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Summary of Contents for Smipack T450
- Page 1 Use and maintenance manual T450 - T650E - T650EF - T650 - T650F USE AND MAINTENANCE MANUAL Heat-shrinking tunnel T450 - T650E- T650EF T650-T650F MANUAL CODE: DM210060 CREATION DATE: 31.07.2000 RELEASE: RELEASE DATE: 07.02.2006 61 / 284...
- Page 2 SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel. +39.0345.40400 - Fax +39.0345.40409. 62 / 284...
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Page 3: Table Of Contents
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F SUMMARY REGULATIONS AND GENERAL INSTRUCTIONS ......65 1.1. HOW TO CONSULT AND USE THIS MANUAL ..............65 1.2. WARRANTY CONDITIONS ....................65 1.3. LEGAL REFERENCES ...................... 66 1.4. - Page 4 5.3. LIST OF SPARE PARTS ....................84 TAV. 1. TRANSFORMER GROUP T450 - T650E ....................84 TAV. 2. TRANSFORMER GROUP T450 220V 3PH - T650EF - T650 - T650F ..........85 TAV. 3. TRANSFORMER GROUP T650EF 220V 3PHF ................... 86 TAV. 4.
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Page 5: Regulations And General Instructions
We would like to thank you in advance for all the suggestions that you may want to forward to us in order to bring about further improvements to the machine. SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel. +39.0345.40400 - Fax +39.0345.40409 1.2 WARRANTY CONDITIONS... -
Page 6: Legal References
• Do not install the machine in areas posing a risk of explosion or fire. • Do not temper with, remove or modify the safety devices; in such cases SMIPACK S.p.A. declines any responsibility on the safety of its machines. -
Page 7: Legend
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F adhere to both the regulations for the prevention of accidents and the safety regulations of the Country of destination of the machine and the plant, besides the instructions, warnings and general rules concerning the safety included in this manual. - Page 8 1. Regulations and general instructions DANGER TRAPPING BETWEEN MECHANICAL MEMBERS. DANGER OF SHEARING. DO NOT CARRY OUT MAINTENANCE WITH MEMBERS IN MOVEMENT. WARNING! BEFORE OPERATING, CHECK THAT THE MACHINE TYPE IS THE ONE THAT HAS BEEN BOUGHT. 68 / 284...
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Page 9: Tunnel Installation
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F 2. TUNNEL INSTALLATION 2.1 DESCRIPTION OF THE MACHINE Fig. 2.1.1 GLOSSARY OUTLET FAN ( T650EF - T650F) FANS MOTOR DEFLECTORS MAIN SWITCH CONVEYOR COOLING FANS ( T650EF - T650F) 2.2 CONTROL SYSTEMS... -
Page 10: Weight And Dimensions Of The Packed Tunnel
1630 1010 WEIGHT 2.5 TRANSPORT AND UNPACKING SMIPACK S.p.A. in function of the means of transport and of the type of products to be shipped utilizes packagings adequate to guarantee the integrity and preservation during transportation. It is recommended to handle with great care the machine during transport and positioning. -
Page 11: Assembly Of The Machinefp560/A And Fp870A With The Tunnel
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F The lifting of the machine module must be carried out by means of hoisting systems operating from below; due to the packaging modalities, it is not possible to use hoisting systems operating from above. -
Page 12: Positioning Tunnel Roller T450
2. Tunnel installation 2.7 POSITIONING TUNNEL ROLLER T450 Fig. 2.7.1 Insert the roller conveyor belt into 1 the attachments of the tunnel's conveyor belt and lock it with the roller 2 in the special holes 3. In assembly phase do not push... -
Page 13: Technical Data For The Electric Connection
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F EARTHENING IS COMPULSORY! The connection of the tunnel to the mains must be performed in compliance with the regulation s in force in the country of the user. - Page 14 2. Tunnel installation ATTENTION! The pressure and the plate acoustical power of the machine can change depending on the material of containers to be packaged. Therefore, the user must perform an assessment on the noise exposure of his personnel in accordance with the types of packages worked, so as to equip his operators with suitable personal protection equipment.
