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Zenbooth Quad Build Instructions

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Zenbooth Quad Build Instructions
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  • Page 1 Zenbooth Quad Build Instructions...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Content Page Introduction Product Specs Tools - Included Tools - Needed Hardware List Small Parts Wall Panels 09-10 Large Parts Assembly Instructions 13-52 Product Quality, Damage & Warranty Notes 54-55...

  • Page 4: Introduction

    / / INTRODUCTION Dear valued customer, Thank you! The entire Zenbooth team would like to congratulate you on your new Zenbooth Quad. We promise you will not be disappointed with your purchase! Founded in 2016, Zenbooth designs and manufactures all of its products in Berkeley, California. We are committed to offering the highest quality possible, while constantly reducing our environmental impact to a minimum.

  • Page 5: Product Specs

    / / PRODUCT SPECS Specifications - Free-standing, modular privacy booth. Measurements Door Exterior Size: 36” wide self-closing door. 85” x 93” x 93” (HxWxD) 18.8” door handle. Interior Size: 84” x 85” x 85” (HxWxD) Weight 900 lbs Skylight 1/2” shatterproof Plexiglass Sound control Power &...

  • Page 6: Tools Included

    / / PARTS OVERVIEW TOOLS INCLUDED Hex Key 3mm Point Size Point Size Point Size Hex Key 4mm Shims 4 x (Door Handle (Spring Hinge) assembly) Phillips Bit Phillips Bit Square Bit / / PARTS OVERVIEW TOOLS NEEDED Drill Ladder...

  • Page 7: Hardware List

    / / PARTS OVERVIEW HARDWARE 37 count 2” Square Drive Screws 61 count 1 1/2” Phillips Drive Screws (Walls) (Door Frame, Door Header) 2 Count Ceiling Connectors 17 count 3/4” Square Drive Screws 25 count 1/2” Phillips Drive Screws (Skylight to Top) (Door Hinges) 2 count Door Handle Screw - Internal/External 1 count Spring Hinge Pin...

  • Page 8: Small Parts

    / / PARTS OVERVIEW LONG PARTS BOX & HANDLES Door Frame Header Trim Door Frame Strike & Hinge Side Door Frame Header Door Frame Upright Trim Door Frame Header Cap Hortizontal Duct Divider Vertical Duct Divider Rear and Side Wall Panel Dividers Ceiling Panel Divider Exterior/Interior Door Handle...

  • Page 9: Wall Panels

    / / PARTS OVERVIEW WALL PANELS Q4-Interior Right Q1-Interior Rear Q2-Interior Left Q3-Interior Rear Rear Wall Rear Wall Left Wall Right Wall Q7-Interior Right Q6-Exterior Left Q8-Exterior Right Q5-Interior Left Front Wall Facade Wall Facade Wall Front Wall *Insulation *Insulation *Acoustic Paneling *Acoustic Paneling...
  • Page 10 / / PARTS OVERVIEW WALL PANELS Q9-Interior Left Q12-Exterior Right Q10-Interior Right Q11-Exterior Left Facade Wall Front Wall Facade Wall Front Wall Q13-Exterior Left Rear Q15-Exterior Rear Q16-Exterior Rear Q14-Exterior Right Right Wall Wall Right Wall Rear Wall *Insulation *Insulation *Acoustic Paneling *Acoustic Paneling...

  • Page 11: Large Parts

    / / PARTS OVERVIEW LARGE PART BOXES Top Back Top Front Door Base Back Base L/R Skylight Base Front...
  • Page 12 / / ASSEMBLY NOTES Before assembly! Before beginning assembly, we recommend consulting a professional insured Zenbooth installer or general contractor. Warranty may be void if components are improperly installed. Contact us at : support@zenbooth.net for any additional information or customer support.

