Advertisement

Quick Links

Green Motion
EV smart breaker chargers
Installation guide:
EV wall charger
and wall charger plug-in

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EV wall charger and is the answer not in the manual?

Questions and answers

Summary of Contents for Eaton EV wall charger

  • Page 1 Green Motion EV smart breaker chargers Installation guide: EV wall charger and wall charger plug-in...
  • Page 3: Table Of Contents

    Installation Guide: EV wall charger and EV wall charger plug-in Contents PRODUCT INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2–3 EV wall charger (hardwire, plug-in, or pedestal options) .
  • Page 4: Product Introduction

    Green Motion EV smart breaker chargers EV wall charger (hardwire, plug-in, or pedestal options) EV wall charger installs indoor/outdoor for additional versatility and a modern design. EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 5: Ev Smart Breaker Charger

    Installation Guide: EV wall charger and EV wall charger plug-in EV smart breaker charger The EV smart breaker charger is intended for charging plug-in hybrid and all-electric vehicles and is compatible with the Society of Automotive Engineers J1772 charging standard.
  • Page 6: Package Contents

    2. J1772 EV connector and 25 ft cordset 3. Tamper-resistant screws 3. Tamper-resistant screws 4. Mounting hardware kit (99-7544) - anchors/lag screws 4. Mounting hardware kit (99-7544) - anchors/lag screws 5. Pre-installed plug-in cable EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 7: Routine Operation

    Installation Guide: EV wall charger and EV wall charger plug-in EV smart breaker charger operation QUICKLAG thermal-magnetic breaker The EV smart breaker charger contains integral solenoid controlled contacts in series with QUICKLAG™ thermal-magnetic breaker. The instructions below describe how to operate the main handle of the EV smart breaker charger: •...
  • Page 8: Led Indicator Descriptions

    Cold Load Timeout: Following a complete loss of power during an active charging session, a phenomenon occurs called Cold Load Timeout. When power is restored, there may be a 2–5 minute delay to resume charging per SAE J2894. EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 9: Installation

    Installation Guide: EV wall charger and EV wall charger plug-in Installation Important safety instructions Grounding instructions DANGER WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN IMPROPER CONNECTION OF THE EQUIPMENT-GROUNDING DEATH, PERSONAL INJURY, OR PROPERTY DAMAGE. CIRCUIT CONDUCTOR IS ABLE TO RESULT IN A RISK OF ELECTRIC SHOCK.
  • Page 10: General Reference

    48” max tions and 24 inches (600 mm) above the grade level for 48” max outdoor locations . 48” max 34” max 15” min 15” min 10” max 48” max EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com 15” min...
  • Page 11: Ev Wall Charger And Ev Wall Charger Plug-In Installation

    Installation Guide: EV wall charger and EV wall charger plug-in Safety instructions Important safety instructions—read all instructions before using. This product must be installed in accordance with the National Electrical Code (NEC) or the Canadian Electrical Code (CEC) and any applicable local codes. Before installing equipment, check with your local electrical inspector for requirements and information.
  • Page 12: A Prepare The Ev Wall Charger

    Green Motion EV smart breaker chargers EV WALL CHARGER AND EV WALL CHARGER PLUG-IN INSTALLATION Prepare the EV wall charger STEP A-1 Hardwire • Disconnect power to the loadcenter or panelboard where the EV wall charger will be powered from .
  • Page 13 24 inches minimum from the ground in outdoor applications . • Remove EV wall charger from the plastic bag . • Remove the tape on the side(s) of the EV wall charger that is holding the cover to the base . Remove the cover and set aside cautiously to avoid damage to the circuit board .
  • Page 14: B - Mount The Ev Wall Charger

    • Mount the EV wall charger base to the wall using appropriate #14x2 screws per NEC . » Fasten EV wall charger base to wall, using surface mounting holes and appropriate fasteners . Reference: Mounting template EV wall charger base...
  • Page 15: C Connect Conduit Collet

    Installation Guide: EV wall charger and EV wall charger plug-in EV WALL CHARGER AND EV WALL CHARGER PLUG-IN INSTALLATION Connect conduit collet STEP C-1 Hardwire • Connect conduit collet Figure 4 EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 16: D Wire Ev Wall Charger And Install Ev Wall Charger

    Green Motion EV smart breaker chargers EV WALL CHARGER AND EV WALL CHARGER PLUG-IN INSTALLATION Wire EV wall charger and install EV wall charger front cover STEP D-1 STEP D-2 Hardwire Hardwire and plug-in • Install two main, neutral, and ground wires .
  • Page 17 Installation Guide: EV wall charger and EV wall charger plug-in EV WALL CHARGER AND EV WALL CHARGER PLUG-IN INSTALLATION Wire EV wall charger and install EV wall charger front cover STEP D-3 Hardwire and plug-in • Install cover . » Align two bottom tabs with the slots in the base and fasten with tamper- resistant screws provided .
  • Page 18: Ev Wall Charger Pedestal Installation

