Datakom D-300 MK2 User Manual
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Datakom D-300 MK2 User Manual

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D-300 MK2 User Manual
DESCRIPTION
The D-300-MK2 is a next generation genset control unit
combining multi-functionality and wide communication
possibilities together with a reliable and low cost design.
The same controller provides AMF, ATS, Remote Start,
Engine Control and Remote Panel functionalities.
The module comes ready for remote monitoring over
GSM or Ethernet with plug-in communication modules.
Various plug-in modules provide unlimited expansion
capabilities allowing to meet any special requirement.
The unit complies and mostly exceeds world's tightest
safety, EMC, vibration and environmental standards for
the industrial category.
Software features are complete with easy firmware
upgrade process through USB port.
The Windows based PC software allows monitoring and
programming through USB, serial and GPRS.
The Rainbow Scada central monitoring service allows
monitoring and control of an unlimited number of
gensets from a single central location.
FUNCTIONALITIES
AMF unit
ATS unit
Remote start controller
Manual start controller
Engine controller
Remote display & control unit
Waveform display of V & I
Harmonic analysis of V & I
CTs at genset or load side
D-300 MK2
ADVANCED
GENSET
CONTROLLER
COMMUNICATIONS
•
GSM Modem (2G-3G-4G) *
•
Ethernet 10/100Mbits *
•
Wi-Fi *
•
RS-485 isolated (2400-57600baud) *
•
RS-232 isolated (2400-57600baud) *
•
USB Device
•
J1939 CANBUS
•
Web monitoring *
•
Web programming *
•
Central Monitoring through internet *
•
SMS message sending *
•
E-mail sending *
•
PC software: Rainbow Plus
•
Central monitoring *
•
Modbus RTU through RS-485 *
•
Modbus TCP/IP *
*Optional with plug-in module
TOPOLOGIES
3 phases 4 wires, star & delta
3 phases 3 wires, 3 CTs
3 phases 3 wires, 2 CTs
2 phases 3 wires
1 phase 2 wires
Firmware V-6.3

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  • Page 1 D-300 MK2 User Manual Firmware V-6.3 D-300 MK2 ADVANCED GENSET CONTROLLER DESCRIPTION COMMUNICATIONS • The D-300-MK2 is a next generation genset control unit GSM Modem (2G-3G-4G) * • combining multi-functionality and wide communication Ethernet 10/100Mbits * • possibilities together with a reliable and low cost design.
  • Page 2 D-300 family units. Follow carefully advices given in the document. These are often good practices for the installation of genset control units which reduce future issues. For all technical queries please contact Datakom at below e-mail address: technical.support@datakom.com.tr QUERRIES...
  • Page 3 D-300 MK2 User Manual Firmware V-6.3 REVISION HISTORY REVISION DATE AUTHOR DESCRIPTION 30.07.2018 First edition, firmware version 6.0 19.08.2019 Firmware version 6.3 -Below features have been added: Ethernet communication Wi-Fi communication RS-485 modbus communication -J1939 ECU List has been revised TERMINOLOGY CAUTION: Potential risk of injury or death.
  • Page 4 D-300 MK2 User Manual Firmware V-6.3 ORDERING CODES The D-xxx family units are available in various options and peripheral features. Please use below information for ordering the correct version: D300 -M2 -G -T -00 Variant Family Code 00: standard unit PLUG-IN MODULE 01...99: customer...
  • Page 5 D-300 MK2 User Manual Firmware V-6.3 SAFETY NOTICE Failure to follow below instructions will result in death or serious injury  Electrical equipment should be installed only by qualified specialist. No responsibility is assured by the manufacturer or any of its subsidiaries for any consequences resulting from the non-compliance to these instructions.

  • Page 6: Table Of Contents

    D-300 MK2 User Manual Firmware V-6.3 TABLE OF CONTENTS 1. INSTALLATION INSTRUCTIONS 2. MOUNTING 2.1 DIMENSIONS 2.2 SEALING, GASKET 2.3 ELECTRICAL INSTALLATION 3. TERMINAL DESCRIPTIONS 3.1. BATTERY VOLTAGE INPUT 3.2. AC VOLTAGE INPUTS 3.3. AC CURRENT INPUTS 3.4. DIGITAL INPUTS 3.5.
  • Page 7 D-300 MK2 User Manual Firmware V-6.3 5. FUNCTIONALITIES 5.1. CT LOCATION SELECTION 5.2. AMF FUNCTIONALITY 5.3. ATS FUNCTIONALITY 5.4. REMOTE START FUNCTIONALITY 5.5 ENGINE CONTROLLER FUNCTIONALITY 5.6. REMOTE DISPLAY UNIT FUNCTIONALITY 5.7. 400HZ OPERATION 6. CONNECTION DIAGRAMS 6.1. AMF FUNCTIONALITY, CTs AT LOAD SIDE 6.2.
  • Page 8 D-300 MK2 User Manual Firmware V-6.3 14. PROTECTIONS AND ALARMS 14.1. DISABLING ALL PROTECTIONS 14.2. SERVICE REQUEST ALARM 14.3. SHUTDOWN ALARMS 14.4. LOADDUMP ALARMS 14.5. WARNINGS 14.6. NON-VISUAL WARNINGS 15. PROGRAMMING 15.1. RESETTING TO FACTORY DEFAULTS 15.2. ENTERING THE PROGRAMMING MODE 15.3.
  • Page 9 D-300 MK2 User Manual Firmware V-6.3 25. SOFTWARE FEATURES 25.1. LOAD SHEDDING / DUMMY LOAD 25.2. LOAD ADD / SUBSTRACT 25.3. FIVE STEP LOAD MANAGEMENT 25.4. REMOTE START OPERATION 25.5. DISABLE AUTO START, SIMULATE MAINS 25.6. BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS 25.7.

  • Page 10: Installation Instructions

    D-300 MK2 User Manual Firmware V-6.3 1. INSTALLATION INSTRUCTIONS Before installation:  Read the user manual carefully, determine the correct connection diagram.  Remove all connectors and mounting brackets from the unit, then pass the unit through the mounting opening.

