Cleveland KDL-SH Operator's Manual

Cleveland KDL-SH Operator's Manual

Floor model direct steam kettles
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Operators Manual
Installation, Operation & Service
Floor Model Direct Steam Kettles
MODELS:
KDL, KDL-T, KDL-SH, KDL-TSH,
KDP, KDP-T
Cleveland
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Enodis
Visit our web site at www.clevelandrange.com
SE95007 Rev. 6

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Summary of Contents for Cleveland KDL-SH

  • Page 1 Operators Manual Installation, Operation & Service Floor Model Direct Steam Kettles MODELS: KDL, KDL-T, KDL-SH, KDL-TSH, KDP, KDP-T ™ Cleveland 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 Enodis Visit our web site at www.clevelandrange.com...
  • Page 2: Gas Appliances

    For your safety Keep clear of pressure relief discharge. Inspect unit daily for proper operation. Surfaces may be extremely hot! Use protective equipment. Do not lean on or place objects on kettle lip. Shut off power at main fuse disconnect prior to servicing.
  • Page 3: Installation

    INSTALLATION GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This unit is built to comply with applicable standards for manufacturers.
  • Page 4 STEAM All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. Check the rating plate for the maximum steam pressure that your kettle is rated for. If the steam supply pressure exceeds the rated pressure, a pressure reducing valve is required.
  • Page 5: Steam Requirements For Kettles

    STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 psi Steam 265°F U.S. Gal. Dia. Lbs./Hr. 26" 29.5" 33" 36" 40" 40" Steam requirements are maximum per hour. If more than one unit is on the same line then add the steam usage for each one to reach a total. STEAM PIPE SIZING Required pipe length in feet/meters Steam Required...
  • Page 6: Operating Instructions

    OPERATING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL. General Parts Drawing ITEM # DESCRIPTION Steam Inlet Valve Hand Wheel Power Tilt Switch (not shown) Drain Cock Tangent Draw-Off Valve Pressure Relief Valve (not shown) Opens and closes the steam supply to the kettle.
  • Page 7: Operation

    OPERATION Ensure that there is an adequate steam supply to the kettle. For optimum performance on free-standing floor model tilting kettles, open drain cock to drain condensate from the kettle’s jacket, then close drain cock before applying steam to a cold kettle. If the kettle is equipped with a tangent draw-off valve, ensure that it is closed before filling the kettle.
  • Page 8: Cleaning Instructions

    CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT! CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).
  • Page 9: Stainless Steel Equipment Care And Cleaning

    STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust.
  • Page 10: Service Parts

    SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory- supplied replacement parts should be used.
  • Page 11 STEAM CONTROL ASSEMBLIES ITEM NO. PART NO. KE51892 KE51888 FA11501 SE00028 KE02055-3 KE54941-2 KE54941-15 KE54941-11 KE54941-12 KE52700 FA00596 FI05078 KE52701 KE52702 FA05202-16 KE50676 KE00353 KE00352 KE51886 KE51711 KE51571-1 FA95081-3 FA95007-1 FA05002-6 FI00352 KE50675 DESCRIPTION Retaining ring ...........1 Washer .
  • Page 12 CONTROL CONSOLE COMPONENTS - HAND TILT ITEM NO. PART NO. FA11134 FA11501 SE00028 KE00350 SE50441-2 FA95008 FA30088 SE00036 FA95007-1 FA95007-4 FA05002-6 FA05002-27 FA95055-4 FA95055-7 KE51711 KE517111 FA95005 KE503751 FA19505 KE00508 KE00164-1 KE00164-2 KE00151 KE52833 FA19186 KE50315 KE55057-6 KE55057-5 KE51731 22-24 SE00036 KE51891 T40226...
  • Page 13 CONTROL CONSOLE COMPONENTS - HAND TILT...
  • Page 14 CONTROL CONSOLE COMPONENTS - POWER TILT ITEM NO. PART NO. KE55057-10 KE55057-3 FA11134 KE52832-1 KE50583 KE50582 KE00350 SE50441-2 FA11501 DESCRIPTION Gear Box Lid (25-60 gallon) ........1 Gear Box Lid (80 gallon &...
  • Page 15 CONTROL CONSOLE COMPONENTS - POWER TILT ITEM NO. PART NO. SE00028 KE50441 FA95008 FA30088 SE00036 FA95005 KE50315 FA19186 KE00151 KE52833 KE003209-11 KE603208-4 KE603208-7 KE603208-9 ***NOTE: for units built prior to Dec. 2006 order Complete Switch KE003209-11 KE51007 FA00012 KE50579-1 KE50580 KE51731 FA95055-4 FA95055-7...
  • Page 16: Hinge Assembly

    HINGE ASSEMBLY ITEM NO. PART NO. 1. - 11 KE50597-1 KE50597-2 KE50597-3 KE50597-4 KE50597-5 KE50822 KE51217 KE50121-2 KE50121-1 KE50823-1 KE50824 KE50819-1 KE50820 KE50819 FA11284 FA11507 SK50418 KE50151-2 DESCRIPTION Hinge Assembly 25 - 40 Gallon, 20 Gallon Full Jacketed .......1 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed .
  • Page 17: Tangent Draw-Off Valve

    TANGENT DRAW-OFF VALVE ITEM NO. PART NO. 1. - 7. KE50973 KE50972-B FA95049 FA21050 FA21501-1 KE52755 SE50018 FI05180-1 FI05180-2 KE52753 SE50013 KE52752 SE50010 FA05002-24 FA05002-38 KE50972-B KE50973 DESCRIPTION 2” DRAW-OFF ASSEMBLY .........1 3”...
  • Page 18: Maintenance

    MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year. DANGER: Pressure relief valve will exhaust high temperature steam. Contact with skin could result in serious burns.
  • Page 19: Troubleshooting Guide

    TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only. PROBLEM A/ Kettle heats too slowly or does not come to a boil. Probable Cause 1. Inadequate steam flow. 2. Steam trap not operating properly. The trap should open periodically to dump condensate, then close. 3.

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Kdl-tKdp-tKdl-tshKdpKdlKdl40

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