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VENCO VC416 Installation & Owner's Manual

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Summary of Contents for VENCO VC416

  • Page 3 BODY PROP(S) OPERATION____________________________________ 416303 SERVICE & MAINTENANCE_____________________________________ 416304 GREASE POINTS FOR HOISTS__________________________________ 520054 REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 SCISSORS______ 416455A REPLACEMENT PARTS LIST, VC416 / 516 SCISSORS_______________ 416698 REPLACEMENT PARTS ILLUSTRATION, VC416 / 516 SUBFRAME_____ 520939 REPLACEMENT PARTS LIST, VC416 / 516 SUBFRAME______________ 520940...
  • Page 4 SEE PAGE: 416272. 3. SUFFICIENT OVERHANG SEE PAGE: 416266 OR 516023. 4. USE PUMP WHICH MEETS VENCO SPECIFICATION SEE PAGE: 416138. 5. IF YOU ARE USING AN "ELECTRIC HYD POWER UNIT", IT MUST BE PROPERLY GROUNDED TO THE TRUCK FRAME USING THE SUPPLIED #4 GAGE BLACK BATTERY CABLE OR EQUIV.
  • Page 5 TITLE DATE SECTION IMPORTANT WARNING 7-14-98 H100 MANUFACTURING, INC. SUPERCEDES 416272 VC 416/516 10-9-92...
  • Page 6 C. Body Props One (1) body prop shall be furnished as a standard item on Venco hoists. Federal regulations require that hoists used for construction bodies require two (2) body props, and hoists used on truck beds over 15 feet should have two (2) body props: A.
  • Page 9 TITLE DATE SECTION CAPACITY CHART 7-14-98 H100 MANUFACTURING, INC. SUPERCEDES 416266 VC 416 2-28-90...
  • Page 10 TITLE DATE SECTION CAPACITY CHART 7-14-98 H100 MANUFACTURING, INC. SUPERCEDES 516203 VC 516 2-28-90...
  • Page 14 3. Refer to figures 1 and 2. CAUTION If a distance of more than 38" is exceeded between the centers of rear axle rear hinge assembly, additional reinforcement the truck frame will be required. a. Mark the location for the rear hinge. This location should be immediately behind a truck crossmember.
  • Page 18 HOIST MOUNTING INST. - VC416-620 UNIVERSAL S/F Refer to drawing 416266 (VC416), 516203 (VC516), 520602 (VC520), or 620104 (VC620) (preceding pages). Position hoist into the front half of the sub-frame by inserting the two lower pivot angles into the lower pivot tube on the scissors, and then positioning that assembly inside front half of sub-frame.
  • Page 20 HOIST MOUNTING INSTRUCTIONS (Continued) I. Position and secure the filler strips (liner or sleeper) to the truck frame. The VC 520 with subframe requires a minimum of 9-1/2" clearance above the truck frame. The VC 520 (non-subframe) requires a minimum of 7-1/2" clearance above the truck frame. Note: If the hoist needs to be mounted higher due to interference between the hoist knuckle and the truck frame, additional clearance above the truck frame will be required.
  • Page 26 Attach positive lead (#4 gauge) from positive terminal of battery to other large post on motor solenoid. See Dwgs. 416306 and 416307. 3. Fill pump with commercial grade ATF-DEXRON III OIL 1/2" from the top of the reservoir. DATE SECTION TITLE INST INSTRUCTIONS 3-1-12C H200 MANUFACTURING, INC. SUPERCEDES 416298 VC416/516 10-13-04B...
  • Page 29 90° st. elbow to the rod end cylinder port, then attach the hose to the elbow. Connect the other end of the 7' hose to the elbow fitting on the return port of the power unit. INST INSTRUCTIONS 3-10-04A H200 MANUFACTURING, INC. 416299 VC416/516 7-15-98...
  • Page 33 Attaching Rear Hinge and Upper Pivots to Body Rear Hinge Position the body logitudinals (channels) onto the truck frame or subframe. Place rear hinge plates in the vertical position. Weld and/or bolt plates to logitudinals. If bolted, mark and drill each plate (4) places (17/32" dia.); secure plates to body channels using (8) 1/2"-13 x 1-1/2"...
  • Page 34 DATE SECTION TITLE INST INSTRUCTIONS 7-15-98A H200 MANUFACTURING, INC. SUPERCEDES 416273 VC 416/516 9-16-92...
  • Page 35 DATE SECTION TITLE INST INSTRUCTIONS 7-15-98 H200 MANUFACTURING, INC. SUPERCEDES 416301 VC 416/516...
  • Page 36 DATE SECTION TITLE INST INSTRUCTIONS 7-15-98 H200 MANUFACTURING, INC. SUPERCEDES 416302 VC 416/516...
  • Page 37 BODY PROP(S): Federal regulation 1926.01, paragraph 10, requires the use of a body prop. Accordingly, all Venco hoist unit will have included as a standard item, a body prop (safety strut). CAUTION Read operation of Body Prop (safety strut) and caution decals before operating hoist.
  • Page 38 DATE SECTION TITLE INST INSTRUCTIONS 7-15-98 H200 MANUFACTURING, INC. SUPERCEDES 416304 VC 416/516...
  • Page 41 ITEM PART NUMBER QTY. DESCRIPTION 516402-2 VC516 SCISSORS ASSEMBLY, LESS HYDRAULIC CYLINDER 416402-2 VC416 SCISSORS ASSEMBLY, LESS HYDRAULIC CYLINDER 520930 LOWER PIVOT ASSY., LEFT & RIGHT, UNIVERSAL SUBFRAME 520923 UPPER PIVOT ASSY. , LEFT & RIGHT, UNIVERSAL SUBFRAME 416900 CYLINDER, VC416 HOIST...
  • Page 45 LINKAGE ROD ASSY., 15" LONG 520633-3 LINKAGE ROD ASSY., 55 1/4" LONG REPLACEMENT PARTS DWG REF 416851 TITLE DATE SECTION RPLCMENT PARTS LIST H400 03-26-14B ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 416699 VC516 - OPT. LNKG PROP 10-14-10A...
  • Page 52 VENCO HOISTS LIMITED WARRANTY POLICY This limited policy warrants new products of Venco to be free from defects in material and workmanship for a period of three (3) years from date of original installation. This warranty covers: ¨ Repair or replacement of product ¨...

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