RVMP Flex Power 4000i Owner's Manual

RVMP Flex Power 4000i Owner's Manual

Dual fuel installed generator
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Dual Fuel Installed Generator
Authorized for Installation ONLY in Recreational Vehicles Prepped by the RV
Manufacturer With Fuel Lines and a Compartment for Permanent Generator Installs.
Visit rvmp.co • Copyright© 2022 RV Mobile Power, LLC. - All Rights Reserved.
This manual includes important guidance for safety operation.
OWNER'S MANUAL
®
RVMP
Flex Power
For 4,000 Watt Models: 4000i
For 5,500 Watt Models: 5500i
(Picture shown here is for reference only)
Do NOT Install in Any Other Application.
Read this manual carefully before operation.
And
TM

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Questions and answers

Lew Ann Walker
June 13, 2025

We have a new 127 hr old RVMP 5500 i generator. It will not continue running. It was suggested that maybe the gas cap was not allowing proper ventilation. We have removed the gas cap from the motorhome but this continues to be a problem. Please advise, I can be reached at 913-238-6626. I have already left a message for a return call on your main line 855-427-7978. I look forward to hearing from you.

1 comments:
Mr. Anderson
August 19, 2025

If the RVMP Flex Power 4000i generator does not continue running despite removing the gas cap, the issue may be due to a restriction in the gasoline line or vapor lock that is not fully resolved. Other potential causes include:

1. No or low fuel reaching the fuel pump.
2. A persistent vapor lock that continues to block fuel flow.
3. A separate fuel pump from the RV chassis engine or fueling station creating vacuum pressure the generator pump cannot overcome.

Even after loosening the gas cap, if the generator still does not stay running, there may still be a fuel restriction or vapor lock present in the gasoline line.

This answer is automatically generated

Carole
June 5, 2025

Why the generatrice 4000i does'nt have nothing power, does'nt start. Enough gas, can't start manuel, no start Because no power

1 comments:
Mr. Anderson
August 15, 2025

If the RVMP Flex Power 4000i generator will not start and has no power, possible causes include:

1. Battery issues – Check if the battery is charged and connected properly.
2. Oil level – Ensure the oil level is adequate.
3. Spark plug problems – Check for spark and examine the spark plug for damage.
4. Fuel module issues – Listen for the fuel pump (gas) or solenoid click (LP) when pressing the start button. If silent, check the 10A fuse near the front control panel.
5. Electrical harnesses – Inspect all harnesses for loose or disconnected wires.
6. ECM failure – If fuel components work but the rotor does not spin, the ECM may be faulty. Try starting with the manual pull start to confirm.
7. Inverter issues – Although the inverter usually does not prevent starting, a bad inverter may cause no 120V output or throttle motor failure.
8. Throttle motor non-response – If the throttle motor does not adjust RPM under load, the inverter may be faulty.

Check each of these components systematically to identify and fix the issue.

This answer is automatically generated

Lew Ann Wakler
June 13, 2025

Is there anyone in or near Abilene, TX that is capable of working on the RVMP 5500 I DF? Again, I look forward to hearing from someone regarding this

Charles
April 13, 2025

What type of oil is used in a flex power 4000i generator

Summary of Contents for RVMP Flex Power 4000i

  • Page 1 Manufacturer With Fuel Lines and a Compartment for Permanent Generator Installs. Do NOT Install in Any Other Application. Visit rvmp.co • Copyright© 2022 RV Mobile Power, LLC. - All Rights Reserved. Read this manual carefully before operation. This manual includes important guidance for safety operation.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Warranty Introduction General Guidelines The Exhaust Produced By The Generator Is Deadly Gasoline And Propane Are Flammable And Explosive Gas Emitted From Batteries Is Explosive Model Identification Model Specifications Generator Components Removing the Access Cover Generator Components Securing the Access Cover 4000i Generator Control Panel 5500i Generator Control Panel...
  • Page 3 Trouble Shooting Maintenance Resources and Tools Required More Service Information Maintenance Schedule VFT Meter Service Codes Fuel Recommendations Propane (LP) Requirements Engine Oil Recommendations Starting Batteries Exercising The Generator Storing The Generator Propane (LP) Storage Returning the Generator to Service Cleaning the Air Filter Element Changing the Engine Oil Maintaining the Battery and Battery Connections...
  • Page 4: Warranty

