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Thank you for purchasing a PREMIER WINCH. This manual covers operation and
maintenance of the winch. All information in this publication is based on the latest
production information available at the time of printing.
General Safety Precautions
Every PREMIER WINCH is designed to give safe and dependable service if operated
according to the instructions. Read and understand this manual before installation and
operation of winch.
Follow these general safety precautions:
˙Confirm that the winch is suitable for the operation and conditions
˙Ensure that the winch is securely mounted and the rope wound correctly.
˙Don't use unsuitable pulleys or accessories.
˙Genuine replacement parts should only be used.
˙Check the winch for smooth operation without load prior to any recovery.
˙Make sure the wire rope is wound evenly on the first layer on the drum, rewind it if not.
WARNING
1. The winch is designed as a vehicle self-recovery unit and only rated for
intermittent-periodic duty.
2. The winch is not to be used to lift, support or otherwise transport personnel.
3. A minimum of five (5) wraps of rope must remain on the drum at all times to support
the rated load.
4. When choosing a winch, you need to consider the vehicles size and weight. As a
general guide, you will need a winch with a maximum load rating of at least one to
one and a half times greater than the gross vehicle weight.
5. The rated line pull of the winch must be powerful enough to overcome the added
resistance caused by whatever the vehicle is stuck in.
Self-Recovery Winch
1
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Table of Contents
Summary of Contents for PREMIER WINCH DV-6000S
- Page 1 All information in this publication is based on the latest production information available at the time of printing. General Safety Precautions Every PREMIER WINCH is designed to give safe and dependable service if operated according to the instructions. Read and understand this manual before installation and operation of winch.
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Page 2: Safety Precautions
I.Safety Precautions This winch is designed to give safe, dependable service and trouble-free operation. Please read and understand this Instruction Manual before installing and operating your winch. Precautions before use: Confirm that the winch is suitable for the application before use. Because the maximum load capacity decreases corresponding to the increase in the number of layers, wind the rope according to the instructions in this manual. - Page 3 II.Performance Data Specifications Model DV-6000S DV-9000ES DV-9000i DV-12 light DV-12000ES DV-15000ES Line Pull (first layer) 2,722kg / 6,000lb 4,082kg / 9,000lb 5,443kg/12,000lb 5,443kg/12,000lb 6,803kg/15,000lb Line Speed (first layer, no load) 8.0mpm / 26.2fpm 13.4mpm / 44fpm 8.0mpm / 26.2fpm 8.3mpm/27fpm 6.9mpm/22fpm...
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Page 4: Main Components
Main Components... -
Page 6: Installation
3. It is also recommended that the roller fairlead must be fitted to prevent excessive wear of the wire rope. 4. Tighten all mounting nuts on motor and roller fairlead securely. Battery cable connection Battery cable specification: Model DV-6000S DV-9000ES / DV-12 light DV-9000i DV-12000ES DV-15000ES Control Type Detachable control box... -
Page 7: Switch Connection
DV-6000S DV-9000i DV- 9000ES / DV-12 light DV-12000ES/15000ES Switch Connection A hand-held remote switch withψ2.0mm X 3c X 3m/ψ1/12” X 3c X 10’ cord supplied Open the dust-proof cover of the winch, then insert the switch plug into the socket (fig4). - Page 8 Cable-in/ Cable-out Operation 1). To determine “Cable - Out”, depress ↑ button (fig.5) 2). To determine “Cable - In” depress ↓ button (fig.6) To stop winching, release the button Cable-In Cable-Out (Fig5) (Fig6) Free Wheel (Clutch) Function The clutch allows rapid unspooling of the wire rope for hooking onto a load or anchor points and is operated by a clutch lever.
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Page 9: Recovery Procedures
Recovery Procedures Followings are some safety tips to get out of trouble during a recovery. 1).When using a winch to rescue another car, the safest and most efficient direction is to pull in the same direction, which the car was moving when it became stuck. 2).When a car is stuck on a slope, the safest way to pull the car is up the slope 3).Using a snatch block will increase the... -
Page 10: Cable Replacement
V. Maintenance Lubrication All moving parts in the winch are permanently lubricated at the time of assembly. Under normal conditions factory lubrication will suffice. If re-lubrication is necessary after repair or disassembly use a marine type grease. Cable Replacement Never use a rope of a different size or material. -
Page 11: Maintenance Schedule
Maintenance Schedule Ensure that a responsible person carries out all inspections as per schedule. Inspections are dived into Daily, Monthly and 3 Monthly. Classification of check Periodical Item Checking method Checking reference Daily Three month month Installation Mounting bolts &... -
Page 12: Troubleshooting
VI.Trouble Shooting When the winch fails to operate after several attempts, or if there is any fault while operating check the following: Symptom Possible Cause Remedy Cut circuit Check battery lead Weak battery Recharge or replace battery (at least 650CCA) Damaged over-load protector(option) Replace over-load protector(option) Bad connection of wiring... - Page 13 VII.Replacement Parts List For DV-6000S...
- Page 14 Item No. Description Motor 12V Motor 24V Tie bar kit Motor support rack Motor coupling Drum bushing Drum kit Drum bushing B Gearbox support rack Wire rope w/hook shaft Grounding lead ring gear kit stage carrier stage carrier Retaining ring &...
- Page 15 VIII.Replacement Parts List For DV-9000ES / DV-12 light...
- Page 16 Item No. Description Motor 12V Motor 24V Tie bar kit Motor support rack Motor coupling Drum bushing Drum kit Gearbox support rack Grounding lead Wire rope w/hook shaft ring gear kit stage carrier bushing stage carrier stage carrier & 2 ring gear pinion kit Clutch kit...
- Page 17 IX.Replacement Parts List For DV-9000i...
- Page 18 Item No. Description Motor 12V Motor 24V Bolt, washer kit Motor support rack Motor coupling Drum bushing Drum kit Gearbox support rack Grounding lead Wire rope w/hook shaft ring gear kit stage carrier bushing stage carrier stage carrier & 2nd ring gear pinion kit Clutch kit Gear box kit...
- Page 19 X.Replacement parts List For DV-12000ES/15000ES...
- Page 20 Item No. Description Motor 12V Motor 24V Tie bar kit Motor support rack Motor coupling Drum bushing Drum kit Gearbox support rack Grounding lead Wire rope w/hook shaft ring gear kit stage carrier stage carrier stage carrier Retaining ring & 2 ring gear pinion Clutch kit...
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Page 21: Limited Warranty
Limited Warranty This Limited Warranty is given by the Comeup Industries Inc. (the “Seller”) to the original purchaser (the “Purchaser”) of a Premier Winch specified in this manual. This Limited Warranty is not transferable to any other party. The Seller takes the responsibility for all parts and components, with the...
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