E-Z-RECT EZR SHELVING TRIM-LINE Assembly Instructions Manual

Mobile aisle mechanical assist

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Assembly Instructions for Mobile Aisle Mechanical Assist

Mobile Base Assembly:

1. Assemble the mobile aisle rectangular base with the Mobile End Wheels (MEW) front drive

and install the drive shafts as per the Mobile Base Assembly drawing shown in Figure 1

below.

2. Place the mobile base on the mobile track. Assemble shelving on the mobile base, as outlined

in the shelving assembly instructions, which are included in the Post Connector Package.

Mechanical Assist Assembly

1. Remove the tower cover from the Mechanical Assist that houses the chain, sprocket and

crank blocks. Note: The hub and steering wheel assembly are installed last.

2. Attach the Mechanical Assist to the mobile base MEW front drive sprocket on the

outside. Remove the two 5/16" locking nuts and washers from each side of the sprocket, as

shown in Figure 2. Place the Mechanical Assist with the slots at the bottom over the 5/16"

Revised: 7/22/2015

By: HA

Figure 1: Mobile Base Assembly

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Summary of Contents for E-Z-RECT EZR SHELVING TRIM-LINE

Page 1 Assembly Instructions for Mobile Aisle Mechanical Assist Mobile Base Assembly: 1. Assemble the mobile aisle rectangular base with the Mobile End Wheels (MEW) front drive and install the drive shafts as per the Mobile Base Assembly drawing shown in Figure 1 below.
Page 2 carriage bolts. Place the two 5/16” locking nuts and washers back on and tighten to hold but leave loose enough to allow for chain adjustment. 3. Place the chain over the sprocket on the front drive. Use the two adjusting bolts inserted in the rivet nuts (captive nuts) to tighten the chain.
Page 3 Secure Mechanical Assist using a self-drilling screw Figure 3: Secure Mechanical Assist to a centre shelving post 5. Replace the casing cover on the mechanical assist unit. 6. In a separate box, labeled Mechanical Assist Drive Handle Assembly, remove the drive handle installation components consisting of a drive handle assembly, washer ring, locking pin, threaded ball knob, centre cap, aluminum hub and three #14 x ¾”...
Page 4 11. Loosely secure the drive handle on to the drive spindle with the washer ring and socket head cap screw. Then, fasten the two socket cap screws into the two adjacent holes. Tighten all three cap screws. 12. Align the locking pin with the drive handle centre cap hole and press the cover until it snaps into place.
Page 5 Figure 5: Drive Handle Assembly installation Chain Tension Adjustment Note: The Mechanical Assist front drive tension has been pre-set. If the chain on the front drive becomes too loose follow the steps below. 1. To set chain tension on MECHANICAL END RAIL, tighten the chain tension screw. 2.
Page 6 Threaded Tab Bearing Housing Bolts (2 Places) Chain Tension Screw Loosen or tighten screw to set chain tension Figure 6: Mechanical End Rail chain tension adjustment Revised: 7/22/2015 6 of 8 By: HA...
Page 7 Figure 7: Back-to-back Trim-Line shelving unit with Mechanical Assist Need help or assistance? Call Toll Free: 1 888 397 4353 or email: sales@ezrectmfg.com Revised: 7/22/2015 7 of 8 By: HA...
Page 8 Appendix A: Drive Handle Assembly Parts List Item Description Model Drive Handle assembly Washer Ring Locking Pin Threaded Ball Knob Drive Handle Centre Cap Aluminum Hub (Complete with 3 socket head setscrews) #14 x ¾” Hex Head Tek Screw ¼”-20 x 1.0in Socket Head Cap Screw 1/8”...