CompassPools Rollo Cover Installation Manual

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CompassPools Rollo Cover

Installation Manual

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Summary of Contents for CompassPools Rollo Cover

Page 1 ® CompassPools Rollo Cover Installation Manual...
Page 2: Table Of Contents
Contents • I. General Installation Instructions • II. Installation of the Mechanism • III. Installation of the panel • IV. Installation of the SS Frame • V. Installation of the Aluminium Beam • VI. Installation of the Slats • VII. Electrical Installation •...
Page 3: General Installation Instructions
• Do not place any obstacles in the sidewalls of the pool which can interfere with the cover. E.g.: skimmers, ladders, etc… • Correct tools for the mechanical and electrical installation are inevitable. ® • You need 2 persons to install the CompassPools Rollo Cover...
Page 4 I. General Installation Instructions • The pool needs to be aligned properly during installation. Distortion of the pool can have a big influence on the operation of the roller cover. Reduced safety as the cover Roller cover can get blocked does not rest on the safety edge •...
Page 5: Installation Of The Mechanism
II. Installation of the Mechanism • You have to install the mechanism (roller shaft + fixation parts) before the space around the pool is filled up with a sand-concrete combination . • On the following pages you find an exploded view of the different parts together with a detailed part list (II.1) •...
Page 6 II.1 Exploded view of the different parts of the mechanism...
Page 7 II.1 Summary of the different parts of the mechanism Drawing Number Part Name Part Number SS AISI 316L tube Ø 139,7x2 mm – L=4m AT-001978 POM bearing for tube Ø 139,7x2 mm AT-002019 Ring to lock/secure the roller shaft AT-002052 Non-motor flange AT-002054 Seal in PUR...
Page 8 II.2 Installation sequence Installation of the mechanism: motor side • Use the motor flange as a template • The center of the roller shaft will be marked at the Compass factory • Mark the 4 bolt holes • Mark the centre hole for the motor cable Ø...
Page 9 II.2 Installation sequence Installation of the mechanism: motor side • Install the motor flange at the inside of the pool with bolts M8x35 • Put a seal between flange and pool wall • Screw the bolts M8x35 into the wall duct flange •...
Page 10 II.2 Installation sequence Installation of the mechanism: motor side • Use silicone to seal off the wall duct flange • Use teflon tape to seal the thread • Screw the threaded side of the PVC socket on the wall duct flange •...
Page 11 II.2 Installation sequence Installation of the mechanism: non-motor side • Use the motor flange as a template • The center of the roller shaft will be marked at the Compass factory • Mark the 4 bolt holes • Drill the 4 bolt holes: Ø 9mm •...
Page 12 II.2 Installation sequence Installation of the mechanism: non-motor side • Install the non-motor flange inside the pool with bolts M8x30 • Put a seal between flange and pool wall • These bolts are screwed into the counter flange • Put a seal between flange and pool wall...
Page 13 II.2 Installation sequence Installation of the mechanism: non-motor side • Install the necessary parts inside the pool • Seal off the counter flange with silicone...
Page 14 II.2 Installation sequence Installation of the mechanism: roller shaft • Make sure you do NOT damage the motor cable while installing the roller shaft • Weight of roller shaft including the in-roller motor: 50kg...
Page 15 II.2 Installation sequence Installation of the mechanism: roller shaft • Put enough vaseline in the plastic bearing at the non- motor side of the roller shaft • Put the non-motor side of the roller shaft with the plastic bearing over the stainless steel shaft Ø...
Page 16 II.2 Installation sequence Installation of the mechanism: roller shaft • Place the motor side of the roller shaft in the motor flange • Again take care that you do NOT damage the motor cable • Lock the motor with 1 bolt M8x90 + 2 washers and 1 nut...
Page 17 II.2 Installation sequence Installation of the mechanism: roller shaft • Lock the stainless steel ring at the non-drive side onto the Ø 30mm shaft with 2 bolts M8x10 • Lock the Ø 30mm shaft with a bolt M10x60 and nut...
