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp.
Page 110 4 - OPERATING INSTRUCTIONS Digging and loading operations Set the tracks parallel to the line of the ditch to be excavated when digging a ditch. Do not swing while digging. 1. Do the digging work by arm. Use the pulling force of arm for digging and use together with the digging force of the bucket if necessary.
Page 111: Lowering The Attachment In The Event Of A Failure
4 - OPERATING INSTRUCTIONS Lowering the attachment in the event of a failure WARNING Unexpected machine movement! Only use the following procedure in case of machine failure. Always use extreme caution during oper- ations. Keep other persons away from the bucket, attachment, and boom. The bucket or attachment can move unexpectedly during operations due to weight of the bucket, attachment, arm, or boom.
Page 112: Bucket Replacement
4 - OPERATING INSTRUCTIONS Bucket replacement WARNING Flying object! Always wear eye or full face protection when performing this procedure. Failure to comply could result in death or se- rious injury. W0313A 1. Lower the bucket to the ground. NOTE: place the bucket in light contact with the ground.
Page 113: Hydraulic Control Lever Operating Pattern
4 - OPERATING INSTRUCTIONS Hydraulic control lever operating pattern WARNING Unexpected machine movement! Pilot controls have two different backhoe controls patterns; before operating the machine, check which control function is active. Failure to comply could result in death or serious injury. W0185A NOTICE: whenever a change is made to the machine control pattern, also replace the pattern label in the cab...
Page 114 4 - OPERATING INSTRUCTIONS WARNING Avoid injury! Inspect the work area or job site to make sure that machine operation can be done safely. Confirm that the lever operation is the same as indicated on the control pattern labels. If not, immediately change the machine control pattern or the label displayed to match the ma- chine control pattern.
Page 115 4 - OPERATING INSTRUCTIONS Pattern: SAE type Left–hand control lever control function 1. Boom lowering 2. Boom raising 3. Swing left-hand 4. Swing right-hand SMIL16MEX3077AB Right–hand control lever control function 5. Arm out 6. Arm in 7. Bucket in 8. Bucket out SMIL16MEX3079AB 4-15...
Page 116: Caution While Using Rubber Tracks
4 - OPERATING INSTRUCTIONS Caution while using rubber tracks Proper usage Rubber belt Less vibration The rubber tracks offer excellent features which steel Smooth operation tracks do not possess. Low noise However, if they are used the same way as the steel Harmless for paved road tracks, then their advantages cannot be fully exploited.
Page 117 4 - OPERATING INSTRUCTIONS Do not let oil, fuel, solvents, etc., come in contact with rubber shoes. If this happens, wipe off tracks with a cloth immediately. LELI11E0261AA Do not enter such hot places as an open-air fire, or a steel plate left in the open sun.
Page 118 4 - OPERATING INSTRUCTIONS Use care so that the bucket does not damage the rubber track while working. Do not move the machine pressing the bucket against a concrete surface or walls. Lower the machine slowly, if it had previously been lifted by means of the attachment.
Page 119 4 - OPERATING INSTRUCTIONS If you travel on a slope with the machine higher at one side, this will risks to damage the rubber track. Both ma- chine sides must travel at the same level. LELI11E0269AB Do not change the direction of the machine with the rubber tracks positioned on earth heaps, as this could cause the rubber track to come off or get damaged.
Page 120: Stopping The Unit
4 - OPERATING INSTRUCTIONS Stopping the unit Stopping the engine 1. Lower the attachment until it is resting on the ground. 2. Set the safety lever backward (LOCK position). 3. Set the engine speed lever to low idle position and let the engine run for about 5 min.
Page 121: Moving The Unit
4 - OPERATING INSTRUCTIONS Moving the unit Machine travel WARNING Controls can be reversed! In the normal travel position, the operator's compartment is above the idler wheels and the travel reduction gears are to the rear of the upper structure. If the upper structure is turned 180 degrees in relation to the undercarriage, the controls are reversed.
Page 122 4 - OPERATING INSTRUCTIONS Straight line travel (forward travel) Press the two pedals (or push the two levers) forward at the same time. SMIL13CEX2679AB Straight line travel (reverse travel) Press the two pedals (or pull the two levers) rearwards at the same time.
