THESSLAGREEN 4 Series Installation Manual

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MVHR UNIT INSTALLATION MANUAL

AirPack

SERIES 4

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Page 1 MVHR UNIT INSTALLATION MANUAL AirPack SERIES 4...
Page 2 IMS.AirPack h.02.2020.1 Thessla Green Sp. z o.o. | Kokotów 741, 32-002 Kokotów | NIP: 678-314-71-35 T: +48 12 352 38 00 | E: biuro@thesslagreen.com Contact to the service department | E: serwis@thesslagreen.com | T: +48 730 048 820 www.thesslagreen.com...
Page 3: Table Of Contents
Table of Contents BASIC INFORMATION 1.1. Who is the instruction for? 1.2. Installer qualifications required for the installation of an AirPack h MVHR unit DEVICE INSTALLATION 2.1. Mechanical assembly of the device. STEP 1 — Checking the technical conditions necessary for the operation of AirPack STEP 2 —...
Page 4 Table.4. Alarm codes 49 IMS.AirPack h.02.2020.1 Thessla Green Sp. z o.o. | Kokotów 741, 32-002 Kokotów | NIP: 678-314-71-35 T: +48 12 352 38 00 | E: biuro@thesslagreen.com Contact to the service department | E: serwis@thesslagreen.com | T: +48 730 048 820 www.thesslagreen.com...
Page 5: Basic Information
Installation and service manual for AirPack MVHR units 1. BASIC INFORMATION 1.1. Who is the instruction for? The manual is addressed solely to the ventilation installers. 1.2. Installer qualifications required for the installation of an AirPack h MVHR unit Installation works may only be carried out by installers with knowledge of applicable law, standards and good engineering practice in the field of: occupational health and safety, safety of low voltage installations,...
Page 6: Step 1 - Checking The Technical Conditions Necessary For The Operation Of Airpack 4 H
Installation and service manual for AirPack MVHR units STEP 1 — Checking the technical conditions necessary for the operation of AirPack The electrical installation supplying the AirPack h has a The space for mounting the AirPack h device allows to residual current protection.
Page 7: Step 2A - Mounting Airpack 4 H On Feet
Installation and service manual for AirPack MVHR units STEP 2A — Mounting AirPack h on feet Place the device on the feet in the target place. Then check the level using the spirit level. STEP 2B — Mounting AirPack h on feet with SoftBase vibration isolation pads Remove the vibration isolation pads from the packaging Place the device on feet equipped with SoftBase...
Page 8: Step 2C - Wall Mounting Airpack 4 H On Wallgrip 4 Console
Installation and service manual for AirPack MVHR units STEP 2C — Wall mounting AirPack h on WallGrip console Make sure that the load on the wall structure resulting Fasten the console to the wall with screws or bolts se- from the AirPack installation does not threaten in any lected depending on the type of wall so as to ensure the way the safety of the building structure or people staying...
Page 9: Step 2D - Suspended Mounting Of Airpack 4 H On Ceilinggrip4 Console
Installation and service manual for AirPack MVHR units STEP 2D — Suspended mounting of AirPack h on CeilingGrip console Make sure that the load on the wall structure resulting Fasten the CeilingGrip rails on the threaded rods by from the AirPack installation does not threaten in any passing the rods through these holes.
Page 10: Step 3 - Installation Of The Condensate Drainage System
Installation and service manual for AirPack MVHR units STEP 3 — Installation of the condensate drainage system Do not use siphons equipped with a ball check valve. If the AirPack h ambient temperature does not fall below C in winter, and the condensate installation is passed Finish the condensate drainage installation from the recu- through a room where the temperature drops below +1 perator side with a 32 mm diameter push-in muff con-...
Page 11: Installation Of Control Panels
Installation and service manual for AirPack MVHR units 2.2. Installation of control panels Installation of control panels This part of the manual will guide you through the installation of AirL and Air control panels of the AirPack h. Perform individual steps only if the device you are installing has the function that the given step applies to. STEP 1 STEP 2 Installation of AirL...
Page 12: Step 2 - Mounting Of The Air ++ Control Panel
Installation and service manual for AirPack MVHR units STEP 2 — Mounting of the Air control panel Choose a location where you will install the panel Air 10. Connect the UTP (non-twisted) cable to the RJ45 socket Keep a distance of 150 mm from the walls and other ob- on the Air panel.
Page 13: Extension Of Functionality Based On The Standard Basic Controller
Installation and service manual for AirPack MVHR units 2.3. Extension of functionality based on the standard BASIC controller This part of the guide will lead you through the extension of the BASIC controller functionality, which is built-in to the AirPack as standard.