Page 18 II.2 Installation sequence Installation of the mechanism: roller shaft • Attach the straps to the roller shaft so the slats can easily be installed as soon as the pool is filled with water...
Page 19: Installation Of The Panel
III. Installation of the panel • You have to install the panel before the space around the pool is filled up with a sand-concrete combination. • To install the panel, follow the installation sequence (III.1) • Compass Pools delivers you the correct panel together with the pool...
Page 20 III.1 Installation sequence • Bring the panel into position • The top of the panel has to be at the same level as the safety edge...
Page 21 III.1 Installation sequence • Drill 3 holes (Ø10mm) through pool and panel on the left and right hand side...
Page 22 III.1 Installation sequence • Smooth the pool wall • Inject enough silicone type INNOTEC...
Page 23 III.1 Installation sequence • Use M10x60 SS bolts (V4A – AISI 316) together with the right washers and nuts to fix the panel properly...
Page 24: Installation Of The Ss Frame
IV. Installation of the SS Frame * • You have to install the stainless steel frame before the space around the pool is filled up with a sand-concrete combination. • This system has an integrated skimmer over the full width of the pool. You need to connect this skimmer to a drain pipe.
Page 25 IV. Installation of the SS Frame * • Behind the cover pit you have to make a strong matrix of a sand- concrete combination to support the stainless steel frame. Put the matrix over the complete width of the pool (LxDxW = 400x100x50 cm) Pool with cover pit Sand-concrete combination...
Page 26 IV.1 Technical drawing of the SS frame Earth connection Regulating bracket...
Page 27 IV.2 Installation sequence • Connect the 90°PVC elbow to the main drain of the skimmer • Use the side of the elbow with the internal thread • In the other side of the elbow a rigid PVC tube of 50 mm must be glued...
Page 28 IV.2 Installation sequence • Cut the rigid PVC tube at 6cm away from the last bracket • Use glue to connect the coupling to the rigid PVC tube...
Page 29 IV.2 Installation sequence • Use the PVC coupling with a double 50mm glue connection • This coupling makes it possible to take the SS frame out of the pool in case of a repair...
Page 30 IV.2 Installation sequence • Install the 5 regulating brackets to the SS frame • These brackets make it possible to level the SS frame after installation • Do NOT forget to place the extra nut M10 on each bracket...
Page 31 IV.2 Installation sequence • Turn the bracket till the end before putting the frame inside the pool • Glue some armed PVC liner of 1,2 – 1,5 mm thick onto the bracket. This PVC liner between bracket and pool wall will avoid scratches on the pool wall.
Page 32 IV.2 Installation sequence • Put the SS frame in the pool • Be careful not to damage the pool • Weight of the SS frame: 65kg...
Page 33 IV.2 Installation sequence • Use 3 cramps to bring the frame in the correct position • Use 1 cramp in the middle together with 1 cramp on each side of the frame...
Page 34 IV.2 Installation sequence • When the frame is in the right position you can start to fix it with stainless steel screws • Pre-drill the holes in the pool (Ø 2mm) before fixing them with stainless steel screws...
Page 35 IV.2 Installation sequence Connection of the skimmer to the main drain • Use 1 piece of flexible PVC tube Ø 50mm with a length of 30cm • Use 1 piece of rigid PVC tube Ø 50mm with a length of 6cm •...
Page 36 IV.2 Installation sequence Connection of the skimmer to the main drain • Connect the prepared part to the coupling you have fixed before • Mark the spot on the pool wall where the hole needs to be drilled • Drill a hole Ø 60mm...
Page 37 IV.2 Installation sequence Connection of the skimmer to the main drain • Smooth and clean the surface around the hole so the wall duct can be installed properly...
Page 38 IV.2 Installation sequence Connection of the skimmer to the main drain • Use the wall duct to make a watertight connection...
Page 39 IV.2 Installation sequence Connection of the skimmer to the main drain • Use enough silicone as an extra seal around the wall duct • Place the white plastic ring before fixing the grey plastic...