  • Page 13: Assembly Instructions

    Note: Make sure the ground is level and flat. / / ASSEMBLY STEPS Step 01 Rear Base Place Base on Front level ground. Attach the Base Pieces together with four 1” Phillips screws. Align the small markings on the Front of the Base with the identical markings on the Side Pieces of the Base.
  • Page 14 / / ASSEMBLY NOTES Step 03 Left Wall Assembly Slide the Interior Left Rear Wall (Q2) into the joining grooves of the Base and Interior Rear Left Wall Be sure the top of (Q1). all Walls are flush throughout your build once the Walls are set.
  • Page 15 Step 04 Rear Wall Panel Divider Press a Panel Divider onto the Interior Left Rear Wall (Q2). Panel Divider Step 05 Interior Rear Right Wall (Q3) Insert the Interior Rear Right Wall (Q3) to the Base and join to the Panel Divider.
  • Page 16 Step 06 Interior Right Rear Wall (Q4) Insert the Interior Right Rear Wall (Q4) into the joining grooves of the Base and Interior Rear Right Wall (Q3). Using 2” square drive screws, fasten the Interior Right Wall to the Interior Q4-Interior Right Rear Right Wall.
  • Page 17 / / ASSEMBLY NOTES Step 07 Interior Left and Front Wall Press a Panel Divider onto the left wall already installed. Q5-Interior Left Front Wall Insert the Interior Left Front Wall (Q5) into the Base and join to the Panel Divider.
  • Page 18 / / ASSEMBLY NOTES Step 08 Left Front Wall Insert the Exterior Left Facade (Q6) Wall into the Base and over the exhisting wall, fitting the Interior Q6-Exterior Left Left Front Wall (Q5) Facade Wall into the groove. Using 2” square drive screws, fasten the Exterior Left Facade (Q6) Wall...
  • Page 19 / / ASSEMBLY NOTES Step 09 Interior Right and Front Wall Press a Panel Divider onto the right wall already installed. Insert the Interior Right Front Wall (Q7) into the Base and join to the Panel Divider. Panel Divider Q7-Interior Right Front Wall...
  • Page 20 / / ASSEMBLY NOTES Step 10 Exterior Front Right Wall Insert the Exterior Right Facade (Q8) Wall into the Base and over the existing wall, fitting the Interior Right Front Wall (Q7) into the groove. Using 2” square drive screws, fasten the Exterior Right Facade (Q8)
  • Page 21 / / ASSEMBLY NOTES Step 11 Install the Door Frame Header Slide the Door Frame Header into the slots on the Interior Front Walls. Using 1 1/2” square drive screws, fasten the Door Frame Header. Door Frame Header Pilot Holes 2 count 1 1/2”...
  • Page 22 / / ASSEMBLY NOTES Step 12 Install Interior Front Left Wall Insert the Interior Left Facade (Q9) Wall into the Base. Using 2” square drive screws, fasten the Interior Left Q9-Interior Left Facade (Q9) Wall Facade Wall the Interior Left Front Wall (Q5).
  • Page 23 / / ASSEMBLY NOTES Step 13 Install Interior Front Right Wall Insert the Interior Right Facade (Q10) Wall to the Base. Using 2” square drive screws, fasten the Interior Right Facade Wall (Q10) to the Interior Right Front Wall (Q7). Pilot Holes Q10-Interior Right...
  • Page 24 / / ASSEMBLY NOTES Step 14 Exterior Side Wall Insert the Exterior Left Front Wall (Q11) into the grooves of the Q11-Exterior Left Front Wall Base and Exterior Left Facade Wall (Q6). Be sure the top of all Walls are flush throughout your build once the Walls are set.
  • Page 25 / / ASSEMBLY NOTES Step 15 Exterior Side Wall Insert the Exterior Right Front Wall (Q12) into the grooves of the Base and Exterior Right Facade Wall (Q8). Q12-Exterior Right Front Wall Be sure the top of all Walls are flush throughout your build once the Walls are set.