  • Page 11: Mounting

    D-300 MK2 User Manual Firmware V-6.3 2. MOUNTING 2.1. DIMENSIONS Dimensions: 180x140x46mm (7”x5.5”x1.9”) Panel Cutout: 151x111mm minimum (6.0”x4.4”) Weight: 300g (0.7 lb) The unit is designed for panel mounting. The user should not be able to access parts of the unit other than the front panel.
  • Page 12 D-300 MK2 User Manual Firmware V-6.3 Mount the unit on a flat, vertical surface. Before mounting, remove the mounting brackets and connectors from the unit, then pass the unit through the mounting opening. Place and tighten mounting brackets. 151mm Panel Cutout...
  • Page 13 D-300 MK2 User Manual Firmware V-6.3 Two different types of brackets are provided: Self retaining type bracket Screw type bracket Installation of screw type bracket Installation of self retaining type bracket Do not tighten too much, this may break the unit.

  • Page 14: Sealing, Gasket

    D-300 MK2 User Manual Firmware V-6.3 2.2. SEALING, GASKET Panel Gasket Module The rubber gasket provides a watertight means of mounting the module to the genset panel. Together with the gasket, 60529-IP65 protection can be reached from the front panel. A short definition of IP protection levels is given below.

  • Page 15: Electrical Installation

    D-300 MK2 User Manual Firmware V-6.3 2.3. ELECTRICAL INSTALLATION Do not install the unit close to high electromagnetic noise emitting devices like contactors, high current busbars, switchmode power supplies and the like. Although the unit is protected against electromagnetic disturbance, excessive disturbance can affect the operation, measurement precision and data communication quality.

  • Page 16: Terminal Descriptions

    D-300 MK2 User Manual Firmware V-6.3 3. TERMINAL DESCRIPTIONS 3.1. BATTERY VOLTAGE INPUT Supply voltage: 8 to 36VDC Cranking dropouts: Survives 0VDC during 100ms. The voltage before surge should be 8VDC minimum Overvoltage protection: Withstands 150VDC continuously. Reverse voltage: -150VDC continuous Maximum operating 500mA @ 12VDC.

  • Page 17: Ac Voltage Inputs

    D-300 MK2 User Manual Firmware V-6.3 3.2. AC VOLTAGE INPUTS Measurement method: True RMS Sampling rate: 8000 Hz Harmonic analysis: up to 31th harmonic Input voltage range: 14 to 300 VAC Minimum voltage for 15 VAC (Ph-N) frequency detection: Supported topologies:...

  • Page 18: Ac Current Inputs

    SELECTING THE CT ACCURACY CLASS: The CT accuracy class should be selected in accordance with the required measurement precision. The accuracy class of the Datakom controller is 0.5%. Thus 0.5% class CTs are advised for the best result. L052D01-EN - 18 -...
  • Page 19 D-300 MK2 User Manual Firmware V-6.3  Current Transformers must be used for current measurement. No direct connection allowed.  No common terminals or grounding allowed. CONNECTING CTs: Be sure of connecting each CT to the related phase input with the correct polarity. Mixing CTs between phases will cause faulty power and pf readings.
  • Page 20 D-300 MK2 User Manual Firmware V-6.3 EFFECT OF POLARITY REVERSAL The generator is still loaded with 100 kW On each phase. The load Power Factor (PF) is 1. PF in phase L2 will show -1,00 due to reverse CT polarity. The result is that total generator power displayed by the controller is 100 kW.

  • Page 21: Digital Inputs

    D-300 MK2 User Manual Firmware V-6.3 3.4. DIGITAL INPUTS Type of inputs: all configurable Function selection: from list Contact type: Normally open or normally closed (programmable) Switching: Battery negative or battery positive (programmable) Structure: 47 k-ohms resistor to battery positive, 110k-ohms to battery negative.

  • Page 22: Charge Input Terminal

    D-300 MK2 User Manual Firmware V-6.3 3.6. CHARGE INPUT TERMINAL The Charge terminal is both an input and output. When the engine is ready to run, this terminal supplies the excitation current to the charge alternator. The excitation circuit is equivalent to a 2W lamp.

  • Page 23: Mains Contactor Output

    D-300 MK2 User Manual Firmware V-6.3 3.8. MAINS CONTACTOR OUTPUT Structure: Relay output, normally closed contact. One terminal is internally connected to mains phase L1 input. Max switching current: 16A @250VAC Max switching voltage: 440VAC Max switching power: 3000VA 3.9. GENERATOR CONTACTOR OUTPUT Structure: Relay output, normally open contact.

  • Page 24: Input/Output Extension

    D-300 MK2 User Manual Firmware V-6.3 3.11. INPUT/OUTPUT EXTENSION The module provides resources for 32 additional digital inputs I/O Extension and 32 additional digital outputs. Connector Digital inputs can be extended using DKG-188 Digital Input Extension modules, each one providing 8 inputs. Digital inputs are programmable through the main controller.

  • Page 25: Port (Plug-In Module)

    The RS-485 port features MODBUS-RTU protocol. Multiple modules (up to 128) can be paralleled on the same RS-485 bus for data transfer to automation or building management systems. The Modbus register list is available at Datakom technical support. The RS-485 port provides also a good solution for distant PC connection where RainbowPlus program will enable programming, control and monitoring.

  • Page 26: J1939-Canbus Port

    The RainbowPlus software can be downloaded from www.datakom.com.tr website. The connector on the module is of USB-B type. Thus A to B type USB cable should be used. This is the same cable used for USB printers.

  • Page 27: Gsm Modem (Plug-In Module)

    D-300 MK2 User Manual Firmware V-6.3 3.15. GSM MODEM (PLUG-IN MODULE) The optional GSM modem offers the advantage of being internally powered and is fully compatible with the unit. It does not require any special setup. The 1800/1900 MHz magnetic antenna together with its 2 meter cable is supplied with the internal modem option.

