Jasic EVOLVE 200 User Manual
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Jasic EVOLVE 200 User Manual

Jasic EVOLVE 200 User Manual

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EVOLVE 200 USER MANUAL
EVOLVE 200
USER MANUAL
REV.20201219

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Summary of Contents for Jasic EVOLVE 200

  • Page 1 EVOLVE 200 USER MANUAL EVOLVE 200 USER MANUAL REV.20201219...

  • Page 2: Table Of Contents

    EVOLVE 200 USER MANUAL CONTENTS 1. Product overview ........................1 1.1 Conformity declaration ......................2 1.2 Front panel general descriptions .................... 6 1.3 Boot up self-test and display ....................7 1.4 Photos of the machine and instructions ................. 8 1.5 Main parameters of the welding machine ................9 1.6 Wi-Fi connection ........................

  • Page 3: Product Overview

    Relevant design plans and manufacturing technologies of this product are patented. Operate after reading this manual carefully. 1. JASIC has the right to revise this manual at any time without prior notice. 2. Though contents in this manual have been carefully checked, inaccuracies might have occurred. For any inaccuracy, please contact us.

  • Page 4: Conformity Declaration

    EVOLVE 200 USER MANUAL 1.1 Conformity declaration IN CASE OF BAD OPERATION YOU DEMAND THE ATTENDANCE OF QUALIFIED STAFF The equipment doesn’t comply with EN/ IEC 61000-3-12. The installer or the user must be sure that it can be connected to the public low voltage power line, if necessary, in consultation with the network distributor.
  • Page 5 EVOLVE 200 USER MANUAL RISK OF FIRE AND BURNS Sparks (sprays) may cause fires and burn the skin; you should therefore make sure there are no inflammable materials in the area, and wear appropriate protective garments. NOISE This machine does not directly produce noise exceeding 80dB. The plasma cutting/welding procedure may produce noise levels beyond said limit;...
  • Page 6 EVOLVE 200 USER MANUAL 1.1.3 Ecodesign Regulations The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the Regulation 2019/1784/EU. Maximum idle state power Minimum power source Model Equivalent model (watt) efficiency % consumption No equivalent model...
  • Page 7 EVOLVE 200 USER MANUAL Serial Number of the product AA = year of production BB = week of production CCC = progressive number Symbol of welding current source type Conformity references Output data Power supply data Protection data / symbols / other...

  • Page 8: Front Panel General Descriptions

    EVOLVE 200 USER MANUAL 1.2 Front panel general descriptions 1.2.1 Button descriptions BUTTON1-MODE：Mode change BUTTON2-2T/4T：Welding operate mode change BUTTON3-PROG：Welding materials selection BUTTON4-SETTINGJOB：Welding technology parameter selection 1.2.2 Knob KNOB1: Current and wire speed knob KNOB2: Voltage and ARC length knob 1.2.3 Front panel commands descriptions FRONT PANEL COMANDS DESCRIPTIONS Fig.1...

  • Page 9: Boot Up Self-Test And Display

    EVOLVE 200 USER MANUAL 1.2.4 Front panel display descriptions During the welding process, the display shows the real output current and voltage. At the end of the welding process, the display shows latest welding values of the output current and voltage.

  • Page 10: Photos Of The Machine And Instructions

    EVOLVE 200 USER MANUAL 1.4 Photos of the machine and instructions Photos of the machine and instructions are as follows: Code Name Description Refer to schematics MOTHER BOARD TJ010 COMMUNICATION BOARD TJ003 EMC BOARD TJ013 TRANSFORMER THE MAIN TRANSFORMER MOTOR...

  • Page 11: Main Parameters Of The Welding Machine

    EVOLVE 200 USER MANUAL 1.5 Main parameters of the welding machine Model MIG200P(N2D1) Input power AC230V single-phase 50/60Hz Rated input capacity 5.83KVA Power factor 0.65 Rated efficiency Rated no-load voltage MMA 180A/27.2V Input Rated maximum output Lift TIG 200A/18V MIG 200A/24V...

  • Page 12: Wi-Fi Connection

    EVOLVE 200 USER MANUAL 1.6 Wi-Fi connection The machine can be connected in a Wi-Fi network. By Wi-Fi connection, it is possible to upgrade the machine firmware, use the app mobile as remote control, and save welding data in the JTE cloud.

