Related Manuals for CRAM-A-LOT SC-T1
Summary of Contents for CRAM-A-LOT SC-T1
- Page 1 OWNER / OPERATOR INSTRUCTION MANUAL Operation, Maintenance, and Installation MODELS SC-T1 SC-T2 SC-02 SC-T1-HTG SC-T1-HTG-SP SC-T2-HTG SC-T2-HTG-SP “Equipping The World For A Better Environment”...
-
Page 3: Introduction
Congratulations You have just purchased a quality designed and manufactured CRAM-A-LOT Compactor. ® Manufacturing compactors and balers since 1978, JV Manufacturing offers quality workmanship, factory trained installa- tion and a national service network. Advanced features have been designed into the compactor for modern waste dispos- al operations. -
Page 5: Table Of Contents
Table of Contents Manual0007 Rev. G. Effective 6/14/2019 Introduction 3-10 Congratulations ..........................3 Table of contents..........................5 Specifications ..........................6-9 Operation Section 11-20 Decals ............................. 12 Safety Decal Placement ........................13 Compactor Operation Safety Orientation ........................14 Owner/employer Responsibilities ..................... 15 Operator and Employee Responsibilities ................. -
Page 6: Specifications
Specifications (OAW) (OAH) (OAL) MODEL A (OAW) B (OAH) C(OAL) WEIGHT (lbs) SC-T1-10 8’-1” 7’-3” 12’-11” 6,500 SC-T1-15 8’-1” 7’-3” 16’-3” 7,000 SC-T1-20 8’-1” 7’-3” 19’-7” 7,500 SC-T2-20 8’-3” 8’-7” 17’-1” 9,800 SC-T2-25 8’-3” 8’-7” 19’-8” 10,200 SC-T2-30 8’-3” 8’-7”... - Page 7 Specifications Hydraulic Tailgate MODEL A(OAW) B (OAH) C (OAL) WEIGHT (lbs) SC-T1-16-HTG 8’-5 1/4” 7’-9” 17’-11 1/2” 8,000 SC-T1-16-HTG-SP 8’-5 1/4” 7’-9” 17’-11 1/2” 8,200 SC-T1-20-HTG 8’-5 1/4” 7’-9” 19’-5 3/4” 8,200 SC-T1-20-HTG-SP 8’-5 1/4” 7’-9” 19’-5 3/4” 8,400 SC-T1-25-HTG 8’-5 1/4”...
- Page 8 J.V. MANUFACTURING, INC SC-02, SC-T1 and SC-T2 SPECIFICATIONS General Equipment Specifications SC-02 SC-T1 SC-T2 Wastec Charge Box Rating 1.31 cu/yd .73 cu/yd 1.52 cu/yd Clear Top Opening 34”x58” 31”x46” 41”x58” Cycle Time (sec) Normal 2,000 2,000 2,000 System Pressure (psi)
- Page 9 J.V. MANUFACTURING, INC SC-T1-HTG and SC-T2-HTG SPECIFICATIONS General Equipment Specifications SC-T1 SC-T2 Wastec Charge Box Rating .86 cu/yd 1.45 cu/yd Clear Top Opening 31”x48” 41”x58” Cycle Time (sec) Normal 2,000 2,000 System Pressure (psi) Maximum 2,400 2,400 Normal 40,600 40,600...
-
Page 11: Operation Section
Operation Section... -
Page 12: Decals
SAFETY DECALS... -
Page 13: Safety Decal Placement
SAFETY DECAL PLACEMENT... -
Page 14: Compactor Operation
Safety Terminology ® The accident prevention decals on your CRAM-A-LOT compactor meet or exceed standards set by ANSI and OSHA. It is im- portant that you are familiar with the terminology used on the decals and the varying degrees of hazards that are associated with this terminology. -
Page 15: Owner/Employer Responsibilities
Compactor Operation, cont. Owner/employer responsibilities for compactors The employer/owner shall provide properly Maintained stationary compactors that meet all applicable regulatory safety requirements and requirements of ANSI Z245.2-2013. Ensuring that the installation of the compactor conforms to local, state and federal codes, ordinances, and manufacturer’s recommendations. -
Page 16: Operator And Employee Responsibilities
Compactor Operation, cont. Operator and employee responsibilities for compactors Operators who work on and around the compactor shall be responsible for the items listed below: Using all applicable safety features provided on the compactor; Using the compactor only after reading and receiving instruction and training; Reporting any damage to, or malfunction of the compactor by submitting a report to the employer or responsible authority when the damage or malfunction occurs;... -
Page 17: Safety And Training Program
Compactor Operation, cont. Restoring the compactor to service. When the servicing or maintenance is completed and the compactor is ready to return to normal operating condition, the following steps shall be taken: Check the machine or equipment and the immediate area around the machine or equipment to ensure that all nonessential items have been removed and the machine or equipment components are operationally intact. -
Page 18: Compactor Controls
Compactor Operation, cont. Compactor Controls EMERGENCY STOP/ LOW OIL PULL TO REVERSE (OPTIONAL) KEY START SWITCH 75% SOLID 100% FLASHING (OPTIONAL) -
Page 19: Standard Operation Sequence
Compactor Operation, cont. It is unlawful to operate this machine if you are under 18 years of age! Emergency Procedures Should an emergency occur while operating the compactor, press the RED EMERGENCY STOP BUTTON and the compactor will terminate all functions and shut down. EVERYONE AUTHORIZED TO OPERATE THE COMPACTOR SHOULD KNOW THIS EMERGENCY PROCEDURE. -
Page 20: User Preventive Maintenance
User Preventive Maintenance USER PREVENTIVE MAINTENANCE ® We recommend the user of CRAM-A-LOT compactors adopt a program of regularly scheduled maintenance procedures. This schedule should be followed to insure against premature failure of mechanical or hydraulic components. INITIAL CHECK: All nuts and bolts during the first week of use, and then monthly thereafter. -