    Note: Eaton recommends use of a BR240H circuit breaker or equivalent 240V rated two-pole device. Make sure to follow local code and NEC requirements. • Set aside hardware kit and mounting template included with the EV wall charger instructions . (mounting template won’t be needed for installation .)
  • Page 19 Installation Guide: EV wall charger and EV wall charger plug-in EV WALL CHARGER PEDESTAL INSTALLATION Prepare EV pedestal STEP A-1 Single port Dual port • Remove the cover panels located on the rear of the unit, starting with the cover panel...
  • Page 20: B Install Ev Wall Charger Base

    • Remove EV wall charger from the plastic bag . • Remove the tape on the side(s) of the EV wall charger that is holding the cover to the base . Remove the cover and set aside cautiously to avoid damage to the circuit board .
  • Page 21 Installation Guide: EV wall charger and EV wall charger plug-in EV WALL CHARGER PEDESTAL INSTALLATION Install EV wall charger base STEP B-2 Single & dual port • Remove the mechanical closer from the conductor entry point on the front of the pedestal .
  • Page 22 1/4-20 x 0.625-inch machine screw - x4 1/4-20 washer - x4 1/4-20 nylon locknut - x4 Cord hook 1/4-20 x 0.625-inch machine screw - x2 1/4-20 washer - x2 1/4-20 nylon locknut - x2 Figure 12 EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 23: C Run Wiring Through Ev Pedestal

    Installation Guide: EV wall charger and EV wall charger plug-in EV WALL CHARGER PEDESTAL INSTALLATION Run wiring through EV pedestal STEP C-1 Single & dual port • As illustrated, route the conduit up through the base plate and center body of the EV pedestal (1).
  • Page 24: D Replace Cover Plate(S)

    Torx screws (1) . Reference: Stainless steel, tamper-resistant button head Torx screws, 10–32 thread size, 1/2-inch long - x10 Figure 14 For single port installation, skip to Step H on page 28 EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 25 Installation Guide: EV wall charger and EV wall charger plug-in EV WALL CHARGER PEDESTAL INSTALLATION Replace cover plate STEP D-1 Dual port • Install the top cover plate using the tamper-resistant button head Torx screws (2) . Note: Bracket studs should be facing out.
  • Page 26: E Install Second Ev Wall Charger Base

    EV wall charger base to the cover . • Remove and reInstall one 1/4-20 bolt through the EV wall charger base and into top section cover . Hold the bolt in place while installing a washer and locknut to the inside of the EV pedestal .
  • Page 27: F Run Wiring Through Ev Pedestal

    Installation Guide: EV wall charger and EV wall charger plug-in EV WALL CHARGER PEDESTAL INSTALLATION Run wiring through EV pedestal STEP F-1 Dual port • As illustrated, route the conduit up through the base plate and center body of the EV pedestal (1).
  • Page 28: G Install Cord Hook And Lower Access Cover

    Torx screws (3). Reference: Access cover EV pedestal upper Stainless steel, tamper-resistant button head Torx screws, 10–32 thread size, 1/2-inch long - x8 Figure 20 EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 29 Installation Guide: EV wall charger and EV wall charger plug-in EV WALL CHARGER PEDESTAL INSTALLATION Install cord hook and lower access cover STEP G-3 Dual port • Install the lower access cover the EV pedestal lower section using the tamper-resistant button head Torx screws (3).
  • Page 30 . the cover . Reference: (BLACK) Line 2 (RED) Line 1 (WHITE) Neutral (GREEN) Ground Figure 22 Figure 23 EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 31: H Wire Ev Wall Charger And Install Ev Wall Charger

    OFF to the ON position . • Follow all the safety guidelines suggested and complete the installation . Figure 24 For dual port installation, repeat this step for the second EV wall charger. EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 32: Fcc

    1. This device may not cause interference, and 2. This device must accept any interference, including interference that may cause unde- sired operation of the device . IC: 772CVLB1CDIMP003 EV WALL CHARGER AND EV WALL CHARGER PLUG-IN www.eaton.com...
  • Page 33: Connect To Wi-Fi

    To use the EV smart breaker charger with your preferred charge management system, please visit our developer portal (www .Eaton .com/developer) for complete API documenta- tion . Once the integration is complete, download the EM Install app to commission the EV smart breaker charger .
  • Page 34: Technical Specifications

    Seller. Seller limits itself to extending the same warranty it receives from the third-party supplier, to the extent such third party permits assignment of its warranty. For other general terms and conditions of sale, please refer to Eaton’s selling policy 25-000.
  • Page 35: Troubleshooting

    See Green Motion EV Charger Manager app for instructions. EV smart breaker charger has tripped. How Eaton’s EV smart breaker chargers behave like a standard Eaton BR thermal do I reset the breaker? mag breaker – once tripped, you have to push it to full-off position and then turn it back on.
  • Page 36 Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton .com © 2022 Eaton All Rights Reserved Eaton is a registered trademark. Printed in USA Publication No . IL191011EN All trademarks are property August 2022 of their respective owners.

This manual is also suitable for:

Wall charger plug-in

Table of Contents