  • Page 26 / / ASSEMBLY NOTES Step 16 Install Rear Exterior Walls Press a Panel Divider onto the two front exterior walls already installed. Q13-Exterior Left Rear Q14-Exterior Right Install the Exterior Wall Rear Wall Left Rear (Q13) Wall and Exterior Right Rear (Q14) Wall into the grooves of the Base and Panel...
  • Page 27 / / ASSEMBLY NOTES Step 17 Place Horizontal Duct across rear walls (Q1 & Q3), fitting into the grooves of the interior side walls (Q2 & Q4). Make sure the engraved text is facing up. Place Vertical Duct into the groove on the Electrical Wall (Q1), fitting into the groove of the...
  • Page 28 / / ASSEMBLY NOTES Step 18 Route Far Fan Cable for Q15 Fan Feed the Far Fan Cable for Q15 (labled with a Sticker) through the hole in the Vertical Duct and the J-shaped notch of the Horizontal Duct.
  • Page 29 / / ASSEMBLY NOTES Step 19 Insert Exterior Rear Right Wall (Q15) Place the Exterior Rear Right Wall (Q15) into the grooves of the base. Both side walls should fit into the grooves of the new wall, Q15. Q15-Exterior Rear Using 2”...
  • Page 30 / / ASSEMBLY NOTES Step 20 Connect Fan Cord Connect the 2-Pin Fan connectors. Secure the Fan Cord inside the Cord Catch. Once connected, insert the Hatch Plate and move the Grommet in place.
  • Page 31 / / ASSEMBLY NOTES Step 21 Install Exterior Rear Left Wall (Q16) Place the Exterior Rear Left Wall (Q15) into the grooves of the Base and Panel Divider. Both side walls should fit into the grooves of the new wall, Q16. Using four 2”...
  • Page 32 / / ASSEMBLY NOTES Step 22 Panel Divider Insert Small Panel Dividers and Door Frame Header Complete the Booth Inside front assembly by inserting the two Panel Dividers into the slot at the top of the Door Frame. Booth Outside Install the Door Frame Header at the top of the Door Frame.
  • Page 33 / / ASSEMBLY NOTES Step 23 Door Frame Sides Install the Door Frame Hinge Side (Left) by aligning the top against the left corner of the Door Header first, then bottom out the frame with the Base. Door Frame Hinge Side (Left) Complete the Door Frame by inserting the Door Frame...
  • Page 34 / / ASSEMBLY NOTES Step 24 Secure Door Frame Using 1 1/2” Square Drive Screws, fasten the Door Frame on the Interior and 40 count 1 1/2” Square Exterior of the Drive Screws booth. Pilot Point Size Holes Square Bit Pilot Pilot Holes...
  • Page 35 / / ASSEMBLY NOTES Step 25 Fasten Male Hinges Male Hinge Plate to Door Frame Using the point size #3 Phillips Driver bit and Screws, attach the two Hinge Plates (Top & Bottom) to the Door Frame of the booth. Make sure the Male Hinges are carefully inserted into the...
  • Page 36 / / ASSEMBLY NOTES Step 26 Attach Female Hinges to Door Use 1/2” Phillips Screws to attach Top and Bottom Female Hinges to Door. Door Female Hinge Plate (Top & Bottom) 8 count 1 1/2” Phillips Drive Screws Point Size Phillips Bit...
  • Page 37 / / ASSEMBLY NOTES Step 27 Install Door Handle Attach Exterior Door Handle: Screw the Door Handle to the provided bolts through the Door Frame. Attach Interior Door Handle: Use the provided 3mm hex key to tighten the small hex bolts in the Handle to secure it.
  • Page 38 / / ASSEMBLY NOTES Step 28 Land Door on Hinges Hang the Door on the two mounted Hinges. Check to make sure the door closes smoothly without scraping against any part of the door frame or floor.
  • Page 39 / / ASSEMBLY NOTES Step 29 Install The Ceiling Guide the Front Ceiling into place, by starting from one corner and working it down onto the top of the booth until it is seated. Add the long Panel Divider (wide side up) before guiding the Rear Ceiling into place.
  • Page 40 / / ASSEMBLY NOTES Step 30 Fasten the Ceiling While standing on a step ladder, locate the twelve pre-drilled holes on the top and drive the 1 1/2” Square Drive Screws into each pilot hole to attach the Front and Rear Ceiling. 12 count 1 1/2”...