  • Page 13: Instructions For Welding Function

    EVOLVE 200 USER MANUAL 2. Instructions for welding function 2.1 Welding mode instructions Welding mode includes: MMA mode, TIG mode and MIG mode. By pressing the MODE button, the work mode starts flashing. By the left knob on the front panel, it is possible to choose between MMA to TIG or MIG mode.

  • Page 14: Welding Operate Mode Instructions

    EVOLVE 200 USER MANUAL 2.2 Welding operate mode instructions Welding operate mode includes: 2T mode, 4T mode and SP mode. Welding operate mode is switched by pushing the 2T/4T button, three kinds of Welding mode corresponding schematic diagrams as shown below.
  • Page 15 EVOLVE 200 USER MANUAL 4T 2T/4T + GLICK FUNCTION ON (example) 4T 2T/4T+GLICK FUNCTION ON Slope DOWN set to 0 (example)

  • Page 16: Welding Materials Selection Instructions

    EVOLVE 200 USER MANUAL 4T 2T/4T + GLICK FUNCTION ON Slope UP set to 0 (example) 2.3 Welding materials selection instructions MMA, TIG and MIG mode all contain Welding materials, specifications and synergic select functions. Select Welding materials and specifications by pushing the PROG button, the program will match the corresponding welding condition automatically according to the selected welding materials and specifications.

  • Page 17: Mma Welding Function Instructions

    EVOLVE 200 USER MANUAL 2.6 MMA welding function instructions 2.6.1MMA welding connection caption Connect the electrode holder to the positive polarity and the earth clamp plugs to the negative polarity. the electrode holder the earth clamp plugs 2.6.2 VRD set and instructions This function reduces the output no-load voltage at a value less than 25V in a very short time.
  • Page 18 EVOLVE 200 USER MANUAL...
  • Page 19 EVOLVE 200 USER MANUAL 2.6.3 MMA manual mode setting 2.6.3.1 MMA welding display MMA welding display is as follows: In this case, there was a set current of 70 A with the VRD set in On position, and the system set a synergy for the stainless steel with 2,0 mm electrodes.
  • Page 20 EVOLVE 200 USER MANUAL Rotate KNOB2 to adjust the arc force %. SETTING MENU Push the SETTING button to enter in the setting menu. SELECT the sub menu by knob1 and confirm by pushing the knob1. - Technical Parameter (See Table 2.2)
  • Page 21 EVOLVE 200 USER MANUAL 2.6.4 MMA synergic mode setting Press the PROG button to select the synergic material. To select the ELECTRODE DIAMETER, push the PROG button twice until the diameter is flashing on the display. Rotate KNOB 1 to select the diameter and confirm selection by pressing KNOB 1.
  • Page 22 EVOLVE 200 USER MANUAL On the right side, the display will show the thickness of the work part with selected current. The 2T/4T button can be used to set VRD ON or VRD OFF. The electrode synergic settings are similar for other materials.

  • Page 23: Tig Welding Function Instructions

    EVOLVE 200 USER MANUAL 2.7 TIG welding function instructions 2.7.1 TIG welding connection caption Connect the earth cable of workpiece to the positive polarity. Connect the TIG torch to the negative polarity. Connect the auxiliary plug of the torch. Connect the gas hose of torch to the output nipple.
  • Page 24 EVOLVE 200 USER MANUAL 2.7.2 TIG welding display and function instructions 2.7.2.1 TIG welding display TIG welding display is as follows: In this case, there was a set current of 100A with Welding operate mode selected 2T, the system set a synergy for the stainless steel with 1, 6 mm electrodes.
  • Page 25 EVOLVE 200 USER MANUAL Press the PROG button twice to enter in the tungsten diameter selection menu. Select the diameter by KNOB1 and confirm by pushing the KNOB1. 2.7.2.3 2T/4T Setting Push the 2T/4T button to enter in the 2T/4T menu.
  • Page 26 EVOLVE 200 USER MANUAL 2.7.3 SETTING TIG PULSE 2.7.3.1 Electrode adjustments To select the TYPE of TIG MODE, push the MODE button twice. Select the TIG TYPE by rotating KNOB1 and confirm by pushing the KNOB1. Press the PROG button twice to enter in the tungsten diameter selection menu.
  • Page 27 EVOLVE 200 USER MANUAL 2.7.4 SETTING TIG MIX 2.7.4.1 Electrode adjustments To select the TYPE of TIG MODE, push the MODE button twice. Select the TIG TYPE by rotating KNOB1 and confirm by pushing the KNOB1. Press the PROG button twice to enter in the tungsten diameter selection menu.
  • Page 28 EVOLVE 200 USER MANUAL 2.7.5 TIG STANDARD SETTING The standard manual is always supported by a default setting of the advanced setting data. The default settings help to have the optimizations of the trigger parameters. The display shows: -in the top line, the TIG mode type and 2T/4T set (2T, 4T, SP).
  • Page 29 EVOLVE 200 USER MANUAL Table 2.1: TECHNICAL PARAMETER MENU IN TIG MODE MODE SP (spot) TIG STD - pre gas - pre gas - pre gas -Time Slope up -I start -I start -Time Slope down -Slope up -Slope up...