Page 21: Maintenance Section
Authorized Technician Maintenance Section... -
Page 22: Lockout & Tag-Out Instructions
Authorized Technician Maintenance Lock-out & Tag-out Instructions FORWARD: Before entering any part of the compactor, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the com- pactor is locked-out and tagged-out in accordance with OSHA and ANSI require- ments. -
Page 23: Hydraulic Safety
Authorized Technician Maintenance, cont. HYDRAULIC SAFETY: PLEASE READ CAREFULLY! Warning: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. -
Page 24: Preventive Maintenance
Authorized Technician Maintenance, cont. PREVENTIVE MAINTENANCE ® We recommend the user of CRAM-A-LOT compactors adopt a program of regularly scheduled maintenance procedures. This schedule should be followed to insure against premature failure of mechanical or hydraulic components. INITIAL CHECK: All nuts and bolts during the first week of use, and then monthly thereafter. -
Page 25: Checking And Adding Oil
Authorized Technician Maintenance, cont. Checking and adding oil. Time: 30 minutes Tools: Clean funnel Parts: SAE 5W-20 high grade hydraulic oil (Sun 2105 or equivalent) Supplies: Disposable shop towels. Tips: Make sure the ram is fully retracted when checking and filling with oil. Be patient when filling with oil. -
Page 26: Electric Schematics
Authorized Technician Maintenance, cont. Electrical Schematic... -
Page 27: Hydraulic Schematics
Authorized Technician Maintenance, cont. Hydraulic Schematic... - Page 28 Authorized Technician Maintenance, cont. Hydraulic Schematic...
-
Page 29: Trouble-Shooting Chart
Authorized Technician Maintenance, cont. TROUBLE-SHOOTING CHART Note: Before performing any maintenance, always LOCK AND TAG-OUT THE DISCONNECT. Problem Solution Motor will not operate. Check main breaker. Check fused disconnect. Check motor starter thermal overloads. Reset if necessary. Check motor starter coil. Check magnetic door switch (if applicable). -
Page 30: Parts Section
Parts Section... -
Page 31: Ram Assembly T2 Parts
Parts Section PACKER ASM - T2 Item Quantity Part Number Description SCT2P219 SC147 T2-LP SC268 Fake Assembly SC02P203 Wiper Bar Assembly 132061 Cylinder SC02R106 Ram Pin Assembly SCT2PA01 Chassis Pin Assembly SCP00219 Guide Shoe SCT2P302 Tail Guide SCP00220 Guide Bar 150720 Hose (not shown) -
Page 32: Ram Assembly 02 Parts
Parts Section PACKER ASM - 02 Item Quantity Part Number Description SC02P207 SC02P218 02-LP SC02P203 Wiper Bar Assembly 133016 Cylinder SC02P219 Ram Pin Assembly 150067 Hose (not shown) - Page 33 Parts Section...
-
Page 34: Installation Section
Installation Section... -
Page 35: Concrete Pad
Installation CONCRETE PAD REQUIREMENTS Caution: Review this manual before making the installation. Study the job-site and installation requirements carefully to be certain all necessary safeguards and or safety devices are provided to protect all personnel and equipment during installation and as a completed system. Special attention is directed to the extract from American National Insti- tute Z245.2. -
Page 36: Electrical & Hydraulic Installation
Installation, cont ELECTRICAL & HYDRAULIC INSTALLATION The motor control panel contains high voltage components. Only authorized service personnel should be allowed inside. See Lock- Out and Tag-Out instructions in the maintenance section. A lockable fused disconnect switch (customer furnished) must be installed and be within sight of the compactor motor control pan- el location, not to exceed 50’... -
Page 37: Hauler Section
Hauler Section... -
Page 38: Hauler Operation Instructions
HAULER OPERATING INSTRUCTIONS REMOVING SELF-CONTAINED COMPACTOR Disconnect the two hydraulic hoses with quick disconnect couplings at the compactor (Packer end) and position them either over the power unit cover or on an appropriate hanger (not provided) to help prevent damaging the connectors and possibly contaminating the hydraulic system. -
Page 39: Warranty Policy & Procedures Section
Warranty Policy Procedure Section... - Page 40 ® As limited herein, the CRAM-A-LOT products (the "goods") you have purchased are warranted by J.V. Manufacturing, Inc.
- Page 41 Warranty Policy, continued NOTICE OF CLAIMS A) Buyer must notify Seller immediately by e-mail, phone, writing, or fax, of any defect, malfunction, or nonconformity after he or she knows or has reason to know the basis of any claim, and in no event more than ten days thereafter. Within 24 hours after receiving notice from the buyer, Seller will authorize repair or replacement of the defective part.
-
Page 42: Warranty Procedures
The service technician will correct the defect, malfunction, or non-conformity to the customer’s satisfaction. Any parts or compo- ® nents that have been diagnosed as defective will be returned to be evaluated by CRAM-A-LOT Quality or Engineering Department personnel, or the vendor who supplied the part, as determined by ®...
Need help?
Do you have a question about the SC-T1 and is the answer not in the manual?
Questions and answers