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Page 15: Information On The Tunnel
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F 3. INFORMATION ON THE TUNNEL The T series tunnel has been designed to heat shrink the film. The tunnel's conveyor belt is connected to the machine's belt end BP. -
Page 16: Deflector Regulation
However, some films might tear if the rollers turn, because of the strict adherence of the film to the rollers. In order to find the best solution for each kind of film, the tunnel T450 can handle the product both with turning rollers and with fixed rollers. -
Page 17: Operating The Machine With The Oven In Heat Shrinking Mode
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F 3.5 OPERATING THE MACHINE WITH THE OVEN IN HEAT SHRINKING MODE Fig. 3.5.1 Once the sealing on the packaging machine has concluded, the machine’s conveyor belt transports the product onto the tunnel’s belt. The pack enters the tunnel for the heat shrinking process. -
Page 18: Tunnel Limitations And Specifications Of Use
3. Information on the tunnel 3.6 TUNNEL LIMITATIONS AND SPECIFICATIONS OF USE DANGEROUS AREAS: • Do not touch the inside of the oven during or immediately after a packaging. Danger of burns due to the residual heat. • Do not use the machine if the fans break. •... -
Page 19: Preparation To The Use Of The Tunnel
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F 4. PREPARATION TO THE USE OF THE TUNNEL 4.1 MACHINE START UP Rotate the main switch to position 1. After the main video page, the tunnel's present temperature is signalled on the first line while symbols indicate the state of operation on the second line. -
Page 20: Operating Mode Menu [F2]
4. Preparation to the use of the tunnel Fig. 4.2.1 Tunnel Esc=OFF Enter=ON The tunnel can be turned off in the same way. When the tunnel is hot always turn it off using the push-button [F1]. IIn this way the oven's cooling procedure is activated: fans and belt keep on turning until the temperature drops below 80°C. -
Page 21: Parameters Menu [F3 And +]
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Fig. 4.5.1 Conveyor speed40 The parameter sets the conveyor belt speed in values from 0 to 40 with an increase of 1 unit. Tab. 4.5.2 Set speed... -
Page 22: Legend Of The Symbols And Display Messages
4. Preparation to the use of the tunnel Tab. 4.6.2 Pressed key Video page “F3” e “+” Parameters menu Italiano “+” Parameters menu Francais “+” Parameters menu Deutsch “+” Parameters menu English “+” Parameters menu Espanol 2 • Contrast By pressing the key [ ] you pass to the video page that allows you to set the LCD contrast. -
Page 23: Routine Maintenance
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F 5. ROUTINE MAINTENANCE PRECAUTIONS DURING ROUTINE MAINTENANCE. Before starting any maintenance operation, described in this chapter, unless otherwise required, switch the machine off, switch the voltage off, acting on the main switch and pull out the power supply cable from the mains. -
Page 24: Lubrification
5.3 LIST OF SPARE PARTS In order to be able to appropriately carry out routine maintenance, it is necessary to always have available the following set of accessories and spare parts: Tav. 1 - Transformer group T450 - T650E Pos. Description spare parts... -
Page 25: Tav. 2. Transformer Group T450 220V 3Ph - T650Ef - T650 - T650F
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 2 - Transformer group T450 - T650EF - T650 - T650F 220V 3PH Pos. Description spare parts T450 220V T650EF T650 T650F SWITCH EP010139 EP010139 EP010139... -
Page 26: Tav. 3. Transformer Group T650Ef 220V 3Phf
5. Routine maintenance Tav. 3 - Transformer group T650EF 220V 3PH Pos. Description spare parts T650EF 220V 3PH SWITCH EP010178 FUSIBILE EE500016 FUSE SOCKET EE500022 RELAY SWITCH EE100104 CONTACT EP010098 TERMINALS SOCKET EP010099 SELECTOR EP010096 FUSE SOCKET TERMINAL EK200004 FUSE EE500042 FUSE SOCKET TERMINAL EK200004... -
Page 27: Tav. 4
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 4 Description Pos. T450 T650E T650EF T650 T650F spare parts HEATING ELEMENT MA106977 MA108253 MA109347 MA107406 MA108253 PLATE MA216080 MA218631 MA218631 MA218631 MA218631 PLATE MA217309 MA217309... -
Page 28: Tav. 5