  • Page 28: Ethernet Port (Plug-In Module)

    D-300 MK2 User Manual Firmware V-6.3 3.16. ETHERNET PORT (PLUG-IN MODULE) Data Flow Link Ethernet Established Slot STANDARD ETHERNET CABLE Description: IEEE802.3 compliant, 10/100 Base-TX RJ45 ethernet port with indicating leds Data rate: 10/100 Mbits/s, auto detecting Connector: RJ45 Cable type:...

  • Page 29: Wi-Fi (Plug-In Module)

    D-300 MK2 User Manual Firmware V-6.3 3.17. Wi-Fi (PLUG-IN MODULE) Wi-Fi Slot Wi-Fi protocols: 802.11 b/g/n Frequency range: 2.4 GHz ~ 2.5 GHz (2400M ~ 2483.5M) Network Protocols: IPv4, TCP/UDP Security: WPA/WPA2 Functionality: Web Client, E-mail, Modbus TCP_IP L052D01-EN - 29 -...

  • Page 30: Topologies

    D-300 MK2 User Manual Firmware V-6.3 4. TOPOLOGIES Various topologies are selectable through program parameter. The topology is independently selectable for both genset and mains sections. In following drawings the connections are shown for the alternator. Current transformers are supposed connected to the alternator side.

  • Page 31: Phase, 4 Wire, Star

    D-300 MK2 User Manual Firmware V-6.3 4.2. 3 PHASE, 4 WIRE, STAR 4.3. 3 PHASE, 3 WIRE, DELTA L052D01-EN - 31 -...

  • Page 32: Phase, 4 Wire, Delta

    D-300 MK2 User Manual Firmware V-6.3 4.4. 3 PHASE, 4 WIRE, DELTA 4.5. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L2) L052D01-EN - 32 -...

  • Page 33: Phase, 3 Wire, Delta, 2 Ct (L1-L3)

    D-300 MK2 User Manual Firmware V-6.3 4.6. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L3) 4.7. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L2) L052D01-EN - 33 -...

  • Page 34: Phase, 3 Wire, Delta, 2 Cts (L1-L3)

    D-300 MK2 User Manual Firmware V-6.3 4.8. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L3) 4.9. 1 PHASE, 2 WIRE L052D01-EN - 34 -...

  • Page 35: Functionalities

    D-300 MK2 User Manual Firmware V-6.3 5. FUNCTIONALITIES The same unit provides different functionalities through parameter setting. Thus a single stock item will fulfill various duties, minimizing stock cost. 5.1. CT LOCATION SELECTION CTs may be placed at alternator or load busbars. The CT location selection is configured with Controller Configuration >...

  • Page 36: Engine Controller Functionality

    D-300 MK2 User Manual Firmware V-6.3 5.5 ENGINE CONTROLLER FUNCTIONALITY When the Engine Controller functionality is selected, genset electrical measurements and protections will be disabled. The unit is supposed to control an engine without alternator. When the Engine Control Mode is activated: -the unit will not display genset AC parameters (volts, amps, kW and pf).

  • Page 37: Remote Display Unit Functionality

    D-300 MK2 User Manual Firmware V-6.3 5.6. REMOTE DISPLAY UNIT FUNCTIONALITY (PLUG-IN MODULE) The unit is able to become the remote display and control panel of another identical module. The connection between two modules is done through RS-485 ports. For the best results, a 120 ohms balanced, low capacitance cable should be used.

  • Page 38: Connection Diagrams

    D-300 MK2 User Manual Firmware V-6.3 6. CONNECTION DIAGRAMS 6.1. AMF FUNCTIONALITY, CTs AT LOAD SIDE L052D01-EN - 38 -...

  • Page 39: Amf Functionality, Cts At Alternator Side

    D-300 MK2 User Manual Firmware V-6.3 6.2. AMF FUNCTIONALITY, CTs AT ALTERNATOR SIDE L052D01-EN - 39 -...

  • Page 40: Ats Functionality

    D-300 MK2 User Manual Firmware V-6.3 6.3. ATS FUNCTIONALITY L052D01-EN - 40 -...

  • Page 41: Remote Start Functionality

    D-300 MK2 User Manual Firmware V-6.3 6.4. REMOTE START FUNCTIONALITY L052D01-EN - 41 -...

  • Page 42: Engine Control Functionality

    D-300 MK2 User Manual Firmware V-6.3 6.5. ENGINE CONTROL FUNCTIONALITY L052D01-EN - 42 -...

  • Page 43: Remote Display Panel Functionality

    D-300 MK2 User Manual Firmware V-6.3 6.6. REMOTE DISPLAY PANEL FUNCTIONALITY L052D01-EN - 43 -...

  • Page 44: Terminal Description

    D-300 MK2 User Manual Firmware V-6.3 7. TERMINAL DESCRIPTION Term Function Technical data Description BATTERY POSITIVE +12 or 24VDC The positive terminal of the DC Supply. BATTERY NEGATIVE O VDC Power supply negative connection. DIGITAL OUTPUT 1 Protected This relay has programmable function, Semiconductor selectable from a list.
  • Page 45 D-300 MK2 User Manual Firmware V-6.3 Term Function Technical data Description MPU + Analog input, 0.5 to Connect one terminal of the MPU unit to 50V-AC this input. Use a twisted cable pair or coaxial cable for best results. MPU - / PROTECTION...
  • Page 46 D-300 MK2 User Manual Firmware V-6.3 Term Function Technical data Description MAINS NEUTRAL Input, 0-300V-AC Neutral terminal for the mains phases. MAINS-L3 Mains phase inputs, Connect the mains phases to these inputs. MAINS-L2 0-300V-AC The mains voltages upper and lower limits are programmable.