Page 123 4 - OPERATING INSTRUCTIONS Turning to the left (reverse travel) Press the right-hand pedal or pull the right-hand lever rearwards. SMIL13CEX2683AB Turning to the right (reverse travel) Press the left-hand pedal or pull the left-hand lever rear- wards. SMIL13CEX2684AB Turning on the spot, to the right Press the left-hand pedal or push the left-hand lever for- wards and at the same time press the right-hand pedal or pull the right-hand lever rearwards.
Page 124 4 - OPERATING INSTRUCTIONS Gradual turn on the move Press one of the pedals or push one of the levers and, at the same time, press the other pedal or push the other lever in the same direction, but slightly harder. Stopping travel To come to a complete halt, release the levers or pedals and they will return to neutral.
Page 125 4 - OPERATING INSTRUCTIONS Precautions for travelling on slopes When traveling on a sloping ground, the machine be- comes unstable, unbalanced, and difficult to control. Therefore, the following operating prescriptions shall be strictly respected. Always travel with the undercarriage oriented along the slope, never across.
Page 126 Block both tracks by means of wedges (3), and de- fine a safe area of at least 3 m (9.8 ft) around the ma- chine, cleaning this area from obstacles and bystanders. Call the CASE CONSTRUCTION dealer for assistance. SMIL16MEX3074AB 4-26...
Page 127: Parking The Unit
4 - OPERATING INSTRUCTIONS Parking the unit Parking the machine WARNING Fall hazard! Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.
Page 128 Block both tracks by means of wedges, and define a safe area of at least 3 m (9.8 ft) around the machine, cleaning this area from obstacles and bystanders. Call the CASE CONSTRUCTION dealer for assistance. LELI11E0243AA...
Page 129: Transport Operations
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Road transport Loading the machine onto a transport trailer WARNING Improper operation or service of this machine can result in an accident. Assign a supervisor to direct worksite operations. Agree on all safety measures, procedures, and suitable hand signals.
Page 130 5 - TRANSPORT OPERATIONS Loading the machine on a rear loading type trailer 1. Align the machine to the trailer, so as the travel motors are in the rear. 2. Slowly travel on the trailer bed to reach the resting position, giving particular attention to the attachment so as not to touch the trailer bed.
Page 131: Preparing For Road Transport
5 - TRANSPORT OPERATIONS Preparing for road transport Tie downs for shipping Set the machine in the position for transport: fully retract the arm and curl the bucket slowly. Lower the dozer blade. Check the overall height between the ground and the highest point of the machine and check the overall width of the machine.
Page 132: Unloading The Machine From A Transport Trailer
5 - TRANSPORT OPERATIONS Unloading the machine from a transport trailer Rear loading type transport trailer 1. Position the trailer on firm and level ground. Put blocks at the tires of trailer to prevent trailer from moving. 2. Remove wire ropes, chocks, blocks and other devices used to secure the machine during road transport.
Page 133: Shipping Transport
5 - TRANSPORT OPERATIONS Shipping transport Handling the machine WARNING Improper operation or service of this machine can result in an accident. Assign a supervisor to direct worksite operations. Agree on all safety measures, procedures, and suitable hand signals. Failure to comply could result in death or serious injury. W0287A WARNING Crushing hazard!
Page 134 5 - TRANSPORT OPERATIONS 1. Retract the boom, bucket and dipper cylinders fully extended. 2. Set the safety lock lever in rearward position (LOCK position). Shutdown the engine and leave the opera- tor’s compartment. 3. Use wire rope and stay to keep safety distance from the machine, avoiding the touch with the machine.
Page 135: Recovery Transport
Failure to comply could result in death or serious injury. W0259A As far as possible try to carry out repairs on spot or consult your CASE CONSTRUCTION Dealer. NOTICE: the machine must be towed very slowly, over a short distance and only if it is really unavoidable. Always tow the machine in alignment with the undercarriage.
Page 136 5 - TRANSPORT OPERATIONS...
Page 137: Maintenance
NOTICE: while any company can perform necessary maintenance or repairs on your equipment, CASE CONSTRUC- TION strongly recommends that you use only authorized CASE CONSTRUCTION dealers and products that meet given specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals.
Page 138 6 - MAINTENANCE NOTE: oil and fluid should not be thrown on the ground. They must be stored and removed by a company which is responsible for their recycling or their disposal. Hourmeter The hourmeter enables service operations to be sched- uled.