  • Page 30: Mig Welding Function Instructions

    EVOLVE 200 USER MANUAL 2.8 MIG welding function instructions 2.8.1 MIG WELDING connection caption Connect the gas bottle to gas input nipple on the back side. Connect the MIG gun to the socket. Connect the earth cable of workpiece to the negative polarity.
  • Page 31 EVOLVE 200 USER MANUAL 2.8.2 MIG welding display and function instructions 2.8.2.1 MIG welding display MIG welding display is as follows: cOnce the self test 2T/4T is finished, the display shows the last work session before the last machine shutdown.
  • Page 32 EVOLVE 200 USER MANUAL 2.8.2.4 MIG welding material setting Press the PROG button to enter in the material selection menu. Select the material by KNOB1 and confirm by pushing the KNOB1. 2.8.2.5 MIG solder wire diameter setting Press the PROG button twice to select and enter in the diameter selection menu.
  • Page 33 EVOLVE 200 USER MANUAL 2.8.2.8 SETTINGS IN MIG MODE Select the menu by the MODE button and confirm by pushing KNOB1. Go in the back menu by pushing the KNOB1 or setting button. SETTING MENU Push the SETTING button to enter in the setting menu.
  • Page 34 EVOLVE 200 USER MANUAL 2.8.3 JOBS The machine can save up Nr.100 Jobs in the MIG Synergic mode. 10 Demo Jobs are available from Job 101 to Job 110. If a Job is selected, the reference Nr. of the Job is showing in the display.
  • Page 35 EVOLVE 200 USER MANUAL In this case, the display asks confirmation to overwrite the existing job with new data. Confirm by pushing the knob1 or exit by pushing a button. 2.8.3.3 Job LOAD There is possibility to load a Job in two ways:...
  • Page 36 EVOLVE 200 USER MANUAL 2.8.3.5 Job MAKER The Jobs can also be defined by APP mobile and /or JTE Cloud. By the Job maker, it is possible to define a free Job description and define the job protection level. Job DESCRIPTION By the App Mobile or the Cloud, it is possible add a short description of the Job.
  • Page 37 EVOLVE 200 USER MANUAL Set the wire speed by KNOB1 (left knob). In the central and right side, the display shows the arc voltage. Set the arc voltage by KNOB2 (right knob). 2.8.5 MIG synergic mode setting Press the PROG button to enter in the MYG TYPE menu.
  • Page 38 EVOLVE 200 USER MANUAL 2.8.6 MIG PULSE mode setting Press the PROG button to enter in the MIG TYPE menu. Select the SYNERGIC MODE by KNOB1 and confirm by pushing the KNOB1. The material, diameter of wire, and gas are as the latest MIG setting.
  • Page 39 EVOLVE 200 USER MANUAL Set the ARC VOLTAGE by the KNOB2. Wire consumption information: It is possible to show the wire consumption in the display: a) By left knob, you can change the set of the current, after the right side of the display shows the material thickness, if you push the right knob, the wire consumption will be shown.
  • Page 40 EVOLVE 200 USER MANUAL Table 2.2: TECHNICAL PARAMETER MENU IN MIG MODE MODE SP (spot) MIG MAN - INDUCTANCE - INDUCTANCE - INDUCTANCE - post gas (sec) post gas (sec) post gas (sec) pre gas- pre gas- pre gas- DROP IND...