  • Page 41 / / ASSEMBLY NOTES Step 31 Install Ceiling Connectors Removing one of the rectangular nuts first, attach the Ceiling Connectors to the metal bars on top of the ceiling. Tighten the nut to decrease the gap between ceiling and/ or wall panels. Be careful not to overtighten or the screws...
  • Page 42 / / ASSEMBLY NOTES Y-Split Cable Step 32 Female Connections Connect Ceiling Lights Locate the male Light Connections on the Front and Rear Ceiling (denoted by arrows). Sliding the Y-Split Cable through the Rear Ceiling cutout, connect both female connections of the Y-Split Cable to the male connections in the Front and Rear.
  • Page 43 / / ASSEMBLY NOTES Step 33 Skylight Fasten the Skylights Remove protective 16 count 1/2” Square film from the Skylights. Drive Screws Using a step ladder, position the Skylights Point Size on the Top of the booth. Align the Square Bit Skylights with the corner marks as to not Corner Mark...
  • Page 44 / / ASSEMBLY NOTES Step 34 Install Sping Hinge With the Door Spring Hinge hung in place, connect the positioned Spring Hinge (Middle) to the door. It may be necessary to open the Door 180 degrees to mount this Hinge.
  • Page 45 / / ASSEMBLY NOTES Step 35 Set Spring Hinge Place Door in closed position. Insert Hex Wrench into Hex Hole. Rotate Hex Wrench clock- wise (while viewing from the adjustment end of the Hinge) to increase tension and insert locking pin loosely in adjusting hole.
  • Page 46 / / ASSEMBLY NOTES Step 36 Install Door Frame Stile Trim (Hinge Side) Snap the Door Frame Stile Trim into place covering the fastening screws on the interior and exterior of the booth. The use of a mallet may be helpful.
  • Page 47 / / ASSEMBLY NOTES Step 37 Install Door Frame Stile Trim (Header) Snap the Trim into the top portion of the Header in Door Frame Stile Trim the interior and (Header) exterior of the booth.
  • Page 48 / / ASSEMBLY NOTES Step 38 Install Door Frame Stile Trim (Strike Side) Snap Trim onto the strike side interior and exterior. Door Frame Stile Trim (Strike Side)
  • Page 49 / / ASSEMBLY NOTES Step 39 Adjust Automatic Door Sweep Once the Door has been placed, the Automatic Door Sweep needs to be adjusted to provide propper closure. Start by dialing the plunger in clockwise direction to allow for more Door Sweep drop.
  • Page 50 / / ASSEMBLY NOTES Step 40 Place Magnetic Latch against the upper right interior corner of the booth Door Frame and drive the 3 self tapping screws into the metal of the Door Magnetic Latch Frame until the Magnetic Latch is firmly attached to the Door Frame.
  • Page 51 / / ASSEMBLY NOTES Step 41 Fasten the Walls Use the 2” Square Drive through the pre-drilled pilot holes at the bottom of the Interior Walls to attach the booth to the Base. Pilot Holes 14 count 2” Square Drive Point Size Square Bit...
  • Page 52 / / ASSEMBLY NOTES Step 42 Relocate Booth After completing the build, move booth into its final position.

  • Page 53: Product Quality, Damage & Warranty

    Zenbooth products are sold with a limited warranty against defects in materials and workmanship for a period of three years from the delivery date. Zenbooth reserves the right to repair or replace defective merchandise at its sole discretion. This limited warranty does not extend to other materials supplied by the purchaser or damage caused by shipping, accident, abuse, misuse, cleaning, or normal wear and tear.

  • Page 54: Notes

    / / NOTES...
  • Page 55 / / NOTES...
  • Page 57 Zenbooth Inc. 650 University Ave Suite #10 Berkeley, CA 94710 Copyright © 2022. All Rights Reserved...

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