  • Page 47: Technical Specifications

    D-300 MK2 User Manual Firmware V-6.3 8. TECHNICAL SPECIFICATIONS DC Supply Range: 9.0 to 33.0 V-DC. DC power consumption: 250 mA-DC typical @12V-DC 125 mA-DC typical @24V-DC 500 mA-DC max. @12V-DC 250 mA-DC max. @24V-DC Alternator voltage: 0 to 330 V-AC (Ph-N), 0 to 570V Ph-Ph Alternator frequency: 0-500 Hz.

  • Page 48: Description Of Controls

    D-300 MK2 User Manual Firmware V-6.3 9. DESCRIPTION OF CONTROLS 9.1. FRONT PANEL FUNCTIONALITY Graphic LCD Mimic Diagram screen (sysem status) Fault condition indicators Next display group Next screen in the same group. LAMP TEST if held pressed Previous Previous...

  • Page 49: Pushbutton Functions

    D-300 MK2 User Manual Firmware V-6.3 9.2. PUSHBUTTON FUNCTIONS BUTTON FUNCTION Selects TEST mode. The genset runs and takes the load. Selects RUN mode. The genset runs off-load. Selects AUTO mode. The genset runs when necessary and takes the load.

  • Page 50: Display Screen Organization

    D-300 MK2 User Manual Firmware V-6.3 9.3. DISPLAY SCREEN ORGANIZATION The unit measures a large number of electrical and engine parameters. The display of the parameters is organized as PARAMETER GROUPS and items in a group. Navigation between different groups are made with buttons.

  • Page 51: Automatic Display Scroll

    D-300 MK2 User Manual Firmware V-6.3 9.4. AUTOMATIC DISPLAY SCROLL The unit will automatically scroll all Mains, Genset and Engine measurements with programmable interval. The scroll period setting can be performed using the RainbowPlus program through Module > Screen options.

  • Page 52: Measured Parameters

    D-300 MK2 User Manual Firmware V-6.3 9.5. MEASURED PARAMETERS The unit performs a detailed set of AC measurements. The list of measured AC parameters: Below parameters are measured and displayed only if CTs are placed at load side: Mains voltage phase L1 to neutral...

  • Page 53: Led Lamps

    D-300 MK2 User Manual Firmware V-6.3 9.6. LED LAMPS Mains available led Mains Shutdown Contactor alarm indicator On led Warning Genset indicator Contactor on led Service request Genset indicator available RUN mode TEST mode AUTO mode STOP mode indicator indicator...

  • Page 54: Waveform Display & Harmonic Analysis

    D-300 MK2 User Manual Firmware V-6.3 10. WAVEFORM DISPLAY & HARMONIC ANALYSIS The unit features waveform display together with a precision harmonic analyzer for both mains and genset voltages and currents. Both phase to neutral and phase to phase voltages are available for analysis, thus 18 channels in total are possible.
  • Page 55 D-300 MK2 User Manual Firmware V-6.3 The harmonic analyzer consists on a Fast Fourier Transform (FFT) algorithm which runs twice a second on the selected channel. The sample memory is 1024 samples length and 13 bits resolution with a sampling rate of 4096 s/s.

  • Page 56: Displaying Event Logs

    D-300 MK2 User Manual Firmware V-6.3 11. DISPLAYING EVENT LOGS The unit features more than 400 event logs with date-time stamp and full snapshot of measured values at the moment that the event has occurred. Stored values in an event record are listed below:...
  • Page 57 D-300 MK2 User Manual Firmware V-6.3 Event logs are displayed within the program mode menu. This is designed in order to reduce the interference of event logs with other measurement screens. To enter the event display, press together buttons for 5 seconds.

  • Page 58: Statistical Counters

    D-300 MK2 User Manual Firmware V-6.3 12. STATISTICAL COUNTERS The unit provides a set of non-resettable incremental counters for statistical purposes. The counters consist on: -total genset kWh -total genset kVArh inductive -total genset kVArh capacitive -total genset export kWh...

  • Page 59: Fuel Consumption Monitoring

    D-300 MK2 User Manual Firmware V-6.3 12.2. FUEL CONSUMPTION MONITORING The unit is capable to display the actual fuel consumption of the engine by two different ways:  Through J1939 fuel consumption information  By counting fuel consumption pulses. If the engine is sending the fuel rate through J1939 messaging, then the unit will directly display the fuel consumption information coming from the ECU.

  • Page 60: Operation Of The Unit

    D-300 MK2 User Manual Firmware V-6.3 13. OPERATION OF THE UNIT 13.1. QUICK START GUIDE STOPPING THE ENGINE: Press STOP button STARTING THE ENGINE: Press RUN button LOAD TEST: Press TEST button. The genset will run and take the load.

  • Page 61: Auto Mode

    D-300 MK2 User Manual Firmware V-6.3 13.3. AUTO MODE The AUTO mode is entered by pressing the button. The AUTO mode is used for the automatic transfer between genset and mains. The controller will constantly monitor the mains availability. It will run the engine and transfer the load when a mains failure occurs.

  • Page 62: Run Mode, Manual Control

    D-300 MK2 User Manual Firmware V-6.3 13.4. RUN MODE, MANUAL CONTROL The RUN mode is entered by pressing the button. When the RUN mode is selected, the engine will be started regardless of the mains availability. The starting sequence is as described below: ...

  • Page 63: Protections And Alarms

    D-300 MK2 User Manual Firmware V-6.3 14. PROTECTIONS AND ALARMS The unit provides 3 different protection levels, being warnings, loaddumps and shutdown alarms. 1- SHUTDOWN ALARMS: These are the most important fault conditions and cause: The ALARM led to turn on steadily,...

  • Page 64: Disabling All Protections

    D-300 MK2 User Manual Firmware V-6.3 14.1. DISABLING ALL PROTECTIONS The unit allows any digital input to be configured as “Disable Protections”. This input configuration is used in cases where the engine is required to run until destruction. This may be the case under critical conditions like firefighting or other emergency cases.

