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Vestil EPT-Series Operation And Maintenance Manual

Vestil EPT-Series Operation And Maintenance Manual

Electric pallet trucks
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EPT-S
Receiving instructions:
After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the
packaging and maintains the orientation of the product in the packaging; then inspect the product closely to
determine whether it sustained damage during transport. If damage is discovered during the inspection,
immediately record a complete description of the damage on the bill of lading. If the product is
undamaged, discard the packaging.
NOTES:
1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where
the product is used is exclusively the responsibility of the owner/end-user.
2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either:
a) Instructions in this manual; or b) Information provided on labels affixed to the product.
responsible for any consequential damages sustained as a result of failing to exercise sound judgment
while assembling, installing, using or maintaining this product.
T
C
ABLE OF
ONTENTS
Safety Principles
Product Introduction
Safety Guidelines
Removing EPT from Pallet
st
Use, 1
Inspection, & Functions Tests 20
Operation
Lifting & Transporting Loads
Batteries & Charger
Troubleshooting
Changing Cylinder
Changing Throttle Assy.
.
Changing Motor Assy
Replacing Forward/Reverse Contactor
Changing Battery Charger
Adding Quencharcs
Copyright 2013 Vestil Manufacturing Corp.
Rev. 0213
V
ESTIL
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
www.vestilmfg.com
E
ERIES
LECTRIC
O
PERATION AND
P
T
AGE
ABLE OF
2
Fig. 1A EPT Main Body Components
2
Fig. 1B EPT-30 (optional) Scale Components
3
Fig. 2 EPT-30 Hydraulic Cylinder Assembly
3 - 4
Fig. 3 EPT-30 Drive Wheel Assembly
Fig. 4A EPT-30 Fork & Carriage
20-21 Fig. 4B EPT-30 Fork & Carriage (optional) Scale
21
Fig. 5A Control Yoke & Handle Components
21-22 Fig. 5B Control Yoke & Handle (optional) Scale
Fig. 6 Hydraulic Pump & Motor Assemblies
23-48 Fig. 7 EPT-45 Main Housings & Supporting Structure
28-31 Fig. 8 Removable Battery Box & Components
32-36 Fig. 9 EPT-45 Cylinder & Fuse Panel
37-39 Fig. 10 EPT-45 Fork & Carriage Assemblies
40-42 Fig. 11 Function Controls, Gauges, & Safety Features
43-46 Maintenance & Inspections
47-48 Markings
M
ANUFACTURING
Fax: (260) 665-1339
e-mail:
P
ALLET
M
M
AINTENANCE
F
IGURES
EPT, Manual.doc
C
.
ORP
sales@vestil.com
T
RUCKS
ANUAL
Neither is Vestil
P
AGE
5
6
7
8
9
10
11-12
13-14
15
16
16
17
18
19
49-50
51
Page 1 of 51

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Summary of Contents for Vestil EPT-Series