5. Routine maintenance Tav. 5 Description Pos. T450 T650E T650EF T650 T650F spare parts MOTOR EM600014 EM600014 EM600201 EM600014 EM600014 PANEL MA232531 MA232531 MA232531 MA232531 MA232531 MF900757 MF900757 MF900522 MF900757 MF900757 88 / 284... -
Page 29: Tav. 6
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 6 Description Pos. T450 T650E T650EF T650 T650F spare parts INLET CURTAIN MA215611 MA226860 MA226853 MA226860 MA226853 INLET CURTAIN MA215613 MA226861 MA226849 MA226861 MA226849 OUTLET CURTAIN... -
Page 30: Tav. 7. T450 With Turning Roller
5. Routine maintenance Tav. 7 - T450 with turning roller Pos. Description spare parts T450 with turning roller MOTOR EM600013 GEAR BOX EM650304 SHAFT MA112112 BEARING MF801062 DETAILS GROUP MH200037 PINION MA401549 SHAFT MA112046 CHAIN GROUP MH290008 MA112051 MA112052 PINION... -
Page 31: Tav. 8. T450 With Turning Roller
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 8 - T450 with turning roller Pos. Description spare parts T450 with turning roller CHAIN MA701564 RUBBER ROLLER MA701242 RUBBER ROLLER MA701243 91 / 284... -
Page 32: Tav. 9. T450
5. Routine maintenance Tav. 9 - T450 Pos. Description spare parts T450 MOTOR EM600013 GEAR BOX EM650205 SHAFT MA106796 ROUND BAR MA106804 SHAFT MA106811 CHAIN GUIDE MA225998 TUBE MA302754 PINION MA401217 PINION MA401253 ROLLER MH200037 BEARING MF800291 SUPPORT MF800292 CHAIN GROUP... -
Page 33: Tav. 10. T450
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 10 - T450 Pos. Description spare parts T450 SECTION BAR MA303044 CHAIN MA700553 93 / 284... -
Page 34: Tav. 11. T650E With Turning Roller
5. Routine maintenance Tav. 11 - T650E with turning roller Pos. Description spare parts T650E with turning roller MOTOR EM600013 GEAR BOX EM650205 SHAFT MA107452 PINION MA401253 BEARING MF800291 SUPPORT MF800292 PINION MA401217 SHAFT MA107453 CHAIN GROUP MH290007 ROLLER MH200046 TUBE MA303069 ROUND BAR... -
Page 35: Tav. 12. T650E With Turning Roller
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 12 - T650E with turning roller Pos. Description spare parts T650E with turning roller CHAIN MA701419 RUBBER ROLLER MA701259 RUBBER ROLLER MA701260 95 / 284... -
Page 36: Tav. 13. T650Ef
5. Routine maintenance Tav. 13 - T650EF Pos. Description spare parts T650EF MOTOR EM600013 GEAR BOX EM650243 SPACER MA108277 SHAFT MA107452 ROLLER MF500478 SHAFT MA107453 PLATE MA226864 SUPPORT MF800292 BEARING MF800291 PINION MA401379 CHAIN GROUP MH290004 PINION MA401217 96 / 284... -
Page 37: Tav. 14. T650Ef
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 14 - T650EF Pos. Description spare parts T650EF CHAIN MA700815 SECTION BAR MA303059 97 / 284... -
Page 38: Tav. 15. T650
5. Routine maintenance Tav. 15 - T650 Pos. Description spare parts T650 MOTOR EM600013 GEAR BOX EM650205 ROUND BAR MA106804 SHAFT MA107452 SHAFT MA107453 ROUND BAR MA107454 FLAT BAR MA217420 TUBE MA303069 PINION MA401217 PINION MA401253 ROLLER MF500361 BEARING MF800291 SUPPORT MF800292 CHAIN GROUP... -
Page 39: Tav. 16. T650
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 16 - T650 Pos. Description spare parts T650 CHAIN MA700649 SECTION BAR MA303059 99 / 284... -
Page 40: Tav. 17. T650 With Turning Roller
5. Routine maintenance Tav. 17 - T650 with turning roller Pos. Description spare parts T650 with turning roller MOTOR EM600013 GEAR BOX EM650174 ROUND BAR MA106804 SHAFT MA107452 SHAFT MA107453 ROUND BAR MA107454 TUBE MA303069 PINION MA401217 PINION MA401253 BEARING MF800291 SUPPORT MF800292... -
Page 41: Tav. 18. T650 With Turning Roller
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 18 - T650 with turning roller Pos. Description spare parts T650 with turning roller CHAIN MA701261 RUBBER ROLLER MA701259 RUBBER ROLLER MA701260 101 / 284... -
Page 42: Tav. 19. T650F
5. Routine maintenance Tav. 19 - T650F Pos. Description spare parts T650F MOTOR EM600135 GEAR BOX EM650243 SHAFT MA107452 SHAFT MA107453 FLAT BAR MA217420 FLAT BAR MA218527 PINION MA401217 PINION MA401379 CHAIN MA500574 BEARING MF800291 SUPPORT MF800292 CHAIN GROUP MH290003 FLAT BAR MA226864 102 / 284... -
Page 43: Tav. 20. T650F
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 20 - T650F Pos. Description spare parts T650F CHAIN MA700701 SECTION BAR MA303059 103 / 284... -