Page 14: Step 2 - Installation Of A Hygrostat To Start Ventilation
Installation and service manual for AirPack MVHR units STEP 2 — Installation of a hygrostat to start ventilation Install a hygrostat in a room where there will be high hu- Attach a 2 × 0.75 mm cable from the potential-free hy- midity when using the building.
Page 15: Step 3 -Installation Of The Air Quality Sensor To Activate Ventilation
Installation and service manual for AirPack MVHR units STEP 3 —Installation of the air quality sensor to activate ventilation Install the air quality sensor in a room where there will be Attach a 2 × 0.75 mm cable from the contact of the po- high humidity when using the building.
Page 16: Extension Of Functionality Based On The Expansion Module
Installation and service manual for AirPack MVHR units 2.4. Extension of functionality based on the EXPANSION module This section will guide you through installation of the module Expansion step by step. Perform individual steps only if you integrate with the GT system the device described in the given step. Thanks to the additional Expansion module you can connect and operate multiple peripherals simultaneously.
Page 17: Step 1 - Preparation Of The Expansion Module
Installation and service manual for AirPack MVHR units STEP 1 — Preparation of the Expansion module Familiarize yourself with the Expansion Module technical documentation. CAUTION! RISK OF ELECTRIC SHOCK! Disconnect the AirPack MVHR unit from the power sup- ply, to which you will connect the Expansion module. Disconnect from the power supply all peripheral devices Remove the Expansion module housing cover.
Page 18: Step 3 - Connecting The Throttle Controlling The Operation Of A Ground Air Heat Exchanger Other Than Groundbox Gt
Installation and service manual for AirPack MVHR units STEP 3 — Connecting the throttle controlling the operation of a ground air heat exchanger other than GroundBox GT Unplug the connector from the socket labelled A4 on the IF THE THROTTLE ACTUATOR THAT YOU WANT TO Expansion module.
Page 19: Step 4 -Connecting The Gwc Ground-Glycol Heat Exchanger
Installation and service manual for AirPack MVHR units STEP 4 —Connecting the GWC ground-glycol heat exchanger Remove the plug from the socket labelled A4 on the Ex- Install the temperature sensor (available in Thessla Green pansion module. catalogue with 1.5 m, 5 m or 10 m cable) in the duct be- hind the GWC radiator / heater.
Page 20: Step 5 -Connecting The Duct Filter Pressure Switch
Installation and service manual for AirPack MVHR units STEP 5 —Connecting the duct filter pressure switch Remove the plug from the socket marked as DP3 in the Push the wires from the outside of the Expansion housing Expansion module. into the spring holders. Attach the 2 ×...
Page 21: Step 6 - Connecting The Water Heater
Installation and service manual for AirPack MVHR units STEP 6 — Connecting the water heater Remove the plug from the socket marked as M3 in the Insert the plug into the TN2 socket of the Expansion Expansion module. This is the socket supplying the mix- module.
Page 22: Step 7 - Connecting The Electric Heater
Installation and service manual for AirPack MVHR units STEP 7 — Connecting the electric heater If you have previously installed a TN2 duct temperature sen- sor, make sure it is placed behind the last duct heat ex- changer (in the direction of air flow) and do not follow steps 1 to 4.
Page 23: Step 8 - Connecting A Smoothly Controlled Water Or Glycol Cooler (0-10 V) With A Regulation Valve
Installation and service manual for AirPack MVHR units STEP 8 — Connecting a smoothly controlled water or glycol cooler (0-10 V) with a regulation valve If you have previously installed the TN2 duct temperature sensor, make sure it is located behind the last duct heat ex- changer (in the direction of air flow) and do not follow steps 1 to 4.
Page 24: Step 9 -Connecting The Hysteresis Controlled (On-Off) Water Or Glycol Cooler
Installation and service manual for AirPack MVHR units STEP 9 —Connecting the hysteresis controlled (ON-OFF) water or glycol cooler If you have previously installed the TN2 duct temperature sensor, make sure it is placed behind the last duct heat ex- changer (in the direction of air flow) and do not follow steps 1 to 4.
Page 25: Step 10 -Connecting The Hood Function Switch
Installation and service manual for AirPack MVHR units STEP 10 —Connecting the HOOD function switch Remove the plug from the OK socket on the Expansion Insert the plug into the OK socket of the Expansion mod- module. ule. Attach the 2 × 0.75 mm signal of a potential-free wall If you want to connect another device to the Expansion switch in the OK plug to signal hood operation.