Page 139 6 - MAINTENANCE Attachment • Check that the cylinders are not leaking oil. • Check the condition of all lines. • Check the condition of the bucket teeth. After starting the engine • Did the engine start correctly? Are the exhaust fumes normal? Any strange noises? •...
Page 140: General Specification - Biodiesel Fuels
STRUCTION product. NOTICE: Any engine and fuel injection equipment fitted Biodiesel fuel has several positive features in comparison to a CASE CONSTRUCTION vehicle found to have run with diesel fuel: with any blend of NON-APPROVED fuel (fuel not fulfill- • Biodiesel fuel adds lubricity to the fuel, which is bene-...
Page 141 6 - MAINTENANCE Storage NOTICE: Any problem in the engine fuel injection equip- ment associated with non-compliance to the following The machine should not be stored for long periods without conditions for biodiesel fuel handling and maintenance changing the diesel fuel in the fuel system. will not be covered for Warranty by CASE CONSTRUC- TION.
Page 142: Fluids And Lubricants
(-4 °F) to 45 °C (113 °F). NOTICE: when operating the machine in ambient temperatures outside the above mentioned range, consult your CASE CONSTRUCTION dealer for specific machine provision and for specific fluids and lubricants to be used. CASE CON-...
Page 143 6 - MAINTENANCE Engine coolant CASE CONSTRUCTION requires the use of a fully formulated Organic Acid Technology (OAT) based coolant. CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT is the reference genuine product. NOTICE: use of different coolant brands is not recommended.
Page 144 For North America only: during cold weather, lower than -7 °C (19.4 °F), it is temporarily acceptable to use a mixture of No. 1-D (S15) and No. 2-D (S15). NOTICE: if operating in severe winter climate, consult the fuel supplier or the CASE CONSTRUCTION dealer for specific diesel fuel to be used.
Page 145 NOTE: for example, make sure that the receptacle for collecting oil to be replaced is not leaking. Never spread fluids or lubricants on the ground or into water. Consult the CASE CONSTRUCTION dealer or the Local Environmental Agency in order to obtain information on the correct method of disposing fluids and lubricants used on the machine.
Page 146: Engine Oil Recommended Operating Temperature Range
6 - MAINTENANCE Engine oil recommended operating temperature range 15W-40 API CI-4 -40 °C -30 °C -20 °C -10 °C 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C -40 °F -22 °F -4 °F 14 °F 32 °F 50 °F 68 °F...
Page 147: Releasing Pressure In The Hydraulic System
6 - MAINTENANCE Releasing pressure in the hydraulic system WARNING Pressurized system! System is still under pressure. Release pressure according to instructions in this manual. Failure to comply could result in death or serious injury. W1044A 1. Place the machine on a flat and level ground. Lower the attachment to the ground and stop the engine.
Page 148 6 - MAINTENANCE 4. Operate the travel levers from front to rear a dozen times approximately. NOTE: this procedure does not completely release the pressure, so when working on the hydraulic system, loosen the connections slowly and do not stand in the direction where the oil drains out.
Page 149: Fuel System Bleeding
6 - MAINTENANCE Fuel system bleeding In the following cases, drainage from the fuel system is required: • The tank has become empty completely. • The fuel filter is replaced. • The components of the fuel system are removed for service or repair.
Page 150: Protecting The Electronic And Electrical Systems During Battery Charging Or Welding
6 - MAINTENANCE Protecting the electronic and electrical systems during battery charging or welding DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine.
Page 151: Maintenance Planning
6 - MAINTENANCE Maintenance planning Maintenance chart Check Drain fluid Grease Adjust Replace Cleaning Change fluid Maintenance action Page no. Break-in period 6-17 Engine oil and filter Fuel filter 6-17 Hydraulic oil return filter 6-17 Pilot line filter 6-17 Travel reduction gears 6-18 Swing bearing 6-18...
Page 152 6 - MAINTENANCE Check Drain fluid Grease Adjust Replace Cleaning Change fluid Maintenance action Page no. Fuel tank strainer 6-57 6-58 Control levers Plastic and resin parts 6-58 6-16...
Page 153: Break-In Period
6 - MAINTENANCE Break-in period Engine oil and filter Replace the engine oil and the engine oil filter after the first 50 h of service, then replace the engine oil and the engine oil filter every 500 h. To replace the engine oil and the engine oil filter perform the operations described on page 6-36.