  • Page 65: Shutdown Alarms

    D-300 MK2 User Manual Firmware V-6.3 14.3. SHUTDOWN ALARMS Digital input and analog sender alarms are fully programmable for the alarm name, sampling and action. Only internal alarms are explained in this section. GENSET LOW / HIGH Set if the generator frequency is outside programmed limits. These faults will FREQUENCY be monitored with Fault Holdoff Timer delay after the engine is running.

  • Page 66: Loaddump Alarms

    D-300 MK2 User Manual Firmware V-6.3 14.4. LOADDUMP ALARMS Digital input and analog sender alarms are fully programmable for the alarm name, sampling and action. Only internal alarms are explained in this section. VOLTAGE UNBALANCE Set if any of the generator phase voltages differs from the average by more than Voltage Unbalance Limit for Voltage Fail Timer.

  • Page 67: Warnings

    D-300 MK2 User Manual Firmware V-6.3 14.5. WARNINGS Digital input and analog sender alarms are fully programmable for the alarm name, sampling and action. Only internal alarms are explained in this section. All warnings can be made latching by enabling a single program parameter: Controller Configuration >Latch All Warnings...
  • Page 68 D-300 MK2 User Manual Firmware V-6.3 J1939 ECU FAIL Set when an engine fault code is received from the ECU of the electronic engine. This fault will not cause an engine stop. If necessary, the engine will be stopped by the ECU.

  • Page 69: Non-Visual Warnings

    D-300 MK2 User Manual Firmware V-6.3 14.6. NON-VISUAL WARNINGS These warnings are not announced at the device front panel, however they appear in event logs, transferred to the Scada and cause SMS and e-mail sending. Engine is not running: FUEL THEFT...

  • Page 70: Programming

    D-300 MK2 User Manual Firmware V-6.3 15. PROGRAMMING The program mode is used to adjust timers, operational limits and the configuration of the unit. Although a free PC program is provided for programming, every parameter may be modified through the front panel, regardless of the operating mode.

  • Page 71: Entering The Programming Mode

    D-300 MK2 User Manual Firmware V-6.3 15.2. ENTERING THE PROGRAMMING MODE To enter the program mode, press together buttons for 5 seconds. When the program mode is entered, below password entry screen will be displayed. Press 2 buttons for 5...

  • Page 72: Navigating Between Menus

    D-300 MK2 User Manual Firmware V-6.3 15.3. NAVIGATING BETWEEN MENUS The program mode is driven with a two level menu system. The top menu consists on program groups and each group consists on various program parameters. When program mode is entered, a list of available groups will be displayed. Navigation between different groups are made with buttons.

  • Page 73: Modifying Parameter Value

    D-300 MK2 User Manual Firmware V-6.3 15.4. MODIFYING PARAMETER VALUE Decrease Increase parameter parameter value value Previous parameter Long Press: Next Return to the parameter upper menu Decrease Increase parameter parameter value value Previous parameter Long Press: Next Return to the...

  • Page 74: Programming Mode Exit

    D-300 MK2 User Manual Firmware V-6.3 15.5. PROGRAMMING MODE EXIT To exit the program mode press one of the mode selection keys. If no button is pressed during 2 minutes the program mode will be cancelled automatically. Press any mode button...

  • Page 75: Program Parameter List

    D-300 MK2 User Manual Firmware V-6.3 16. PROGRAM PARAMETER LIST 16.1. CONTROLLER CONFIGURATION GROUP Parameter Definition Unit Factory Description This parameter is used to set LCD LCD Contrast contrast. Adjust for the best viewing angle. The screen will scroll between different measurements with this interval.
  • Page 76 Unit Factory Description 0: no MODEM / no GPS 1: Internal MODEM, no GPS 2: External Datakom MODEM, no GPS Modem / GPS Selection 3: External generic MODEM, no GPS 4: no MODEM, RS-232 GPS 5: Internal MODEM, RS-232 GPS...
  • Page 77 D-300 MK2 User Manual Firmware V-6.3 16.1. CONTROLLER CONFIGURATION GROUP (continued) Factory Description Parameter Definition Unit 0: Genset control Engine Control Only 1: Engine control (no alternator) This parameter is used for frequency to rpm conversion. For a 1500/1800 rpm Alternator Pole Pairs engine select 2.
  • Page 78 D-300 MK2 User Manual Firmware V-6.3 16.1. CONTROLLER CONFIGURATION GROUP (continued) Parameter Definition Unit Factory Description 0: CTs are at the genset side. Mains currents are not measured. CT Location Load 1: CTs are at load side. Both mains and genset currents are monitored following contactor status.
  • Page 79 D-300 MK2 User Manual Firmware V-6.3 16.1. CONTROLLER CONFIGURATION GROUP (continued) Factory Description Parameter Definition Unit 0: MPU input is used for engine speed Fuel Pulses from MPU detection input 1: MPU input is used for reading the flowmeter pulses during fuel filling.

  • Page 80: Electrical Parameters Group

    D-300 MK2 User Manual Firmware V-6.3 16.2. ELECTRICAL PARAMETERS GROUP Parameter Definition Unit Factory Description This is the rated value of current Current Transformer transformers. All transformers must 5000 Primary have the same rating. The secondary of the transformer will be 5 Amps.
  • Page 81 D-300 MK2 User Manual Firmware V-6.3 16.2. ELECTRICAL PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description If the mains phase voltages are outside limits, but not more than this parameter (with reference to nominal voltage), then the genset will run without releasing the mains contactor.
  • Page 82 D-300 MK2 User Manual Firmware V-6.3 16.2. ELECTRICAL PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description If the genset frequency goes under this Genset Low Frequency limit when feeding the load, this will F-100 F+100 V-15% Warning Limit generate a GENSET LOW FREQUENCY warning.
  • Page 83 D-300 MK2 User Manual Firmware V-6.3 16.2. ELECTRICAL PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description If any genset phase current differs from the average more than this limit, it will generate a Current Unbalance fault Genset Current condition. The action taken upon fault Unbalance Limit condition is programmable.
  • Page 84 D-300 MK2 User Manual Firmware V-6.3 16.2. ELECTRICAL PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description If the total genset active power goes over this limit when feeding the load, this will Genset Overload Limit 50000 generate a genset overload loaddump alarm.
  • Page 85 D-300 MK2 User Manual Firmware V-6.3 16.2. ELECTRICAL PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description This is the period after the generator contactor has been deactivated and Mains Contactor Timer before the mains contactor has been activated. After the mains MCB_undervoltage coil...
  • Page 86 D-300 MK2 User Manual Firmware V-6.3 16.2. ELECTRICAL PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description 0: shutdown alarm GCB Alarm Level 1: loaddump alarm If a genset MCB feedback input is defined and if the genset MCB fails to...

