DeWalt DCW604 Original Instructions Manual page 44

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EnGLIsH
Locking Lever Adjustment (Fig. E)
Excessive force should not be used to clamp the locking lever.
Using excessive force may damage the base.
When the locking lever is clamped, the motor should not move
in the base.
Adjustment is needed if the locking lever will not clamp without
excessive force or if the motor moves in the base after clamping.
To adjust the locking lever's clamping force:
1. Open the locking lever 
2. Using a hex wrench turn locking lever adjustment screw 
in small increments.Turning the screw clockwise tightens
the lever, while turning the screw anticlockwise loosens
the lever.
Centreing the Subbase (Fig. E, F1–F3)
If you need to adjust, change, or replace a subbase, a centreing
tool is recommended. The centreing tool consists of a cone and
a pin.
To adjust a subbase, follow the steps below.
Figure F1 shows adjusting the D‑shaped subbase on the
fixed base.
Figure F2 shows adjusting the subbase on the plunge base.
Figure F3 shows adjusting the round subbase on the fixed base.
1. Loosen but do not remove the subbase screws 
subbase moves freely.
2. Insert the pin into the collet and tighten the collet nut.
3. Insert the motor into the base and clamp the locking
lever 
 12 
 40 
on the base.
4. Place the cone on the pin and lightly press down on the
cone until it stops. This will centre the subbase.
5. While holding down on the cone, tighten the
subbase screws.
Using Template Guides
The plunge subbase will accept template guides. On the
fixed base, the round subbase will be needed to accept
template guides.
nOTE: The D‑shaped subbase does not accommodate template
guides and is designed to accommodate cutters up to 30 mm
in diameter.
To Use Template Guides
1. Install template guide to subbase using two screws and
tighten securely.
2. Centre the subbase. Refer to Centreing the Subbase.
Installing a Fixed Base Parallel Fence (Fig. G)
A parallel fence (model DE6913) for your fixed base is included.
1. Remove the motor from the fixed base. Refer to Removing
the Motor from the Fixed Base.
2. Remove flat head screws 
parallel fence.
3. Slide parallel fence 
 26 
of fixed base. Insert the two flat head screws through the
42
 12 
(fixed base) or 
 40 
 (plunge base).
 25 
 27 
from storage holes on
into parallel fence slot 
 28 
appropriate holes in the subbase to secure the edge guide.
Tighten hardware.
4. Follow all instructions included with the parallel fence.
nOTE: To remove the parallel fence, reverse the above
procedure. After removing parallel fence always replace the two
flat head screws 
to prevent loss.
Installing a Plunge Base Parallel Fence with
Guide Rods (Fig. H)
 24 
DCW604
A parallel fence with guide rods may be included with your
plunge base unit. A premium parallel fence (model DE6913)
is also available from your local retailer or service centre at
extra cost.
1. Attach the guide rods 
2. Attach the thumb screws 
3. Tighten the thumb screws 
4. Slide the parallel fence 
5. Attach thumb screws 
parallel fence.
6. Tighten the thumb screws temporarily. Refer to Adjusting
the Parallel Fence.
so the
Adjusting the Parallel Fence (Fig. A, H)
Follow the assembly instructions included with the
parallel fence.
1. Draw a cutting line on the material.
2. Lower the router carriage until the cutter is in contact with
the workpiece.
3. Lock the plunge mechanism by releasing the plunge lock
lever 
 16 
4. Position the router on the cutting line. The outer cutting
edge of the cutter must coincide with the cutting line.
5. Slide the parallel fence 
tighten the thumb screws 
Attaching a Dust Extraction System to the
Fixed Base (Fig. I)
To connect the router to a dust extraction system for dust
collection, follow these steps:
1. Remove the motor unit from the base. Refer to Removing
the Motor from the Fixed Base.
2. Attach dust extraction system attachment accessory 
to the base as shown. Tighten thumb screws 
by hand.
3. Attach hose adapter to dust extraction system
attachment accessory.
4. When using dust extraction system attachment, be aware
of the placement of the dust extraction system. Be sure that
the dust extraction system is stable and that its hose will not
interfere with the work.
on side
 27 
into the storage holes on the parallel fence
 36 
to the plunge router base.
 37 
and springs 
 37 
.
 39 
over the rods.
 37 
and springs 
 38 
 39 
against the workpiece and
 37 
.
 38 
to the base.
to the
 29 
 30 
securely

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