Page 154: Travel Reduction Gears
6 - MAINTENANCE Travel reduction gears Replace the travel reduction gears oil after the first 500 h of service, then replace the travel reduction gears oil every 1000 h. To replace the travel reduction gears oil perform the operations described on page 6-47. Swing bearing Grease the swing bearing after the first 50 h, then every 250 h.
Page 155: Every 10 Hours
6 - MAINTENANCE Every 10 hours Engine oil level Check the engine oil level every 10 h or every day Lubricant: CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40 1. Park the machine on a flat and level place. Stop the engine, and remove the starter key.
Page 156: Engine Coolant Level
6 - MAINTENANCE Engine coolant level WARNING Hazardous chemicals! Coolant can be toxic. Avoid contact with skin, eyes, and clothing. Antidotes: EXTERNAL - Rinse thoroughly with water. Remove soiled clothing. INTERNAL - Rinse the mouth with water. DO NOT induce vomiting. Seek immediate medical attention. EYES - Flush with water.
Page 157: Hydraulic Oil Level
6 - MAINTENANCE Hydraulic oil level WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A Check the hydraulic oil level every 10 h or every day Fluid: CASE AKCELA HYDRAULIC LL 46...
Page 158: Fuel Filter Water Separator
6 - MAINTENANCE Fuel filter water separator Drain water and sediment from the fuel filter water separator every 10 h or every day. Clean the filter element of the fuel filter water separator every 200 h. Replace the filter element of the fuel filter separator every 500 h Drain water 1.
Page 159: Fan And Alternator Drive Belt
6 - MAINTENANCE Fan and alternator drive belt Check the belt tension every 10 h or every day. NOTICE: Operating the engine with loosened belt may cause over heat of the engine or insufficient charging of the battery due to slipping belt in its housing. Inspection of tension 1.
Page 160: Every 50 Hours
6 - MAINTENANCE Every 50 hours Grease points (Bucket) Grease the bucket linkage every 50 h. Lubricant: CASE AKCELA MOLY GREASE SMIL16MEX0420FA Bucket cylinder pin (head): one grease fitting Bucket cylinder pin (rod): one grease fitting Bucket link (control rod): one grease fitting Arm and bucket connection pin: one grease fitting Arm and control link connection pin: one grease fitting NOTICE: if you operate the machine in water or mud, you...
Page 161: Grease Points (Boom And Arm)
6 - MAINTENANCE Grease points (Boom and arm) Grease the boom, the arm and the swing system every 50 h. Lubricant: CASE AKCELA MOLY GREASE SMIL16MEX0420FA Boom connection pin: two grease fittings Boom cylinder (head and rod side): two grease fittings Arm cylinder pin (head and rod side): two grease fittings Boom and arm connection pin: one grease fitting Boom swing cylinder (head and rod side): two grease...
Page 162: Grease Points (Blade)
6 - MAINTENANCE Grease points (Blade) Grease the blade every 50 h. Lubricant: CASE AKCELA MOLY GREASE SMIL16MEX0420FA Dozer blade connection pin: two grease fittings Dozer blade cylinder pin: two grease fittings NOTICE: if you operate the machine in water or mud, you must lubricate the dozer blade connection pin and the dozer blade cylinder pin every 10 h.
Page 163: Track Tension
6 - MAINTENANCE Track tension WARNING Tip-over hazard! Only raise the track as little as necessary. Failure to comply could result in death or serious injury. W0276A Check the track tension every 50 h NOTICE: if the tracks are too tight, they wear quickly. If tracks are not tight enough, they wear quickly and can catch on the sprocket wheel or slide off the idler wheel or the sprocket wheel.
Page 164 6 - MAINTENANCE WARNING Pressurized fluid can penetrate the skin and cause severe injuries. The grease in the cylinder is under high pres- sure. Never loosen the grease fitting adaptor completely in order to speed up the flow of grease. Failure to comply could result in death or seri- ous injury.
Page 165: Every 200 Hours
6 - MAINTENANCE Every 200 hours Fuel filter water separator Drain water and sediment from the fuel filter water separator every 10 h or every day. Clean the filter element of the fuel filter water separator every 200 h or every week. Replace the filter element of the fuel filter separator every 500 h 1.