Page 44: Tav. 21
5. Routine maintenance Tav. 21 Description Pos. T450 T650E T650EF T650 T650F spare parts EM400067 EM400067 WASHER MF300915 MF300915 HANDLE MF900857 MF900857 104 / 284... -
Page 45: Tav. 22
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F Tav. 22 Description Pos. T450 T650E T650EF T650 T650F spare parts EK020022 EK020022 CABLE EG010459 EG010459 105 / 284... -
Page 46: Wiring Diagram T450
5. Routine maintenance 5.4 WIRING DIAGRAM T450 T450 CODE INPUT TRANSFORMER FUSE 500 mA EE500043 OUTPUT TRANSFORMER FUSE 3,15 A EE500042 CARD FEED FUSE BELT MOTOR OUTLET FUSE THERMOMAGNETIC SWITCH 13-18A EE200153 MAIN SWITCH 32 A EP010139 CONVEYOR BELT MOTOR... -
Page 47: Wiring Diagram T450 (220V)
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F 5.5 WIRING DIAGRAM T450 (220V) T450 (220V) CODE INPUT TRANSFORMER FUSE EE500026 OUTPUT TRANSFORMER FUSE 3,15 A EE500042 CARD FEED FUSE BELT MOTOR OUTLET FUSE THERMOMAGNETIC SWITCH... -
Page 48: Wiring Diagram T650E
5. Routine maintenance 5.6 WIRING DIAGRAM T650E T650E CODE INPUT TRANSFORMER FUSE 500 mA EE500043 OUTPUT TRANSFORMER FUSE 3,15 A EE500042 CARD FEED FUSE BELT MOTOR OUTLET FUSE THERMOMAGNETIC SWITCH 13-18A EE200153 MAIN SWITCH 32 A EP010139 CONVEYOR BELT MOTOR 180 W EM600013 SHRINKING FAN MOTOR... -
Page 49: Wiring Diagram T650Ef
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F 5.7 WIRING DIAGRAM T650EF T650EF CODE INPUT TRANSFORMER FUSE EE500054 OUTPUT TRANSFORMER FUSE 3,15 A EE500042 CARD FEED FUSE BELT MOTOR OUTLET FUSE THERMOMAGNETIC SWITCH 24-32 A... - Page 50 5. Routine maintenance 5.8 WIRING DIAGRAM T650EF (220V) T650EF (220V) 3PH CODE INPUT TRANSFORMER FUSE EE500026 OUTPUT TRANSFORMER FUSE 3,15 A EE500042 CARD FEED FUSE BELT MOTOR OUTLET FUSE GENERAL FUSE 40 A EE500016 CHAIN COOLING FAN FUSE EE500031 MAIN SWITCH SELECTOR 40 A EP010178...
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Page 51: Wiring Diagram T650
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F 5.9 WIRING DIAGRAM T650 T650 CODE INPUT TRANSFORMER FUSE EE500054 OUTPUT TRANSFORMER FUSE 3,15 A EE500042 CARD FEED FUSE BELT MOTOR OUTLET FUSE THERMOMAGNETIC SWITCH 24-32 A... -
Page 52: Wiring Diagram T650F
5. Routine maintenance 5.10 WIRING DIAGRAM T650F T650F CODE INPUT TRANSFORMER FUSE EE500054 OUTPUT TRANSFORMER FUSE 3,15 A EE500042 CARD FEED FUSE BELT MOTOR OUTLET FUSE THERMOMAGNETIC SWITCH 24-32A EE200154 CHAIN COOLING FAN FUSE EE500031 MAIN SWITCH 32 A EP010139 SELECTOR CONVEYOR BELT MOTOR 290 W... -
Page 53: Anomalies And Failures - How To Remedy
Use and maintenance manual T450 - T650E - T650EF - T650 - T650F 6. ANOMALIES AND FAILURES – HOW TO REMEDY 6.1 POSSIBLE CAUSES AND REMEDIES Tab. 6.1.1 PROBLEMA CAUSE SOLUTION THE TUNNEL DOES CHECK THAT THE HEAT HEAT-SHRINKING SHRINK SYMBOL APPEARS... - Page 54 6. Anomalies and failures – how to remedy PROBLEM 1: Fin temperature too high: Solution: • Make sure that the air intakes are not obstructed (turn off the power supply before carrying out any type of cleaning). • Make sure that the cooling fan is operating correctly. •...
- Page 55 Use and maintenance manual T450 - T650E - T650EF - T650 - T650F PROBLEM 11: Lack of one phase on power supply: Solution: • Make sure that all the three phases come from the mains. • Check the cables connection; connect them again, if necessary.
- Page 56 SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to the proper or improper use of this publication or of the system software. SMIPACK S.p.A. has the right to make technical modification on their system and in their manual without informing the users.
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Questions and answers
Necesito el manual del túnel para termoencoger T450
You can find the manual for the Smipack T450 shrink tunnel online. It is available for free viewing or downloading in PDF format. The manual includes use and maintenance instructions for models T450, T650E, T650EF, T650, and T650F.
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I have smi pack 650 machine .one problem have in machine when we press machine on push button .sealing arm come down but after sealing come again and again no stop please help us