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Summary of Contents for VIAVAC CB4
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MANUAL VIAVAC CB4 / 4.1 Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ INSTRUCTION MANUAL Battery powered below the hook vacuum lifting device for sandwich roof- and wall panels __________________________________________________________________________________________ __________________________________________________________________________________________ Read this manual carefully before operating this lifter.
To operate this device safely it is important that you strictly follow the instructions. If you are in doubt, or face problems when use, maintenance or repair, please contact your authorized VIAVAC dealer. They will do their utmost to serve you in an adequate and quick way.
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MANUAL VIAVAC-CB4 / 4.1 ( General section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ REMARK In this manual there are 2 versions of the VIAVAC-CB being described, namely: CB 4 Manual operated “Suction and release” by ball valve on the main unit. CB 4.1 : Remote control operation “Suction and release”...
MANUAL VIAVAC-CB4 / 4.1 ( General section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ EC-declaration of conformity Complies to enclosure II A from directive 2006/42/EG The manufacturer: VIAVAC vacuum lifting BV Bedrijfsweg 6 3411 NV Lopik The Netherlands Hereby declares that:...
MANUAL VIAVAC-CB4 / 4.1 ( General section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Managing director Definitions Operator Person or persons who operate and utilizes the vacuum lifter. Lifting device Lifting crane, overhead crane, forklift truck or any other, well or not into a machine integrated lifting arrangement, where the vacuum lifter is suspended on and lifting tasks are being executed.
MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Operators declaration The undersigned hereby declares that before operating this vacuum lifter, he has read and understood the operators section of this instruction manual and will follow the instructions and guidelines.
MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Operating limits Lifting capacity max. 800kg, but actual S.W.L depends of the total lifting capacity of the active suction pads required for the job specific configuration.
MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Operation CB 4 Vacuum unit with handle “suction / release” Lifting lug ( 1 ) Vacuum indicator ( 2 ) Main switch ( 3 ) Storage box ( 4 )
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__________________________________________________________________________________________ CB 4.1 Vacuum unit prepared for optional remote control The CB 4.1. is identical to the CB4 exept for the following: - To permit remote control, the hand actuated valve is replaced by electro magnetic 3/2 valves. - 3 buttons on the front door for suction (1 green) and release (2 red buttons).
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15. After the last element has been placed, disconnect the device by setting the main switch (3) on 0. Operation procedure CB4.1 with cable remote control This is identical to CB4 execpt for at the following points: Ensure that the device is set to “release” bij pressing simoultaniously the 2 red buttons (21 or 22).
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Before any lift, the user must check the following: Check the rubber sealing profile of the suction pad for damage and cracks, replace if necessary. Check rubber back plate of the suction pad to verify whether it is clean and free from grease, oil or water drops and, if necessary, to clean it up.
Depending on the altitude the settings of the switch needs needs to be adapted. Procedure and required settings can be obtained from VIAVAC when needed. The vacuum pump can run approx. 120 minutes constantly with a fully charged battery.
MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Battery The battery can be charged by the battery charger, which is placed in the switchbox. ( 1 ) Mainswitch ( 2 ) Plug of the battery charger ( 3 ) LED lamp - Turn the main switch (1) off.
MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Transport- and manipulation possibilities TYPE SANDWICH ROOF PANELS type RA 0,5 .. 0.7mm Steel / aluminium PUR / EPS 0,4 .. 0.7mm Staal / aluminium type RB 0,5 ..