  • Page 41: Instructions For Mobile Application

    EVOLVE 200 USER MANUAL 3. Instructions for MOBILE Application 3.1 REMOTE CONTROLS MIG TORCH DIGITAL (Optional:This chapter will be effective when this accessory is selected) Top Button sets the current (or the voltage in MIG manual) Left Button – Adjust the arc length...

  • Page 42: Remote Control App Mobile

    EVOLVE 200 USER MANUAL MMA REMOTE CONTROL ANALOG POTENTIOMETER Regulation by the MMA remote control from minimum current setting, to the current set. For the connections details, contact the service center. 3.2 REMOTE CONTROL APP MOBILE By the app mobile, it is possible to set the machine data by your mobile.

  • Page 43: Remote Control Connection

    EVOLVE 200 USER MANUAL 4.1 Remote control connection...

  • Page 44: Alarms Of The Machine And Troubleshooting

    EVOLVE 200 USER MANUAL 5. Alarms of the machine and troubleshooting Table 5.1 Alarms of the machine and troubleshooting ALARM SHORT DESCRIPTION USER USER USER USER USER CODE DESCRIPTION ACTION 1 ACTION 2 CAUSE1 CAUSE2 ALARM_VREFINT ANOMALY IN THE POWER OFF /...
  • Page 45 EVOLVE 200 USER MANUAL Table 5.1 Alarms of the machine and troubleshooting ALARM SHORT DESCRIPTION USER USER USER USER USER CODE DESCRIPTION ACTION 1 ACTION 2 CAUSE1 CAUSE2 ALARM_PWM_INVERTE STARTUP TEST POWER OFF / CONTACT THE ANOMALY IN THE CONTROL...

  • Page 46: Appendix 1 Spare Functions Instructions

    EVOLVE 200 USER MANUAL Appendix 1 SPARE FUNCTIONS instructions FAN CONTROL : The ON /OFF of the fan is controlled automatically. The fan works if the internal inverter temperature is >30°C during the welding. The fan works in standby mode of the machine if the internal inverter temperature is >40°C...
  • Page 47 EVOLVE 200 USER MANUAL Software update Software update Contains Firmware Version software update and DITER Firmware Version software update. Select the Firmware Version as the following picture can upgrade or lower the mainboard Firmware Version. Select the DITER Firmware Version can upgrade or lower the DITER Firmware Version.
  • Page 48 EVOLVE 200 USER MANUAL Welding procedure test report It will be paid services of providing the Welding procedure test report. On the premise of the service being paid,to open a Welding procedure test report,click on the WELDING REPORTS and the Weld List in turn shown in the following picture.
  • Page 49 EVOLVE 200 USER MANUAL The information of Machine,Weld and Results is in the picture shown above. The welding data of the Weld ID 167151 is shown in the following picture. The welding Parameters of the Weld ID 167151 is shown in the following picture which contains:Mode,PRG and Settings.
  • Page 50 EVOLVE 200 USER MANUAL...

  • Page 51: Appendix 2 Machine Schematics

    EVOLVE 200 USER MANUAL Appendix 2 MACHINE SCHEMATICS...

  • Page 52: Appendix 3 Spare Part List

    EVOLVE 200 USER MANUAL Appendix 3 SPARE PART LIST Spare parts list (*spare part list as required from REGULATION (EU) 2019/1784) Number Description control panel;* polarity switching device equipment housing;* welding torch;* gas supply hose(s);* gas supply regulator(s);* wire feeder fan(s);*...
  • Page 53 EVOLVE 200 USER MANUAL...
  • Page 54 EVOLVE 200 USER MANUAL Ref 3 Ref 4 Ref 5...

  • Page 55: Appendix 4 Tig Synergic Programs Table

    EVOLVE 200 USER MANUAL Appendix 4 TIG synergic programs table Material Electrode tungsten size 1,6; 2,4 mm CrNi Stainless steel 308-316 1,6; 2,4 mm...

  • Page 56: Appendix 5 Mig Synergic Programs Table

    EVOLVE 200 USER MANUAL Appendix 5 MIG synergic programs table Weld Mode Weld Material Weld Gas Wire Diameter (mm） 80/20 92/8 SST (CrNi) 98/2 AlMg5 Argon AlSi5 Argon Al 99,9 Argon Cusi3 Argon 80/20 92/8 SST (CrNi) 98/2 PULSE / TWIN PULSE...

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