Page 166 6 - MAINTENANCE Replace element 1. Rotate clockwise the fuel cock (2) located on the fuel filter water separator (1) to close the fuel flow. 2. Remove the cup (4) from the fuel filter water separator. 3. Carefully hold the cup (4) to prevent fuel spilling. Clean spilled fuel.
Page 167: Every 250 Hours
6 - MAINTENANCE Every 250 hours Battery WARNING Improper operation or service of this machine can result in an accident. Before working on any component(s) of the electrical circuit, put the ignition key in the off (shut down) position. When disconnecting batteries, always disconnect the negative (-) cable first. When recon- necting batteries, always connect the negative (-) cable last.
Page 168 6 - MAINTENANCE Cleaning of the battery 1. Wash the terminal with hot water, and apply grease to the terminals after washing. SMIL16MEX2521AB Battery voltage check NOTICE: if the machine is to be operated for a short time without battery (using a slave battery for starting), use additional current (lights) while engine is running and insulate terminal of battery.
Page 169 6 - MAINTENANCE Starting the engine with booster cable WARNING Improper operation or service of this machine can result in an accident. An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an acci- dent. Connect auxiliary starting cables as instructed in this manual. Failure to comply could result in death or serious injury.
Page 170: Swing Bearing
6 - MAINTENANCE Swing bearing Grease the swing bearing every 250 h. Lubricant: CASE AKCELA 251H EP MULTI-PURPOSE GREASE Swing bearing: two grease fittings Using a grease gun, inject grease of the specified type in the grease points shown in figure. SMIL16MEX0940AA 1.
Page 171: Tightening Torques
6 - MAINTENANCE Tightening torques Check the tightening torques every 250 h (after the first 50 h during the run-in period). Component Bolt size Torque setting Engine mounting bolt (engine–bracket) M10 x 1.25 54.2 – 81.3 N·m (40 – 60 lb ft) Engine mounting bolt (bracket-frame) 96.3 –...
Page 172: Every 500 Hours
6 - MAINTENANCE Every 500 hours Engine oil and filter Replace the engine oil and the engine oil filter every 500 h Lubricant: CASE AKCELA NO. 1™ ENGINE OIL SAE 15W-40 Quantity: 6.7 L (1.8 US gal) NOTE: replace the oil while the engine is warm, but not hot. Doing so helps the oil in flowing. 1.
Page 173 6 - MAINTENANCE 8. Attach a new filter. Turn the filter until the seal touches the filter head, and then tighten it further a half turn by hand. NOTE: do not use a filter wrench for tightening the filter. Overtightening can damage the filter and its seal. A.
Page 174: Fuel Filter
6 - MAINTENANCE Fuel filter WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Replace the fuel filter element every 500 h NOTICE: do not work in any environment in which anything other than fuel will get into fuel lines.
Page 175: Fuel Filter Water Separator
6 - MAINTENANCE 4. Remove the clamps (2) and disconnect the fuel hoses (3) from the fuel filter (1). 5. Remove the fuel filter (1) with the specific wrench. Install a new filter element. 6. Apply a thin film of fuel to the surface of the new fuel filter gasket before tighten it.
Page 176: Air Cleaner
6 - MAINTENANCE Air cleaner CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Clean the air filter every 500 h or when the “air cleaner warning light” appears on the instrument cluster.
Page 177 NOTE: do not use compressed air if there is oil or soot in the element. If the cartridge is greasy: Clean it in water, with suitable detergent. (Consult your CASE CONSTRUCTION dealer). Instructions for using the detergent are printed on the package. NOTE: dry the element out completely before installing it.
Page 178 6 - MAINTENANCE Inspecting the element Check the element for damage by placing an inspection light inside the element. NOTE: change the element if light can be seen through a hole, however small. SMIL16MEX0434AA 6. Remove the secondary element (5). NOTE: the secondary element (5) cannot be cleaned and must be changed.
Page 179: Radiator And Coolers
Blow the air in the opposite direction of the fan air flow. NOTICE: in presence of greasy or oily dust, consult your CASE CONSTRUCTION dealer in order to carry out a spe- cial cleaning operation. NOTICE: use compressed air pressure of maximum 550 kPa (79.8 psi).