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: R2600, R4400, R6200 For roof panels up to 16 meter length Roof pitch 0 ..25 ITEM QUAN. DESCRIPTION ART. NR...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: R4400-K4, R6200-K4 For roof panels up to 16 meter length Roof pitch 0 ..25 ITEM QUAN. DESCRIPTION ART. NR...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: R8000-K8, R9800-K8 For roof panels up to 20 meter length Roof pitch 0 ..25 ITEM QUAN. DESCRIPTION ART. NR...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: R8000/2600-K8, R9800/2600-K8 For roof panels up to 20 meter length Roof pitch 0 ..25 ITEM QUAN. DESCRIPTION ART. NR...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: R15200/6200-K8K16, R17000/6200-K8K16 For roof panels up to 26 meter length Roof pitch 0 ..25 ITEM QUAN. DESCRIPTION ART. NR...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: RT2600, RT4400, RT6200 For roof panels up to 16 meter length Roof pitch 25 ..45 ITEM QUAN. DESCRIPTION ART. NR...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ TYPE SANDWICH WALL PANELS type WA 0,5 .. 0.7mm Steel / aluminium PUR / EPS 0,5 .. 0.7mm Steel / aluminium type WB 0,5 .. 0.7mm Steel / aluminium Mineral wool 0,5 ..
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: WV For vertical wall panels up to 12 meter length ITEM QUAN. DESCRIPTION ART. NR Vacuum unit CB4 408500 2 - 4 Suction pad with suspension...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: WVK 2900 - 4700 For vertical wall panels up to 17 meter length ITEM AANTAL DESCRIPTION ART. NR Vacuum unit CB4 408500 Tilting beam...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: WH For horizontal wall panels up to 12 meter length ITEM QUAN. DESCRIPTION ART. NR Vacuum unit CB4 408500 1 – 2 sets...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB4 configuration type: WH 1100 - 2900 For horizontal wall panels up to 15 meter length ITEM QUAN. DESCRIPTION ART. NR Vacuum unit CB4 408500 0 - 2...
Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Options Main options are listed, these can also be found and ordered after registering at www.viavac.com/shop. B 7.1 Falling safety devices According CE regulation EN 13155 it is in all countries of the European union when a vacuum lifter is used at building site, a secondary safety system is obliged.
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CB falling safety device for horizontal wall and roof panels HORIZONTAL WALL PANELS ITEM QUAN. DESCRIPTION WEIGHT ART. NR 1 set Falling safety device FS4 408007...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ B 7.2 CB tilting beam The tilting beam is an accessory which makes it possible to install roof panels with an pith larger then 30 as well to install long vertical wall panels.
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ B 7.3 Adjustable suspension Improves vertical hanging of thick and heavy horizontal wall panels. Must be fitted to the standard lifting eye ITEM QUAN. DESCRIPTION WEIGHT ART.
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ B 7.4 CB transportframe Ideal to store and transport the device compact together with it’s accessories within pallet size 120x100cm. ITEM QUAN. DESCRIPTION WEIGHT ART. NR...
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ B 7.5 CB transport wheelset The transport wheels are usefull to transport the unit without the use of a forklift or cran ITEM QUAN. DESCRIPTION WEIGHT ART.
MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Safety precautions Recommendations Only use this lifter when you have read and understood the operators section of this manual. Only use this lifter when the main switch (10) for the power supply is turned “on” before lifting.
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MANUAL VIAVAC-CB4 / 4.1 ( Operator section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Prohibitions 8.15 Never operate a lifter when it is damaged, malfunctioning, or has missing parts. 8.16 Never operate a lifter as the seal of the suction pad is damaged or cracked.
MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Expert declaration The undersigned hereby declares that before he performs maintenance- or repair to this vacuum lifter, he has read and understood the operators section of this instruction manual and will follow the instructions.
MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Technical data Model number CB 4 / CB 4.1 Description Below the hook vacuum lifter. Application Horizontal, vertical and inclined picking of rigid and non porous elements with a flat or slightly structured surface.
Contact VIAVAC or your VIAVAC dealer for this. Use only original VIAVAC parts in case of repair, because the properties and quality of these are guaranteed. Modification of the device can influence the safety of the device and is therefore not allowed.
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Compulsory a regular inspection of the device must also take place. This in accordance with the requirements from the authorities of the country where the device is used.
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ METHOD OF OPERATION: Vacuum tightness Hereby the device must be put on a non porous sheet of glass, metal or plastic, after which suction is applied and waited until the pump stops running.
MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Inspection & maintenance report Machine nr. : ..Owner : ..Type .
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Continuation from previous page APPROVED Limited value A D M Y 3Y Control of vacuum pump Switching on at vacuum level -0.65 bar +/- 2% - O O O Time for switching off 10 sec after reaching vacuum level -0.65 bar...
MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Fitting sealing profile in suction pad Lip at outside of suction pad ___________________________________________________________________________________ VIAVAC vacuum lifting BV T. + 31 348 449 660 E. info@viavac.com I. www.viavac.com...
MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ C 6 Mal functioning and repair MAL FUNCTION ANALYSE Fault CAUSE ACTION 1. No action and volt indicator Battery very low Charge battery or replace shows 0...
The settings of the digital vacuum switch are very exact and stable. Normally it should not be necessary to adapt the settings during the lifetime of this device. Should it be necessary to reset the values, contact VIAVAC for instructions. ___________________________________________________________________________________ VIAVAC vacuum lifting BV T.
MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ C 10 Spare parts Main spareparts are listed, these can also be found and ordered after registering at www.viavac.com/shop. VIAVAC-CB4 vacuum unit Art. no. 408500 Pict.
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ VIAVAC-CB4.1 vacuum unit prepared for remote control Art. no. 257212 Pict. Quan. Description Type Art. no. Electro magnetic 3/2 valve 12VDC 177605 Connector female 155201 X = Recommended spare part Adjustable suspension Art.
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ CABLE REMOTE CONTROL Art. no. 278201 Pict. Quan. Description Type Art. no. Connector male 155101 Connector switch NC ZC2-BE102 9070 Connector switch NO ZB2-BE101 9069 Rubber covered magnet...
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ MAIN TRAVERSE EXTENSION BEAM Art. no. 408003 Pict. Quan. Description Type Art. no. Sping cotter pin 3mm double 1007 Securing pin with suspension Ø16x120, Lc=400 408015 2 ear hose clamp Rnd 17 …...
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ TRANSPORT WHEEL (SET) Art. no. 408011 Pict. Quan. Description Type Art. no. Spring cotter 3,55mm double 1007 Securing pin with cable Ø16x120, Lc=400 408015 Wheel Ø160x40...
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Suction pad 1 Aluminum with groove 15x15 for exchangeable seal type (kg) (kg) art. no. remark seal W x L seal 402092 70x570 1180 408025 402087...
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Sealing ring 1 (for sandwich roof panels) 15x36 type art. no. remark seal S1-680 400117 S1-980 402033 S1-1180 1180 408027 Remark A Sealing ring for suction pad groove 15x15mm, compensates up to 5mm profiling.
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Sealing ring 3 (for roof tray’s) type art. no. remark seal S3-980 402500 S3-1180 1180 402501 Remark A Sealing ring for suction pad groove 15x15mm, for roof tray’s type 106, 153 & 158.
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Sealing ring 6 (for roof tray’s) type art. no. remark seal S6-980 402505 S6-1180 1180 402506 Remark SAB type 106 (new) ___________________________________________________________________________________ VIAVAC vacuum lifting BV T.
MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ C 11 Maintenance record Data should be filled in with clear handwriting page 1 of 2 Name and address of Data concerning inspection, Inspection date Company stamp and/or...
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MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ Data should be written with clear handwriting page 2 of 2 Name and address of Data concerning inspection, Inspection date Company stamp and/or inspection company delivery, modification or signature of expert.
MANUAL VIAVAC-CB4 / 4.1 ( Expert section ) Art. nr. 50504 EN (01-07-2017) __________________________________________________________________________________________ C 12 Erradata Date Rev. Description Sect. Name 01-01-2010 Completely new written 20-02-2010 Added If the load has a protective film, it must first be removed before the suction pad is placed on the load.
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Do you have a question about the CB4 and is the answer not in the manual?
Questions and answers