    Registering your product confirms your warranty coverage and provides a direct link between you and Flex Power if we find it necessary to contact you. Please visit www.rvmp.co complete your warranty registration information. Specifically for each model:...
  • Page 5 Your receipt of purchase including date, model, and serial number must be maintained and presented to a Flex Power Authorized Service Dealer for warranty service. Proof of purchase rests solely with you,the original purchaser. PRODUCT WARRANTY APPLICATIONS AND PRODUCT WARRANTY PERIODS Consumer Application For the purpose of this limited warranty “Consumer Application”...
  • Page 6: Introduction

    The generator will shut down or its circuit breaker(s) will trip if the sum of the loads exceeds the power limit of the generator. For information on the assembly or individual components of this product, please visit: www.rvmp.co or email us at support@rvmp.co.
  • Page 7 personal protective equipment including safety glasses, hard hats, steel-toed shoes and protective clothing when working on equipment. Benzene, found in some fuels, and used engine oils have been identified by some state and federal authorities to cause cancer or reproductive toxicity. Do not ingest, breathe fumes or come into contact with gas or oil when checking, draining or adding gas and oil.
  • Page 8: General Guidelines

    Always wear eye protection when performing service, maintenance or installation procedures.Other safety equipment to consider would be hearing protection, gloves and possibly a full face shield, depending on the nature of the task. General Guidelines ● Keep children away from the generator. ●...
  • Page 9: Gasoline And Propane Are Flammable And Explosive

    6. The exhaust system must be installed in accordance with the Flex Power Generator Installation Manual. (available here: https://rvmp.co/manuals). 7. Engine cooling air must not be used for heating the working or living space or compartment.
  • Page 10: Gas Emitted From Batteries Is Explosive

    Model Identification A nameplate containing the model and serial number of the generator is affixed to the front of the generator. This information is necessary when contacting RVMP for parts, service and product information. Contact RVMP at support@rvmp.co or through www.rvmp.co.
  • Page 11 Frequency 60 Hz 60 Hz Volts 117 - 120 119 - 124 Amps 30.0 - 30.3 39.2 - 43.3 Engine Specs 1 cylinder, 4-cycle, spark ignited, OHV, air-cooled Bore 2.75 in (70 mm) 3.15 in (80 mm) Stroke 2.83 in (58 mm) 2.36 in (60 mm) Displacement 13.73 in...
  • Page 12 AC Excitation Brushless PM Brushless PM DC Excitation Brushless PM Brushless PM Voltage Regulation Digital Digital Voltage Regulation 117 - 120 Volts 119 - 124 Volts Frequency Regulation 59 - 61 Hz 59 - 61 Hz Total Harmonic Distortion ≤3% ≤3% Ambient Temperature Rating 40℃...
  • Page 13: Generator Components

    fitting fitting LP Vapor Supply Pressure 9-13 in (228-330 mm) WC 9-13 in (228-330 mm) WC Fuel consumption rates approximated for 5500i model until full testing completed in Fall 2022 Generator Components Operating the generator with the access cover off can lead to severe burns and engine damage due to overheating.
  • Page 14: 4000I Generator Control Panel