Page 180: Radiator Fan
NOTE: never pull or pry on the fan. 2. Check the fan to make sure it is securely mounted. 3. Tighten the cap-screws if necessary. If the fan is dam- aged, consult your CASE CONSTRUCTION dealer to replace the fan. SMIL16MEX0436AA Travel reduction gears Check the travel reduction gears oil level every 500 h.
Page 181: Every 1000 Hours
6 - MAINTENANCE Every 1000 hours Hydraulic oil return filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 182: Pilot Line Filter
6 - MAINTENANCE Pilot line filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 183: Travel Reduction Gears
NOTE: check the condition of the drained oil. If there are pieces of metal or foreign objects in the oil, consult the SMIL16MEX1456AA CASE CONSTRUCTION dealer. 7. Replace the O-ring seal of the drain plug (1). 8. Insert the drain plug (1) with seal tape wrapped around 9.
Page 184: Every 2000 Hours
6 - MAINTENANCE Every 2000 hours Engine coolant WARNING Hazardous chemicals! Coolant can be toxic. Avoid contact with skin, eyes, and clothing. Antidotes: EXTERNAL - Rinse thoroughly with water. Remove soiled clothing. INTERNAL - Rinse the mouth with water. DO NOT induce vomiting. Seek immediate medical attention. EYES - Flush with water.
Page 185 6 - MAINTENANCE Flushing the radiator 6. Fill the system with a mixture of sodium carbonate and water (or a commercially available equivalent). NOTE: use 0.5 kg (1.1 lb) of sodium carbonate for every 23 L (6.1 US gal) of water. 7.
Page 186: Hydraulic Oil Suction Filter
6 - MAINTENANCE Hydraulic oil suction filter WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 187: Every 5000 Hours
6 - MAINTENANCE Every 5000 hours Hydraulic oil WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid temperature should not exceed 40 °C (104 °F). Failure to comply could result in death or serious injury. W0241A WARNING Pressurized system!
Page 188 6 - MAINTENANCE 3. Open the side hood and loosen the filling cap. SMIL16MEX1471BA 4. Place a container with a capacity of 40 L (10.6 US gal) under the drain plug. Loosen the drain plug at the bot- tom of the hydraulic oil tank. 5.
Page 189: When Necessary
6 - MAINTENANCE When necessary Bulb replacement Lighting in the operator compartment 1. Use a flat screwdriver to remove the protective glass of the ceiling light in order to access the bulb (1). SMIL16MEX1117AA 2. Remove the bulb and install a new one of the same wattage in the ceiling light.
Page 190 6 - MAINTENANCE Working lights 1. Remove the two retaining screws. SMIL16MEX0939AA 2. Extract the working light (1) and disconnect the bulb plug (2). SMIL16MEX0935AA 3. Pull the clip outwards (1) and remove the bulb (2). SMIL16MEX0937AA 4. Install a new bulb of the same wattage in the working light.
Page 191: Cab Air Filter
6 - MAINTENANCE Cab air filter CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A Clean the cab heater filter when necessary.
Page 192: Fuel Tank Drain
6 - MAINTENANCE Fuel tank drain WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A Drain water and sediment from the fuel tank when necessary.
Page 193: Fuel Tank Strainer
6 - MAINTENANCE Fuel tank strainer Clean the fuel tank strainer periodically 1. Remove the fuel cap. 2. Remove the fuel tank strainer located inside the fuel filler neck. 3. Inspect the fuel tank strainer for damage. If damaged, discard and replace. If in good condition, clean it in an environmentally safe manner.
Page 194: Control Levers
6 - MAINTENANCE Control levers Grease the hydraulic control levers when necessary Fluid: CASE AKCELA MOLY GREASE 1. Remove the bellow (A) from the control lever. 2. Use a grease gun and grease the joint part (X) and the sliding parts (Y). 3.
Page 195: Fuse And Relay Locations
6 - MAINTENANCE Fuse and relay locations Fuses To access the fuse box (1), open the door (2) located below the operator's seat. The fuse box cover indicates the function and amper- age of each fuse. NOTICE: before changing fuses or relays, turn the starter key to the OFF position.
Page 196 6 - MAINTENANCE SMIL16MEX1480FB Fuse functions (1) Wiper motor, Feed pump 20 A (9) Radio monitor B+ 20 A (2) Horn, cigar preheat 20 A (10) Radio monitor 10 A (3) Safety EPPR 20 A (11) ECU 30 A (4) Starter, Alternator 20 A (12) Aircon heater 30 A (5) Opt/travel 20 A (13) Work light 20 A...