Page 26: Step 12 - Connecting The Fire Alarm Control Panel
Installation and service manual for AirPack MVHR units STEP 12 — Connecting the FIRE ALARM control panel Remove the plug from the FIRE ALARM socket in the Ex- Insert the plug into the FIRE ALARM socket Expansion pansion module. module. Mount in the FIRE ALARM plug.
Page 27: Step 14 -Connecting The Intake Throttle Actuator
Installation and service manual for AirPack MVHR units STEP 14 —Connecting the intake throttle actuator Remove the plug from the intake throttle actuator A2 Insert the plug into the socket A2 of the Expansion mod- socket in the Expansion module. ule.
Page 28: Step 16 -Connecting The Expansion Module
Installation and service manual for AirPack MVHR units Connecting the Expansion module STEP 16 — Fit the Expansion module cover and secure it to the Ex- Plug the other end of the communication cable into pansion module housing with 4 screws. socket No.
Page 29: Starting The Device
Installation and service manual for AirPack MVHR units 3. STARTING THE DEVICE 3.1. The device is equipped with AirL This part of the manual will guide you step by step, by starting the AirPack h MVHR unit using the AirL panel.
Page 30: Step 1 - Configuration Using The Airl Panel
Instrukcja montażu i serwisu central wentylacyjnych AirPack STEP 1 — Configuration using the AirL panel If the MVHR unit has an Air panel connected, it should remain in the main screen view during the calibration procedure. Tab.2. Configuration parameters 1. From the MAIN MENU, select ADVANCED and press the FAC- pulse generator button: No.
Page 31: Panel
Installation and service manual for AirPack MVHR units STEP 3 —Calibration of AirPack MVHR unit not equipped with CF module by using AirL panel Explanations: • Prepare a measuring instrument with which you will be able to measure the air flows flowing from the intakes and entering the outlets with an accuracy of at least +/- 3%.
Page 32: Airl + Panel
Instrukcja montażu i serwisu central wentylacyjnych AirPack 11. Leave the CALIBRATION screen C A L B R A T I > S U P P L X H A U S STEP 4 —Configuration of the AirPack MVHR unit not equipped with the CF module using the AirL panel Explanations: •...
Page 33 Installation and service manual for AirPack MVHR units Enter the EXHAUST control value equal to the EXHAUST Set a new value for the supply fan control, chang- control value set in STEP 3 as follows: ing its value smoothly by turning the knob. Selecting EXHAUST move the knob as shown in the Remember: figure below...
Page 34 Instrukcja montażu i serwisu central wentylacyjnych AirPack The next step will be to start the calibration process, the values that were achieved in the previous calibra- which will begin by checking whether the system reaches tion process. the air flow values set by you (in points 5 and 6 above). If during the calibration process the airflows have The check will take tens of seconds.
Page 35: Step 6 - Commisioning Report
Installation and service manual for AirPack MVHR units processor compares the measured values with the set values. In the upper left corner of the screen there is a C A L B R A T I counter counting the time in which the difference be- S U P P L X H A U S tween the measured and the set stream is within the...
Page 36: Step 1 -The Device Is Equipped With Air
Instrukcja montażu i serwisu central wentylacyjnych AirPack 3.2. The device is equipped with Air This part of the manual will guide you step by step, by starting the AirPack h MVHR unit using the AirL panel. Perform individ- ual steps only if the device you are installing has a given function which the particular step applies to. STEP 1 STEP 3 STEP2...
Page 37: Table 3. Configuration Parameters Of The Airpack 4 H Mvhr Unit
Installation and service manual for AirPack MVHR units Go to the CONFIGURATION screen by selecting CON- FIGURATION on the ADVANCED screen. On the CONFIGURATION screen, set the configuration PARAMETERS according to the functionality of the de- vice. Configuration PARAMETERS are listed in the table below.
Page 38: Step 2 -Switching On The Airpack 4 Mvhr Unit Using The Air ++ Panel
Instrukcja montażu i serwisu central wentylacyjnych AirPack STEP 2 —Switching on the AirPack MVHR unit using the Air panel 13. Go to the SETTINGS screen by selecting the field the MAIN screen. To start the AirPack MVHR unit, select the SWITCH ON DEVICE field.
Page 39: Panel
Installation and service manual for AirPack MVHR units STEP 3 — Calibration of AirPack MVHR unit not equipped with CF module by using AirL panel. Explanations: • Prepare a measuring instrument with which you will be able to measure the air flows flowing from the intakes and entering the outlets with an accuracy of at least +/- 3%.