  • Page 87: Engine Parameters Group

    D-300 MK2 User Manual Firmware V-6.3 16.3. ENGINE PARAMETERS GROUP Parameter Definition Unit Factory Description The nominal value of engine rpm. Low- Nominal RPM 50000 1500 high rpm limits are defined by reference to this value. When secondary frequency is selected, this is the nominal value of engine rpm.
  • Page 88 D-300 MK2 User Manual Firmware V-6.3 16.3. ENGINE PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description If the charge alternator voltage goes Charge Voltage Fail under limits during this timer, a charge Timer alternator voltage fault will occur. If it is requested that the engine runs...
  • Page 89 D-300 MK2 User Manual Firmware V-6.3 16.3. ENGINE PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description When the engine runs, the Idle output relay function will be active during this Idle Speed (Run) Timer timer. While the IDLE output is active, low voltage, low frequency and low rpm checks are disabled.
  • Page 90 D-300 MK2 User Manual Firmware V-6.3 16.3. ENGINE PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description If the coolant temp is above this limit then °C Coolant Cooler On the cooler relay function will become active. If the coolant temp is below this limit then °C...
  • Page 91 D-300 MK2 User Manual Firmware V-6.3 16.3. ENGINE PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description The SERVICE REQUEST led indicator will turn on after this quantity of engine hours from the last service. If the period Service-2 Engine Hours...
  • Page 92 D-300 MK2 User Manual Firmware V-6.3 16.3. ENGINE PARAMETERS GROUP (continued) Parameter Definition Unit Fact.Set Description GENERIC ENGINE BRAND 0: Generic CUMMINS ENGINE 0: CM850 1: CM570 2: CM570_2 DETROIT DIESEL ENGINE 0: Generic DEUTZ ENGINE 0: Generic 1: EMR2...
  • Page 93 D-300 MK2 User Manual Firmware V-6.3 16.3. ENGINE PARAMETERS GROUP (continued) Parameter Definition Unit Factory Description This parameter adjusts the speed of an J1939 Speed Adjust -100 +100 ECU controlled engine by +/- 8%. If the air inlet temperature measured...

  • Page 94: Adjust Date And Time

    D-300 MK2 User Manual Firmware V-6.3 16.4. ADJUST DATE AND TIME These parameters allow adjusting the battery backup real time clock of the module. Once set, the clock will continue to run even if DC power is removed from the unit.

  • Page 95: Exerciser Schedule

    D-300 MK2 User Manual Firmware V-6.3 16.6. EXERCISER SCHEDULE The unit provides 7 independent automatic exerciser programs. Automatic exercise may be done in weekly or monthly basis. If monthly exercise is selected, the week, day and hour is adjustable for each exercise item.

  • Page 96: Sender Configuration

    D-300 MK2 User Manual Firmware V-6.3 16.7. SENDER CONFIGURATION The unit has 3 analog sender inputs. Only parameters of one sender are explained below. Other senders have identical parameter set. Each sender has 16 step programmable curves. The sender name and reading unit is freely programmable, thus the sender can be adapted to any type through programming.
  • Page 97 D-300 MK2 User Manual Firmware V-6.3 Factory Description Parameter Definition Unit Sender Curve-1 ohm ohms 5000 Point-1 ohm value Sender Curve-1 value 10000 Point-1 reading Sender Curve-2 ohm ohms 5000 Point-2 ohm value Sender Curve-2 value 10000 Point-2 reading Sender Curve-3 ohm...

  • Page 98: Digital Input Configuration

    D-300 MK2 User Manual Firmware V-6.3 16.8. DIGITAL INPUT CONFIGURATION The unit has 8 digital inputs. By using external input extension modules, up to 40 inputs in total are available. Only parameters of one input are explained below. Other inputs have identical parameter set.
  • Page 99 D-300 MK2 User Manual Firmware V-6.3 INPUT FUNCTION LIST Description Description Description User Defined Function Over Resonance Low Oil Press. Switch Short-Circuit Alarm High Temp. Switch Reset Service 1 Alm Coolant Level Switch Reset Service 2 Alm Rectifier Fail Switch...

  • Page 100: Output Configuration

    D-300 MK2 User Manual Firmware V-6.3 16.9. OUTPUT CONFIGURATION The parameters below define the functions of relay outputs. The unit has 8 relay outputs. All relays have programmable functions, selected from a list. Relays may be extended up to 40 using Relay Extension Modules.. Other relays are in the optional Extension Modules.
  • Page 101 D-300 MK2 User Manual Firmware V-6.3 OUTPUT FUNCTION LIST Description Description Description Fuel Pgm Mode Active Remote Control Out 11 Horn Engine Running Remote Control Out 12 Crank Genset Voltage Ok Remote Control Out 13 Stop Solenoid Alarm Check Enable...

  • Page 102: Site Id String

    D-300 MK2 User Manual Firmware V-6.3 16.10. SITE ID STRING The site identity string is designed to identify the current controller. This is the site Id string sent at the beginning of SMS messages, e-mails and web page headers for the identification of the genset sending the message.

  • Page 103: Gsm Modem Parameters

    D-300 MK2 User Manual Firmware V-6.3 16.13. GSM MODEM PARAMETERS Parameter Definition Description The APN (access point name) username may be required by the GSM operator. However some GSM operators may allow access without APN User Name username. The exact information should be obtained from the GSM operator.