    Fig. 1 4000i Generator Control Panel The control panel for the 4000i model (Fig. 2A) is located behind the maintenance access cover and has the following features. 1. Push button start- Push and hold for 1 second to automatically start the engine and push again to stop.
  • Page 15: 5500I Generator Control Panel

    the RV. 6. VFT Meter – The meter will display the generator operating voltage, hours operated and the electrical frequency. The meter will also display maintenance intervals (see maintenance meter codes section below). Fig. 2A 5500i Generator Control Panel The control panel for the 5500i model (Fig. 2B) is located behind the maintenance access cover and has the same features and functionality as outlined above for the 4000i, with the following notable exceptions: 1.
  • Page 16: Remote Operation Panel

    The panel is equipped with the ability to start and stop the generator, prime the gasoline and read the VFT meter functions. The Install Manual explains how to connect the generator to such a remote panel. (available here: https://rvmp.co/manuals). Once properly installed: 1. Press START/STOP to remotely start the generator and stop the generator.
  • Page 17: Starting The Generator

    If turning the fuel switch to gasoline, make sure there is gasoline in the fuel tank. If turning the fuel switch to LP, make sure the LP hose is safely secured from the generator to the LP tank. Fully open the LP tank valve. 2.
  • Page 18: Resetting Overload

    Exhaust gases contain carbon monoxide (CO), an odorless colorless gas. Carbon monoxide poisoning can cause unconsciousness and death. Symptoms of carbon monoxide poisoning include: dizziness, muscular twitching, weakness, sleepiness, throbbing in the temples, headache, inability to think clearly, nausea and vomiting. If you or anyone experiences any of these symptoms move quickly to clean air outside of the RV.
  • Page 19: Connecting To Utility Power

    2. Push the START button on the generator control panel or the remote panel. The engine will automatically stop. Connecting to Utility Power Connecting the generator to a public utility (or any other power supply) can lead to electrocution of personnel working on the utility lines, damage to equipment and fire.
  • Page 20: Altitude Adjustment

    Fig. 4 When a large motor or air-conditioning unit is started, the generator may shut down due to overload even though the running power of the air-conditioning unit is less than the rated power of the generator. This is due to the instantaneous amperage draw of the air-conditioning unit and is a short duration. If the generator does shut down, allow 5 minutes to elapse before attempting to reconnect the generator to any loads or the RV fuse panel.
  • Page 21: Operating In Cold Weather

    Fig. 6 Operating the generator at low altitudes with a high altitude setting can cause power loss, poor starting, overheating and engine damage. Always reset the high altitude adjustment when returning to lower altitudes. Operating in Cold Weather Pay particular attention to the following when operating the generator in cold weather. 1.
  • Page 22: Hot Ambient Air

    RVMP or Flex Power cannot control where the RV goes or how the generator is used. There are many local environmental effects that can affect the cooling performance of the generator, some of which the user can control, and some they cannot.
  • Page 23: Compartment Door Vents

    effective for generators with a bottom air inlet that is ducted to the side of the coach. These vents consist of a cutout in the door of the generator compartment to allow airflow through it into the inlet of the generator. There are many design considerations that must be taken into account with a generator installation utilizing a door vent.
  • Page 24: Operating The Generator In A Motorized Rv When Not Moving

    1. Pay attention to the generator airflow direction, and avoid impeding it – airflow can be greatly hindered by curbs and hills. Watch how close the generator is to the ground, and avoid placing camping equipment such as coolers or chairs under the generator. 2.
  • Page 25: Safe Temperature Operating Range

    and is not an immediate cause for concern. The generator is designed to survive such situations, and likely no damage will occur if it does. In this situation, however, immediately trying to start the generator may not work, it may need time to reset or cool adequately before restarting. Generally speaking, it is not recommended to run the RV vehicle motor and the generator while the RV remains stationary for long periods of time.
  • Page 26: Conducting General Inspections

    2. Perform air cleaner maintenance more often. 3. Change the engine oil more often. 4. Containers of engine oil that have been opened should be sealed tightly to keep out dust. Conducting General Inspections Inspect the generator before the first start of the day and after each eight hours of operation. Exhaust gas is deadly.
  • Page 27: Battery System