Page 197: Storage
Lower the dozer blade to the ground. 4. Grease the machine thoroughly. The exposed surfaces of the cylinder rods should be greased or covered with a protective film. Consult your CASE CONSTRUCTION Dealer. NOTE: when the machine resumes service, the film will disappear automatically.
Page 198: Periodic Checks
6 - MAINTENANCE Periodic checks WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas. Make sure there is adequate ventilation at all times. Failure to comply could result in death or serious injury. W0156A Every month, check: 1.
Page 199: Starting Up The Machine After Storage
6 - MAINTENANCE Starting up the machine after storage WARNING Unexpected machine movement! Before starting the engine, make sure all controls are in the neutral position. Failure to comply could result in death or serious injury. W0311A WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas.
Page 200 6 - MAINTENANCE 6-64...
Page 201: Troubleshooting
Engine - Troubleshooting NOTE: This chapter describes the easy diagnostic methods for engine-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer. Problem Possible Cause...
Page 202: Electrical Systems - Troubleshooting
Electrical systems - Troubleshooting NOTE: this chapter describes the easy diagnostic methods for electrical system-related problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer. Problem...
Page 203: Other Systems - Troubleshooting
Other systems - Troubleshooting NOTE: this chapter describes the easy diagnostic methods for generic problems and the remedies for them. If you cannot find the cause of a problem or solve a problem, consult the CASE CONSTRUCTION dealer. Problem Possible Cause Correction Track slip out of place.
Page 204 7 - TROUBLESHOOTING...
Page 205: Specifications
8 - SPECIFICATIONS SPECIFICATIONS###_9_### Machine specifications Engine Model Yanmar 3TNV88F-ESHYB Type 4-cycle vertical overhead valve, diesel fuel Cooling method Water cooling Number of cylinders and arrangement 3 cylinders, in-line Firing order 1 - 3 - 2 Combustion chamber type Direct injection type Cylinder bore x stroke 88 mm (3.46 in) x 90 mm (3.54 in) Piston displacement...
Page 206 8 - SPECIFICATIONS Swing motor Type Fixed displacement axial piston motor Capacity 22 cm³/rev (1.3 in³/rev) Relief pressure 19616 kPa (2845 psi) Braking system Automatic, spring applied hydraulic released Braking torque 90.2 N·m (66.5 lb ft) Brake release pressure 1958 – 6378 kPa (284 – 925 psi) Reduction gear type 2 - stage planetary Travel motor...
Page 207 8 - SPECIFICATIONS Number of rollers and shoes on each side Upper roller Lower roller Track shoes...
Page 208: Dimensions
8 - SPECIFICATIONS Dimensions Cab version SMIL16MEX0048FA (A) Overall length 4790 mm (188.6 in) (B) Overall width, with 300 mm (11.8 in) shoe 1740 mm (68.5 in) (C) Overall height 2500 mm (98.4 in) (E) Overall height of cab 2500 mm (98.4 in) (F) Ground clearance of counterweight 540 mm (21.3 in) (H) Minimum ground clearance...
Page 209 8 - SPECIFICATIONS Canopy version SMIL16MEX1545FA (A) Overall length 4790 mm (188.6 in) (B) Overall width, with 300 mm (11.8 in) shoe 1740 mm (68.5 in) (C) Overall height 2500 mm (98.4 in) (E) Overall height of cab 2500 mm (98.4 in) (F) Ground clearance of counterweight 540 mm (21.3 in) (H) Minimum ground clearance...
Page 210 8 - SPECIFICATIONS Working range SMIL16MEX1491FA (A) Maximum digging reach 5315 mm (209.3 in) (A’) Maximum digging reach on ground 5200 mm (204.7 in) (B) Maximum digging depth 3135 mm (123.4 in) (B’) Maximum digging depth (8ft level) 2670 mm (105.1 in) (C) Maximum vertical wall digging depth 2190 mm (86.2 in) (D) Maximum digging height...
Page 211: Weights
8 - SPECIFICATIONS Weights Machine Operating weight (cab version) (*) 3760 kg (8289 lb) Operating weight (canopy version) (**) 3620 kg (7981 lb) Components Upperstructure assembly 1975 kg (4354.1 lb) Main frame weld assembly 460 kg (1014.1 lb) Engine assembly 172 kg (379.2 lb) Main pump assembly 19 kg (42 lb)
Page 212 8 - SPECIFICATIONS...