  • Page 104: Tcp/Ip Parameters

    D-300 MK2 User Manual Firmware V-6.3 16.14. TCP/IP PARAMETERS Parameter Definition Factory Set Description This is the IPv4 (internet protocol version 4) address that the unit will require from the DHCP (dynamic host control protocol) server. Network IP Address 0.0.0.0 If this parameter is set to 0.0.0.0 then the unit will...

  • Page 105: Wi-Fi Parameters

    D-300 MK2 User Manual Firmware V-6.3 Below ETHERNET related parameters are found in the Controller Configuration group. Factory Description Parameter Definition Unit The unit will update the distant Rainbow Refresh Rate 65535 monitoring terminal with this rate. This is the port number of the first...

  • Page 106: Ethernet Configuration

    D-300 MK2 User Manual Firmware V-6.3 17. ETHERNET CONFIGURATION Related parameters are: Parameter Definition Factory Set Description This is the IPv4 (internet protocol version 4) address that the unit will require from the DHCP (dynamic host control protocol) server. Network IP Address 0.0.0.0...

  • Page 107: Wi-Fi Configuration

    D-300 MK2 User Manual Firmware V-6.3 18. Wi-Fi CONFIGURATION Related parameters are: Parameter Definition Factory Set Description This is the name of wireless network that you want to ………...…. SSID connect. This is the password of wireless network that you want ………...….

  • Page 108: Gsm Configuration

    D-300 MK2 User Manual Firmware V-6.3 19. GSM CONFIGURATION Related parameters are: Parameter Definition Factory Set Description 0: SMS messages disabled SMS Enable 1: SMS messages enabled GPRS Connection 0: GPRS disabled Enable 1: GPRS enabled This parameter controls SMS sending when mains SMS on Mains voltages status is changed.

  • Page 109: Crank Cutting

    D-300 MK2 User Manual Firmware V-6.3 20. CRANK CUTTING In order to insure fast and reliable crank cutting, the unit uses various resources for engine running condition detection. Cranking is stopped when at least one of below conditions is met: - Crank timer expired: The crank timer is adjusted through Engine Parameters >...

  • Page 110: Overcurrent Protection (Idmt)

    D-300 MK2 User Manual Firmware V-6.3 21. OVERCURRENT PROTECTION (IDMT) The unit offers a programmable IDMT protection function in order to protect the alternator against excessive currents. The IDMT (Inverse Definite Minimum Time) protection function has such tripping characteristics that the tripping time varies inversely with the value of current.
  • Page 111 D-300 MK2 User Manual Firmware V-6.3 Below is a table showing the tripping delay in function of the percent load level (with TMS=36): 100% unlimited 170% 73s 240% 18s 110% 3600s 180% 56s 250% 16s 120% 900s 190% 44s 260% 14s...

  • Page 112: Motorized Circuit Breaker Control

    D-300 MK2 User Manual Firmware V-6.3 22. MOTORIZED CIRCUIT BREAKER CONTROL The unit offers full control for any brand and model of motorized circuit breakers (MCB). The MCB control is performed through 3 digital output functions, namely Open, Close and Undervoltage coil controls.
  • Page 113 D-300 MK2 User Manual Firmware V-6.3 MCB modules can be operated by 2 different ways. The unit supports both configurations. Below is the terminology used: M: gear motor PF: ready to close contact XF: close coil MX: open coil MN: undervoltage trip (release)

  • Page 114: J1939 Canbus Engine Support

    Type parameter should be set accordingly. The list of available engines is given at the programming section. Please contact DATAKOM for the most current list of engines. If the J1939 port is enabled then the oil pressure, coolant temperature and the engine rpm information are picked up from the ECU unit.
  • Page 115 D-300 MK2 User Manual Firmware V-6.3 The electronic engine fault codes are displayed in text within the alarm list table, together with their SPN-FMI codes. The complete list of fault codes is given in the engine manufacturer’s user manual. Below is a basic list of fault conditions (x denotes any FMI)
  • Page 116 D-300 MK2 User Manual Firmware V-6.3 DESCRIPTION Incorrect ECM software Engine magnetic speed sensor fault ECU internal +5V fail Preheating relay fault Injector power supply fault ECU hardware fail ECU memory fail Fuel injector valve fault Camshaft sensor Flywheel sensor ECU memory fail External speed comm.
  • Page 117 D-300 MK2 User Manual Firmware V-6.3 Below is a basic list of FMI codes. Please be aware that these codes may differ slightly depending on the engine brand and model. DESCRIPTION Value too high” Valid data, but above the normal working range “Value too low”...

  • Page 118: Sms Commands

    D-300 MK2 User Manual Firmware V-6.3 24. SMS COMMANDS SMS messages are accepted only from phone numbers recorded in the Communication>GSM>Message Numbers tab. Answers to SMS messages will be sent to all phone numbers in the list. SMS messages must be written exactly as below, without any preceding blanks.
  • Page 119 D-300 MK2 User Manual Firmware V-6.3 COMMAND DESCRIPTION ANSWER Puts the controller into STOP mode. Alarms MODE STOP Unit forced to STOP! are also cleared. Puts the controller into AUTO mode. Alarms MODE AUTO Unit forced to AUTO! are also cleared.

  • Page 120: Software Features

    D-300 MK2 User Manual Firmware V-6.3 25. SOFTWARE FEATURES 25.1. LOAD SHEDDING / DUMMY LOAD The load shedding feature consists on the disconnection of the least crucial loads when the genset power approaches to its limits. These loads will be supplied again when the genset power falls below the programmed limit.

  • Page 121: Load Add / Substract

    D-300 MK2 User Manual Firmware V-6.3 25.2. LOAD ADD / SUBSTRACT The load add/subtract output functions are designed to provide control signals for an external, multi-step load adding/substracting system. This external system will add either linearly or by small steps a dummy load that will prevent the genset from running below the minimum required load level.