    5. If you smell the rotten eggs smell or LP, close the shut off valve on the LP tank immediately and have the tank serviced before continued use. Battery System 6. Check the battery terminals for clean, tight connections. Loose or corroded connections have high electrical resistance which makes starting the generator more difficult.
  • Page 28: Trouble Shooting

    Fig. 8 Trouble Shooting Some generator service procedures present hazards that can result in severe personal injury or death. Only trained and experienced service personnel with the knowledge of fuels, electricity, and rotating machinery hazards should be allowed to perform generator service. The status indicator lights on the control panel alert the owner to the status of the generator (Fig.
  • Page 29: Resources And Tools Required

    ► Socket for oil plug ► Socket for spark arrestor More Service Information To receive service and parts information, contact RVMP Customer Service at (855) HAPPYRV or email at support@rvmp.co. Also check the website for manuals and instructions: https://rvmp.co/manuals. Maintenance Schedule...
  • Page 30: Vft Meter Service Codes

    Replace fuel filter Replace spark plug As a part of engine break-in, change the engine oil after the first 25 hours of operation. Change oil and foam air filter more often when operating in dusty environments. Check battery connections and change oil more often when operating in hot weather. Change oil at least once per year.
  • Page 31: Engine Oil Recommendations

    years. Old gasoline will gum up the carburetor and require extra maintenance. Propane (LP) Use clean, fresh HD-5 grade liquefied petroleum gas (LP) or equivalent product consisting of at least 90% propane. Commercial LP fuels may contain more than 2.5% butane, which can result in poor fuel vaporization and engine performance in ambient temperatures below 32 degrees Fahrenheit.
  • Page 32: Storing The Generator

    Storing The Generator Proper storage is essential for preserving top generator performance and reliability when the generator cannot be exercised regularly and will be idle for more than 120 days. Gasoline 1. Fill the fuel tank with fresh gasoline and add a fuel preservative (stabilizer), for the proper amount to add simply follow the instructions on the container label.
  • Page 33: Propane (Lp) Storage

    Fig. 12 Propane (LP) Storage Check the local ordinances to determine if the RV may be placed in a garage. Generally, ordinances require that LP systems be leak free, that the LP container not be filled beyond specified limits, that the LP container shutoff valve be closed, and the RV not be parked near sources of heat or ignition.
  • Page 34: Changing The Engine Oil

    2. Remove the air filter cover and the foam air filter from the air cleaner housing. 3. Wash the foam air filter in a solution of household detergent soap and warm water, slowly squeeze the foam element to remove dirt and oil accumulation. 4.
  • Page 35: Maintaining The Battery And Battery Connections

    4. Allow all engine oil to drain from the engine and reinstall the drain plug. Be sure to clean off the threads on the drain plug before reinstalling into the oil sump. Tighten the plug firmly but do not overtighten. 5.
  • Page 36 engine service. See Trouble Shooting section. Follow these procedures to change the spark plug: 1. If the generator is running, stop it and let it cool down for several minutes. 2. Remove the service access door. 3. Remove the spark plug boot (Fig. 15) by firmly pulling up and away from the engine. 4.
  • Page 37: Cleaning The Spark Arrestor

    F7RTC N9YC W7DC Fig. 16 Cleaning the Spark Arrestor Cleaning the spark arrestor is required for maximum generator performance. The muffler is mounted inside the generator housing. The cleanout plugs are located on the bottom side of the muffler, accessible through the air outlet open in the bottom of the generator.
  • Page 40 Product Details & Digital Manual Product Details & Digital Manual Product Warranty Registration Product Warranty Registration RV Mobile Power, LLC Phone: (855) HAPPYRV Email: support@rvmp.co Manuals: https://rvmp.co/manuals Visit rvmp.co • Copyright© 2022 RV Mobile Power, LLC. - All Rights Reserved. Revision 3.0.4...

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Flex power 5500i

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