Page 40: Air ++ Panel
Instrukcja montażu i serwisu central wentylacyjnych AirPack Repeat the operations described in point 6 and point 7 in 10. After completing the calibration process, confirm the set- turn until the total supply and exhaust air streams you tings by selecting the field .Selecting the field takes measure are equal to the values of the air flows resulting...
Page 41: Air ++ Panel
Installation and service manual for AirPack MVHR units obtained. Then measure the total exhaust air flow in the same way. Set the exhaust fan control to the same value that you set in the CALIBRATION process performed in STEP 3. Do If the measured total supply air flow is less than the nom- this with the help of icons without leaving the cal-...
Page 42 Instrukcja montażu i serwisu central wentylacyjnych AirPack On the SETTINGS screen, select the unmarked field During this time, you will be able to follow the process by in the centre of the bottom bar of the screen (grey observing the screen display: the nominal values of the air field here).
Page 43 Installation and service manual for AirPack MVHR units throttle settings in individual sections of the installation automation system, the calibration procedure is com- and plenum boxes. pleted. For adjustment, you can also use the degree of opening of individual diffusers and exhausts (when adjusting with this method, take into account the acoustics, because too small an air gap may generate additional noise).
Page 44: Step 6 - Commisioning Report
Instrukcja montażu i serwisu central wentylacyjnych AirPack STEP 6 — Commissioning report Complete the device commissioning report and warranty card and provide documents to the user. IMS.AirPack .11.2019.2...
Page 45: Service Operations
Installation and service manual for AirPack MVHR units 4. Service operations The IMS manual involves service activities that may be per- formed by the installer. These are the following: Remove the filter. • Replacement of air filters • Removal of the heat exchanger •...
Page 46: Removing The Heat Exchanger
Instrukcja montażu i serwisu central wentylacyjnych AirPack 4.2. Removing the heat exchanger When the plug comes up completely at the bottom, pull the upper handle vigorously so that the plug comes out Access to heat exchanger in AirPack MVHR units requires at the top.
Page 47: Installation Of The Heat Exchanger
Installation and service manual for AirPack MVHR units 4.3. Installation of the heat exchanger Slide the heat exchanger into the socket. Tap the top, middle and the bottom of the cap one after the other so that the plug snaps into place. Insert the plug into the socket IMS.AirPack h.
Page 48: Replacing The Fuse In The Connection Port
Instrukcja montażu i serwisu central wentylacyjnych AirPack 4.4. Replacing the fuse in the connection port Turn off the device. If you use the Air panel. • Go to the SETTINGS screen by selecting the field on the MAIN screen. Remove the fuse by turning the fuse housing body coun- terclockwise by 90°.
Page 49: Alarms Catalogue
Installation and service manual for AirPack MVHR units 5. Alarms catalogue Tab.4. Alarms codes. Alarms codes of AirPack MVHR unit ALARM DESCRIPTION RESET LEVEL POSSIBLE CAUSES OF ALARM REMOVAL OF THE CAUSE OF ALARM SYMBOL Signalling the need to enter the product AUTO No product key entered.
Page 50 Instrukcja montażu i serwisu central wentylacyjnych AirPack ALARM DESCRIPTION RESET LEVEL POSSIBLE CAUSES OF ALARM REMOVAL OF THE CAUSE OF ALARM SYMBOL E144 Error maintaining flow on the supply fan AUTO Dirty fan pressure measurement system. Cleaning the measuring system (vacu- uming the filter) Leaking or open supply filter chamber end Fitting the end cap.
Page 51 Installation and service manual for AirPack MVHR units ALARM DESCRIPTION RESET LEVEL POSSIBLE CAUSES OF ALARM REMOVAL OF THE CAUSE OF ALARM SYMBOL The anti-freezing protection of the water USER Damaged water heater system (heater or Service intervention required. heater was operated the maximum num- valve or pump) ber of times within a specified time.
Page 52 Instrukcja montażu i serwisu central wentylacyjnych AirPack ALARM DESCRIPTION RESET LEVEL POSSIBLE CAUSES OF ALARM REMOVAL OF THE CAUSE OF ALARM SYMBOL Leaky or open intake filter chamber end Fitting the end cap. F143 No exhaust filter AUTO The filter has been mechanically dam- Intake filter replacement aged The fitted exhaust filter is not in accord-...
Page 53: Ims.airpack 4 H.02.2020.1
IMS.AirPack h.02.2020.1 Thessla Green Sp. z o.o. | Kokotów 741, 32-002 Kokotów | NIP: 678-314-71-35 T: +48 12 352 38 00 | E: biuro@thesslagreen.com Contact to the service department | E: serwis@thesslagreen.com | T: +48 730 048 820 www.thesslagreen.com...

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