  • Page 122: Five Step Load Management

    D-300 MK2 User Manual Firmware V-6.3 25.3. FIVE STEP LOAD MANAGEMENT The controller is able to manage the supply of up to 5 prioritized loads. The loads are supplied starting from the number #1 (highest priority) and unloaded from the highest number (lowest priority) available.

  • Page 123: Remote Start Operation

    D-300 MK2 User Manual Firmware V-6.3 25.4. REMOTE START OPERATION The unit offers the possibility of Remote Start mode of operation. Any digital input may be assigned as Remote Start Input using Input Function Select program parameters. The Remote Start signal may be a NO or NC contact, switching to either battery positive or battery negative.

  • Page 124: Battery Charging Operation, Delayed Simulate Mains

    D-300 MK2 User Manual Firmware V-6.3 25.6. BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS The Delayed Mains Simulation feature is used in battery backed up telecom systems where batteries are able to supply the load during a certain period. The genset is requested to run only when battery voltage drops below the critical level.

  • Page 125: Dual Genset Mutual Standby Operation

    If a Priority input is defined, then the system will work in priority mode. If the priority signal is applied, the unit will become master after each mains failure. If the priority signal is not applied, then the unit will become the slave one and the other genset will start. Please contact DATAKOM for a complete application manual. L052D01-EN...

  • Page 126: Multiple Voltage And Frequency

    D-300 MK2 User Manual Firmware V-6.3 25.8. MULTIPLE VOLTAGE AND FREQUENCY The unit offers 3 sets of voltage and frequency protection limit values. The user is allowed to switch between these 3 sets anytime. This feature is especially useful in multiple voltage or frequency gensets for easy switching between different operating conditions.

  • Page 127: Automatic Exerciser

    D-300 MK2 User Manual Firmware V-6.3 25.11. AUTOMATIC EXERCISER The unit offers 7 independent automatic exercisers. The exercise operation may be done on a weekly or monthly basis. The start day and time of the exercise is programmable as well as its duration. The exercise may be done with or without load following programming.

  • Page 128: Engine Heating Operation

    D-300 MK2 User Manual Firmware V-6.3 25.13. ENGINE HEATING OPERATION Especially on engines without a body heater, or with a failing one, it may be desired that the genset should not take the load before reaching a suitable temperature. The unit offers 2 different ways of engine heating.

  • Page 129: Fuel Pump Control

    D-300 MK2 User Manual Firmware V-6.3 25.16. FUEL PUMP CONTROL The unit is able to provide a digital output function in order to drive the fuel pump motor. The fuel pump is used to transfer fuel from the large capacity main tank (if exists), to the genset daily tank which is generally integrated in the chassis and has a limited capacity.

  • Page 130: Charging The Engine Battery

    D-300 MK2 User Manual Firmware V-6.3 25.19. CHARGING THE ENGINE BATTERY The controller offers an automatic charge cycle for the engine battery. When the engine battery weakens, the genset will run automatically during programmed period in an unloaded state in order to charge the engine battery, protecting it from total discharge when the genset has not run for a long time.

  • Page 131: Resetting The Controller

    D-300 MK2 User Manual Firmware V-6.3 25.22. RESETTING THE CONTROLLER When necessary, the controller may be manually reset by holding the STOP button pressed for 30 seconds. The manual reset will cause the hardware to be configured following new settings.

  • Page 132: Zero Power At Rest

    D-300 MK2 User Manual Firmware V-6.3 25.24. ZERO POWER AT REST In a manual genset, it is possible to reduce the current consumption of the unit down to true zero Amperes, in order to prevent the battery from discharging. For “zero power at rest operation”, an external relay and “wake-up” pushbutton is necessary.

  • Page 133: Modbus Communications

    D-300 MK2 User Manual Firmware V-6.3 26. MODBUS COMMUNICATIONS This chapter is a brief description of the Modbus properties of the controller. For a complete documentation please use “D- 500 D-700 Modbus Application Manual” The unit offers the possibility of MODBUS communication through below carriers:...

  • Page 134: Parameters Required For Rs-485 Modbus Operation

    D-300 MK2 User Manual Firmware V-6.3 26.1. PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION Modbus Slave Address: may be set between 1 and 240 RS-485 Enable: must be set to 1 (or checkbox enabled) RS-485 Baud Rate: selectable between 2400 and 57600 bauds. All devices in the same network must use the same Baud Rate.
  • Page 135 D-300 MK2 User Manual Firmware V-6.3 Below is a shortlist of available Modbus registers. For complete register map please refer to D-500/700 Modbus Application Manual. ADDRESS R / W DATA COEFF. DESCRIPTION (decimal) SIZE 8193 16bit Pushbutton simulation BIT 0.Simulate Stop button BIT 1.Simulate Manual button...
  • Page 136 D-300 MK2 User Manual Firmware V-6.3 ADDRESS R / W DATA COEFF. DESCRIPTION (decimal) SIZE 10504- 256bit Shutdown alarm bits. Bit definitions are given at the end of the 10519 document. 10520- 256bit Loaddump alarm bits. Bit definitions are given at the end of the 10535 document.

  • Page 137: Declaration Of Conformity

    “Monitoring and control instruments including industrial monitoring and control instruments” and exempted from ROHS directive. However Datakom is not using any ROHS uncompliant electronic components in the production. Only the solder contains lead. The switching to unleaded soldering is in progress. L052D01-EN...

  • Page 138: Troubleshooting Guide

    D-300 MK2 User Manual Firmware V-6.3 31. TROUBLESHOOTING GUIDE Below is a basic list of most often encountered troubles. More detailed investigation may be required in some cases. The genset operates while AC mains are OK or continues to operate after AC mains are OK: -Check engine body grounding.
  • Page 139 D-300 MK2 User Manual Firmware V-6.3 The engine does not run after the first start attempt, then the unit does not start again and OIL PRESSURE EXISTS ! message is displayed: -The oil pressure switch closes very lately. As the unit senses an oil pressure, it does not start. When oil pressure switch closes the unit will start.

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