Page 213: Accessories
9 - ACCESSORIES ACCESSORIES###_10_### Direct fit buckets The minimum lift values as function of the arm length are shown below. The data are referred for working operation with the dozer blade up and 300 mm (11.81 in) shoe rubber. For cab version with 410 kg (903.9 lb) counterweight: •...
Page 214: Auxiliary Hydraulic Circuits
9 - ACCESSORIES Auxiliary hydraulic circuits The machine can provide a single-acting hydraulic circuit or a double-acting hydraulic circuit. • The single-acting hydraulic circuit is intended for usage of attachments such as a hydraulic breaker. • The double–acting hydraulic circuit is intended for usage of attachments such as clamshell or shears. Hydraulic switching The selection between the single-acting hydraulic circuit and the double-acting hydraulic circuit is done acting on...
Page 215 9 - ACCESSORIES Operating controls The flow rate/pressure characteristic of the auxiliary circuit can be set according to the type and to the specifications of the attachment used. NOTICE: before operating any hydraulic attachment be sure to set the proper attachment mode (breaker or crusher) and the proper hydraulic flow rate/pressure characteristic.
Page 216 • Operate the proportional switch to the right to close the clamshell or shear. Consult your CASE CONSTRUCTION dealer to select the optional accessory compatible with your machine and to correctly adjust the flow required for its use.
Page 217 • Operate the proportional switch to the right-hand to ro- tate clockwise the attachment. Consult your CASE CONSTRUCTION dealer to select the optional accessory compatible with your machine and to correctly adjust the flow required for its use.
Page 218 9 - ACCESSORIES Precautions while operating the hydraulic breaker Avoid hitting objects with breaker. The breaker is heav- ier than the bucket and lowers faster. This may cause damages to the breaker, attachment, and upperstructure. Always lower the breaker slowly until the chisel point touches the object to be broken before starting breaker operation.
Page 219 9 - ACCESSORIES Do not operate the breaker to the side of the machine. The machine may become unstable and undercarriage components life may be reduced. SMIL16MEX0465AA Operate the excavator carefully to avoid hitting the boom with the hydraulic breaker. SMIL16MEX0466AA Do not operate the breaker while striking.
Page 220: Hydraulic Oil - Breaker/Nibbler
9 - ACCESSORIES Hydraulic oil - breaker/nibbler When using the hydraulic breaker, hydraulic fluid deteriorates more quickly than during ordinary digging. Check the hydraulic fluid level more frequently. In addition, when changing the filters, also check the condition of the hydraulic fluid.
Page 221: Load Handling
9 - ACCESSORIES Load handling WARNING Crushing hazard! During load handling operations, it is very important to adhere strictly to the instructions given in this manual and local legislation. Failure to comply could result in death or serious injury. W0257A WARNING Improper operation or service of this machine can result in an accident.
Page 222 9 - ACCESSORIES To handle suspended loads proceed as described below: • Evaluate (if not known) the mass of the object to be handled. • Press the ON side of the overload switch (1) to acti- vate the overload warning alarm. The overload warning alarm is intended to avoid lifting of excessive loads.
Page 223: Thumb Bracket
9 - ACCESSORIES Thumb bracket The arm can be equipped with the bracket in order to in- stall a hydraulic thumb. NOTE: consult your CASE CONSTRUCTION dealer to select the hydraulic thumb compatible with your machine and to install it correctly. SMIL16MEX1106AA...
Page 224: Rotating Beacon
Rotating beacon When you operate a machine on a road or beside a road, a rotating beacon is required to avoid any traffic accident. Please contact your CASE CONSTRUCTION dealer to install it. SMIL16MEX0021AA During the machine transfer, change the position of the lamp to the horizontal position.
Page 225 Index ###_Index_### Air cleaner ..........6-40 Air conditioning control .
Page 226 Handling the machine ........Hand signals .
Page 227 Starting up the machine after storage ....... . 6-63 Stopping the engine ........4-20 Storage compartment .
Page 228 Dealer’s stamp CNH Industrial Italia S.p.A. reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

CASE CONSTRUCTION CX37C Operator's Manual

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