  • Page 1 1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where the product is used is exclusively the responsibility of the owner/end-user. 2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either: Neither is Vestil a) Instructions in this manual;...
  • Page 2 Vestil is not liable for any injury or property damage that occurs as a consequence of failing to apply the safe operation and maintenance procedures explained in this manual or that appear on labels affixed to the product.
  • Page 3 Read the manual to refresh your understanding of the safe use and maintenance procedures on p. 50-51. If questions remain after you finish reading the manual, contact Vestil for answers. DO NOT attempt to resolve any problem with the truck unless you are certain that it will be safe to use afterwards.
  • Page 4 Approach the pallet truck from the operator side. Lift the EPT just a few inches above the pallet. Slowly back the forklift away from the pallet, and then carefully lower the forks until the EPT rests firmly on the ground. Copyright 2013 Vestil Manufacturing Corp. Page 4 of 51...
  • Page 5 Bushing 2042 EPT-30-2042 8mm Washer 2019 EPT-30-2019 Cylinder Pivot Pin, Upper 2043 EPT-30-2043 Bolt 2020 EPT-30-2020 Cylinder Pivot Pin, Lower 2044 EPT-30-2044 Wheel Stabilizer Assembly 2045 EPT-30-2045 Upper Travel Limit Switch Copyright 2013 Vestil Manufacturing Corp. Page 5 of 51...
  • Page 6 EPT-30-SCL-4003 6mm Flat Washer 4004 EPT-30-SCL-4004 M6 x 10 Bolt 4005 EPT-30-SCL-4005 M6 x 30 Bolt 4006 EPT-30-SCL-4006 6mm Spring Washer 4007 EPT-30-SCL-4007 M6 Nut 4008 EPT-30-SCL-4008 M6 Nut 4009 EPT-30-SCL-4009 4010 EPT-30-SCL-4010 Copyright 2013 Vestil Manufacturing Corp. Page 6 of 51...
  • Page 7 O-Ring 4302 EPT-30-4302 Seal Ring 4303 EPT-30-4303 Seal Ring 4304 EPT-30-4304 O-Ring 4305 EPT-30-4305 O-Ring 4401 EPT-30-4401 4402 EPT-30-4402 Hydraulic Hose 4403 EPT-30-4403 4300 EPT-30-4300 Seal Kit (EPT 30 & 45) Copyright 2013 Vestil Manufacturing Corp. Page 7 of 51...
  • Page 8 3012 EPT-30-3012 Grease Seal 3029 EPT-30-3029 Brake Pad 3013 EPT-30-3013 Gear Box Casting 3030 EPT-30-3030 Brake Coil 3014 EPT-30-3014 Idler Gear 3031 EPT-30-3031 Cap Screw EPT-30-MTR-BLT M6-1.0 x 185mm Motor Bolt Copyright 2013 Vestil Manufacturing Corp. Page 8 of 51...
  • Page 9 EPT-30-1011 Bracket Pin 1021 EPT-30-1021-25 Trunion (Model EPT-2547-30) Not Shown EPT-30-EXT-RL Steel Exit Roller 1021 EPT-30-1021-20 Trunion (Model EPT-2047-30) 1012 EPT-30-1012 Push Rod Pin 1022 EPT-30-1022 22mm Snap Ring 1023 EPT-30-1023 Copyright 2013 Vestil Manufacturing Corp. Page 9 of 51...
  • Page 10 12mm Spring Washer measurement) 1015 EPT-30-SCL-1015 M22 x 1.5 Lock Nut 4014 EPT-30-SCL-4014 Washer 1016 EPT-30-SCL-1016 Push Rod Clevis 4015 EPT-30-SCL-4015 Weighing Forks 1017 EPT-30-SCL-1017 Clevis Pin 4016 EPT-30-SCL-4016 M12 x 38 Bolt Copyright 2013 Vestil Manufacturing Corp. Page 10 of 51...
  • Page 11 Rev. 0213 EPT, Manual.doc FIG. 5A: C ONTROL OKE AND ANDLE OMPONENTS ODELS Copyright 2013 Vestil Manufacturing Corp. Page 11 of 51...
  • Page 12 EPT-30-3215 Bearing 8112 3216 EPT-30-3216 Bearing 80113 3217 EPT-30-3217 Steering Post 3218 EPT-30-3218 M10 x 30 Bolt 3219 EPT-30-3219 10mm Washer 3220 EPT-30-3220 Handle Limit Switch 3300 EPT-30-3300 Drive Wheel System Copyright 2013 Vestil Manufacturing Corp. Page 12 of 51...
  • Page 13 Rev. 0213 EPT, Manual.doc FIG. 5B: C ONTROL OKE AND ANDLE OMPONENTS ODELS WITH NTEGRAL CALE Copyright 2013 Vestil Manufacturing Corp. Page 13 of 51...
  • Page 14 EPT-30-SCL- Bearing Housing 3215 EPT-30-SCL- Bearing 8112 3216 EPT-30-SCL- Ball Bearing 80113 3217 EPT-30-SCL- Steering Post 3218 EPT-30-SCL- M10 x 30 Bolt 3219 EPT-30-SCL- 10mm Flat Washer 3300 EPT-30-SCL- Drive Wheel Assembly Copyright 2013 Vestil Manufacturing Corp. Page 14 of 51...
  • Page 15 Pick Up Tube 4110 EPT-30-4110 Breather 4111 EPT-30-4111 Hydraulic Fluid Reservoir 4112 EPT-30-4112 Intake Strainer 4113 EPT-30-4113 Pump Retaining Bolt 4114 EPT-30-4114 Hydraulic Gear Pump 4115 EPT-30-4115 Return Tube 4116 EPT-30-4116 Relief Valve Copyright 2013 Vestil Manufacturing Corp. Page 15 of 51...
  • Page 16 Part No. Description 3002 EPT-45-3002 Battery 3003 EPT-45-3003 Battery Charger – OEM 3003 EPT-45-3003-2 Battery Charger – Soneil 3003 EPT-45-3003-3 Battery Disconnect Connector EPT-CORD Battery Charger Cord 3004 EPT-45-3004 Battery Box Copyright 2013 Vestil Manufacturing Corp. Page 16 of 51...
  • Page 17 Main Circuit Contactor 3200 EPT-45-3200 Hydraulic Hose 3406 EPT-45-3406 Forward/Reverse Contactor 3300 EPT-45-3300 Hydraulic Cylinder 3406 EPT-45-3406-2 Forward/Reverse Contactor (Curtis) 3300 EPT-45-3300-2 Hydraulic Cylinder 3407 EPT-45-3407 Pump Motor Contactor 3408 EPT-45-3408 Horn Copyright 2013 Vestil Manufacturing Corp. Page 17 of 51...
  • Page 18 Snap Ring 2025 Load Roller 2011 EPT-45-2011 2026 EPT-45-2026 Bearing 2012 EPT-45-2012 Washer 2027 EPT-45-2027 Washer 2013 EPT-45-2013 Clevis 2028 EPT-45-2028 Roll Pin 2014 EPT-45-2014 Clevis Lock Nut EPT-45-KSA Key Switch Assembly Copyright 2013 Vestil Manufacturing Corp. Page 18 of 51...
  • Page 19 EPT-45’s are activated simply by pulling the red E- ~2.6mph when loaded to capacity. Simply by stop button up. Turn off power by pressing the button releasing the movement control, the EPT will down. decelerate to a complete stop. Copyright 2013 Vestil Manufacturing Corp. Page 19 of 51...
  • Page 20 Step 4: Rotate the movement control wheel in the appropriate direction to move either forward or in reverse. [See “Movement Controls” text box and the corresponding photo on p. 9] Copyright 2013 Vestil Manufacturing Corp. Page 20 of 51...

This manual is also suitable for:

Ept-2047-30Ept-2547-30Ept-2048-45Ept-2748-45