Page 40 IV.2 Installation sequence Connection of the skimmer to the main drain • Lock the plastic nut with a an adjustable spanner...
Page 41 IV.2 Installation sequence Connection of the skimmer to the main drain • Use silicone again as an extra seal around the plastic nut...
Page 42 IV.2 Installation sequence Connection of the skimmer to the main drain • At the inside of the pool you glue the PVC tube into the wall duct • The coupling makes it possible to take the SS frame out of the pool in case of a repair...
Page 43 IV.2 Installation sequence Connection of the skimmer to the main drain • At the outside of the pool you glue a PVC tube Ø 50mm into the wall duct • Lock the plastic nut with the white seal as an extra safety...
Page 44 IV.2 Installation sequence Earth connection • The mechanism and SS frame have now been installed • Before filling the area around the pool with a sand-concrete combination make sure you earth the the frame as an extra protection against corrosion <...
Page 45 IV.2 Installation sequence • On the front of the SS frame you put the coping stones • At the back of the SS frame you put wooden panels/grates to close the cover pit. • The wooden panels can easily be removed to clean the pit or to do service.
Page 46: Installation Of The Aluminium Beam
V. Installation of the Aluminium Beam * • You have to install the aluminium beam before you install the coping stones around the pool. • Dimensions aluminium beam: 110x65mm • The aluminium beam has been anodised as an extra protection against corrosion.
Page 47 V.1 Installation sequence • The aluminium beam has an adjustable bracket on each side to regulate the level • Make sure you have minimum 30mm between waterlevel and panel AND between water level and beam !!! If not, slats might get stuck !!! •...
Page 48 V.1 Installation sequence • Top view of the aluminium beam with the adjustable bracket • Optional you can fix the bracket on top of the pool to prevent it from moving • Use SS screws and plugs or bolts to fix the beam •...
Page 49 V.1 Installation sequence • You can close the cover pit with polypropylene (PP) grates • On 1 side the grates rest on the pool wall, on the other side the grates rest on the aluminium beam • Dimenions of the PP grates: 750/925 x 500 mm •...
Page 50 V.1 Installation sequence • Another option is to install grates out of tropical wood • Dimenions of the wooden grates: 750/925 x 600 mm • If necessary the grates can be cut to size on site WOOD...
Page 51: Installation Of The Slats
VI. Installation of the Slats • The slats may only be exposed to the sunlight when floating on the swimming pool water. The slats have to be put immediately from the box onto the water. The remaining slats in the box always have to be covered from the sunlight !!! •...
Page 52 • Hook up the slats at 1 end • Move the slats up and down at the other end and the slats will slowly come together • Use the straps to connect the slats to the roller shaft. Threaded holes with bolts and washers are provided in the shaft.
Page 53: Electrical Installation
VII. Electrical Installation • VII.1 : Electrical preparations • VII.2 : Overview of the different parts • VII.3 : Wiring diagram • VII.4 : Technical chart • VII.5 : Initializing of the control box • VII.6 : Remote control • VII.7 : Extended manual •...
Page 54 VII.1 : Electrical preparations VII.1 : Electrical preparations • Motor cable is always 10m long !!!
Page 55 VII.2 : Overview of the different parts • Control board: This box has to be installed in the plant room (never outdoor!) • Use flexible wires for all connections • Key switch: This box has to be placed there where you can see the pool •...
Page 56 VII.2 : Overview of the different parts • In-roller motor with 10m chlorine resistant cable • Use flexible wire to extend this cable • Use the connection box with the polyester resin to make a watertight connection...
Page 57 VII.3 : Wiring diagram Attention: • Use shielded cable with flexible wires • Motor cable = 10m long • Use the connection box to extend the cable • Test the motor before filling up the connection box with resin • The resin makes the connection waterproof •...
Page 58 VII.4 : Technical chart Code Description CABLE1 Min. 3 x 1,5 mm² Use flexible wires ! CABLE2 Min. 4 x 0,75 mm² Use flexible wires ! CABLE3 Min. 5 x 0,75 mm² shielded Use flexible wires ! CABLE4 Min. 2 x 4 mm² Use flexible wires ! Remote 1 Connection receiver print remote control...
Page 59 Programmable input Optional Programmable input Optional Power supply 230V Earth Power supply 230V Ethernet connection Extra connector for remote control signal Glass fuse 2A Fuse 20A Scroll up / OPEN Confirm your choice (=enter) Scroll down / CLOSE Menu or RTN (return)
Page 60 VII.5 : Initializing of the control box After you have wired the control box according to the wiring diagram, you start by initializing the control box. Follow the next steps: Use pushbuttons T1 and T3 to scroll up and down. To confirm your choice use pushbutton T2 (= enter).
Page 61 STEP3 : Display C: Select motor type Select SCUBA-A and confirm with T2 STEP4 : Display D: Check direction of rotation Check motor direction of rotation by pushing T1. If the cover is opening, push T2. If not, change by pushing T4 and confirm with T2.
Page 62 STEP6 : Display F: Cover is ready for use The cover is now ready for use: you can use the control buttons on the key-switch to operate the cover...
Page 63 VII.6 : Remote control Step 1: Plug the remote control receiver on “Remote 1” Wiring diagram for the pool lights Step 2: Make the extra connection between receiver and J8 with the small data cable Step 3: Install the relay card with the plastic plugs and connect the card to “Relay 1”...
Page 64 VII.6 : Remote control Part description Relay card with 4x 16A relays Data cable to connect the relay card to the control board Relay 4: Use this relay to switch the pool lights Plastic plugs to connect the relay card to the control box housing Connector to plug the receiver on the control board MEMO button DELETE button...
Page 65 VII.7 : Extended manual ATTENTION: DO NOT CHANGE ANY SETTINGS IF YOU HAVE NOT FOLLOWED THE NECESSARY TRAINING !!! After you have initialized the control box, you can enter the menu to reprogram the end positions or to set further options. Use pushbuttons T1 and T3 to scroll up and down.
Page 66 Setting 2: Setting of the motor type Select SCUBA-A and confirm with T2 Use T4 to return to the menu. ATTENTION: When you change the motor type, you are obliged to reprogram the end positions. Setting 3: Change direction of rotation Check motor direction of rotation by pushing T1 or T3 and correct if necessary by pushing T4.
Page 67 VII.8 : Problem solving with overview of the error codes ERROR MESSAGE EXPLANATION ACTION RUNTIME ERROR MAXIMUM RUNTIME (10 MINUTES) OF THE MOTOR WAIT 10 MINUTES – RESET THE ERROR HAS BEEN REACHED WITH THE KEY FACTORY SETTING OF MAXIMUM RUNTIME = 10 MINUTES STOP ACTIVATED NO CONNECTION BETWEEN 8-9 ON THE CONTROL...
Page 68: Use And Maintenance
VIII. Use and Maintenance 1. Opening and closing • Empty the swimming pool from obstacles and toys before you close the cover. • People, pet animals or objects must be kept out of and away from the pool while the cover is in operation. •...
Page 69 2. Maintenance • The in-roller motor is maintenance free. • Maintenance of the slats: At least twice a year the slats have to be cleaned from lime and dirt using a high-pressure cleaner. Do NOT use a steamer. The open side of a transparent or solar slat can contain algae. Use an algaecide and spread it over the cover.
Page 70 • Wintering: Pool in operation and frost free normal operation of the cover Pool not in operation (filtration stopped and lower water level) Clean the slats and roll them onto the roller shaft. Protect the slats from sunlight. • Failure: In case of a failure contact your dealer...
Page 71 IX. GUARANTEE CERTIFICATE Technics and Applications bvba guarantees its delivered goods as follows: The general guarantee period is 2 years for all components. Conditions The invoice serves as proof of guarantee. The guarantee covers the costs of replacing rejected or defective materials, to the extent that these form part of the delivery itself and are not the consequence, either directly or indirectly, of misuse, unusual weather conditions or force majeure.